Optimization of hydrogen-enriched diesel/n-Amyl alcohol-fueled engine to meet emission standards through varying nozzle opening pressure and static injection timing

Important injection parameters such as fuel injection timing (FIT) and fuel injection pressure (FIP) on different piston bowl geometries substantially impact the performance, emissions, and combustion characteristics of a common rail direct injection engine. The aim of this study deals with the effects of piston bowl geometry (hemispherical bowl [HSB], troded bowl [TRB], and re-entrant bowl [REB]), FIP (200, 220, and 240 bar), and variable FIT (20, 24, and 28°bTDC) with hydrogen-diesel/1-pentanol (B20) (80% diesel and 20% pentanol) with a constant flow rate of hydrogen at 12 Lpm. Furthermore, to decrease emission standards and energy consumption, biodiesel and hydrogen are the ideal substitutes for conventional fuels. REB outperforms HSB and TRB in terms of brake thermal efficiency (5.67%) and hydrocarbon (8% reduction), increasing the FIP at full load (240 bar). However, with the increase in the FIP in the REB, a slight reduction in nitrogen oxide (NO_x) emissions (2%) is observed. With an increase in FIP in the case of REB, net heat release rate, peak pressure (in-cylinder), and rate of pressure rise all rise significantly by 3.4%, 4.2%, and 2.3%. NO_x emissions are marginally enhanced with higher FIP and advanced FIT. It is found that changing the piston shape and FIP simultaneously is a potential alternative for improving engine performance and lowering emissions.     

Experimental investigations on the effect of fuel injection parameters on diesel engine fuelled with biodiesel blend in diesel with hydrogen enrichment

Fuel injection pressure and injection timing are two extensive injection parameters that affect engine performance, combustion, and emissions. This study aims to improve the performance, combustion, and emissions characteristics of a diesel engine by using karanja biodiesel with a flow rate of 10 L per minute (lpm) of enriched hydrogen. In addition, the research mainly focused on the use of biodiesel with hydrogen as an alternative to diesel fuel, which is in rapidly declining demand. The experiments were carried out at a constant speed of 1500 rpm on a single-cylinder, four-stroke, direct injection diesel engine. The experiments are carried out with variable fuel injection pressure of 220, 240, and 260 bar, and injection timings of 21, 23, and 25 °CA before top dead center (bTDC). Results show that karanja biodiesel with enriched hydrogen (KB20H10) increases BTE by 4% than diesel fuel at 240 bar injection pressure and 23° CA bTDC injection timing. For blend KB20H10, the emissions of UHC, CO, and smoke opacity are 33%, 16%, and 28.7% lower than for diesel. On the other hand NOx emissions, rises by 10.3%. The optimal injection parameters for blend KB20H10 were found to be 240 bar injection pressure and 23 °CA bTDC injection timing based on the significant improvement in performance, combustion, and reduction in exhaust emissions.     

Effect of manifold and port injection of hydrogen and exhaust gas recirculation (EGR) in dairy scum biodiesel - low energy content gas-fueled CI engine operated on dual fuel mode

In this current work, exhaustive research work is conducted in three phases, in the initial phase, WFO was used for producing WFO treated biomass and in the second phase, influence of PFIP and PFIT has been examined. Further in the successive phase, effect of hydrogen HMI, HPI and EGR on the combustion and emission characteristics of CRDI diesel engine operated on dual-fuel mode using DiSOME and PG combination is evaluated. In the current study, in a CRDI engine, PFIT was employed ranging from 0 to 15°CA bTDC and changed in steps of 5 and PFIP was used from 600 to 1000 bar and varied in successive steps of 200 bar. Further flow rate of hydrogen was kept 8 L/min constant and HMIT was employed in the range from TDC to 15°aTDC and changed in stages of 5. Correspondingly, HID was varied from 30 to 90°CA with 30°CA dwell and EGR was used in the range from 0 to 15% by vol. and varied in steps of 5. Outcome of the work showed that, DiSOME-PG operation with 10°bTDC PFIT, 800 bar PFIP, 10°aTDC of HMI, 60°CAHID and 5% EGR rate showed lower BTE by 5.8% and increased smoke levels by 10.8%, HC by 8.6%, CO by 6.5% and marginally decreased NOx by 6.4% was observed in comparison to the same fuel blend with zero EGR at 80% load. Further, marginally amplifiedID and CD with loweredCP and HRR has been noticed. Study revealed thatH₂addition to low calorific value gas (PG), method of pilot fuel addition and EGR is affected dual fuel engine performance, but provided drastic reductions in smoke and NOx emissions.     

Effect of fuel opening injection pressure and injection timing of hydrogen enriched rice bran biodiesel fuelled in CI engine

Fuel opening injection pressure and injection timing are important injection parameters, and they have a significant influence on engine combustion, performance, and emissions. The focus of this work is to improve the performance and emissions of single-cylinder diesel engines by using injection parameters in engines running with rice bran biodiesel 10% blend (RB10+H₂) and 20% blend (RB20+H₂) with a fixed hydrogen flow rate of 7 lpm. In addition, hydrogen and biodiesel are excellent alternatives to conventional fuels, which can reduce energy consumption and strict emission standards. The investigation is conducted for three different opening injection pressure of 220, 240, 260 bar, and four different injection timings of 20°, 22°, 24°, and 26° bTDC. Results indicate that the sample ‘RB10+H₂’ provides 3.32% higher BTE and reduces the fuel consumption by 13% as diesel fuel. The blend RB10+H₂ attributes a maximum cylinder pressure of 68.7 bar and a peak HRR value of 49 J/ºCA. Further, compared to diesel, RB10+H₂ blend emits lower CO, HC, and smoke opacity by 17%, 22%, and 16%, respectively. However, an almost 12% increase of nitrogen oxides for the RB10+H₂ blend is observed. However, with advanced injection timing and higher opening injection pressure, NOx emissions is slightly increased.     

Analysis of CRDI diesel engine characteristics operated on dual fuel mode fueled with biodiesel-hydrogen enriched producer gas under the single and multi-injection scheme

The present work aims to investigate the consequences of pilot fuel (PF) multiple injections and hydrogen manifold injection (HMI) on the combustion and tailpipe gas characteristics of a common rail direct injection (CRDI) compression ignition (CI) engine operated on dual fuel (DF) mode. The CI engine can perform on a wide variety of fuels and under high pilot fuel (PF) pressure. Pilot fuel injection (PFI) is achieved at TDC, 5, 10, and 15ºCA before the top dead center (bTDC), and divided injection consists of injecting fuel in three different magnitudes on a time basis and PF is injected into the engine cylinder at a pressure of 600 bar. In this work, the hydrogen flow rate (HFR) was fixed at 8 lpm constant and producer gas was inducted without any restriction. The investigational engine setup has the ability to deliver a PF and hydrogen (H₂) precisely in all operating circumstances using a separate electronic control unit (ECU). Results showed that diesel-hydrogen enriched producer gas (HPG) operation at maximum operating conditions provided amplified thermal efficiency by 4.01% with reduced emissions, except NOx levels, compared to biodiesel-HPG operation. Further, DiSOME with the multi-injection strategy of 60 + 20+20 and 50 + 25+25, lowered thermal efficiency by 4.8% and 9.12%, respectively compared to identical fuel combinations under a single injection scheme. However, reductions in NOx levels, cylinder pressure, and HRR were observed with a multi-injection scheme. It is concluded that multi-injection results in lower BTE, changes carbon-based emissions marginally, and decreases cylinder pressure and heat release rate than the traditional fuel injection method.     

Comparitive investigation of performance and emission features of methanol,ethanol, DEE,and nanopartilces as fuel additives in diesel-biodiesel blends

The usage of biodiesel blends is restricted due to its low fuel consumption and high thermal NOx. The current study exhibits the usage of four different fuel additives methanol, ethanol, diethyl ether, and NiO nanoparticles in Neem biodiesel blend (NB25) to shore up the usage of neem oil methyl ester. Performance and emission experimentation of a compression-ignition engine fueled with NB25 having fuel additives were conducted at varying injection opening pressures (180, 210, and 240 bar) and static injection timings (19°, 23°, and 27° bTDC). The results indicate that when NiO fuel additives were doped in the NB25 blend, high peaks of NOx were found with betterment in performance features with a lower CO and HC emission.     

Exploration of engine characteristics in a CRDI diesel engine enriched with hydrogen in dual fuel mode using toroidal combustion chamber

The impact of dual fuel (diesel/hydrogen) on different performance aspects of CRDI diesel engines is investigated in this study. Amongst the fuel alternatives for IC (internal combustion) engines, the research described in this study recommended hydrogen as the least polluting and renewable in the long term. A CNG-LPG injector feeds hydrogen into the intake manifold, while diesel injectors pump pilot diesel to a DI engine adapted to hydrogen and diesel (dual-fuel mode). By maintaining 5.2 KW of consistent IP (Indicated Power) and engine speed at 1500 ± 10 rotations per minute (RPM), the hydrogen energy was varied in the dual fuel at 0% (100% diesel), 6%, 12%, 18% and 24%. With the increase in H₂ energy proportion, a decrease (5.2% decrease at 24% HES) in the BSEC (brake specific energy consumption) and the engine's BTE (brake thermal efficiency) is improved (7.85% increase at 24% HES). When emissions are considered, indicated NO_x increased (3.42%) while indicated CO₂ (3.61%), CO (2.84%), and smoke (4.85%) decreased with an increase in the proportion of hydrogen. Along with this, it was noted that the peak HRR (heat release rate) of 69.8 J/deg and in-cylinder pressure of 80.8 bar which increased significantly with the increase in hydrogen rate.     

Influence of 1-pentanol as the renewable fuel blended with hydrogen on the diesel engine characteristics and trade-off study with variable injection timing

Biofuels are considered as one of the best viable and inexhaustible alternatives to conventional diesel fuel. Alcohols have become very important and popular in the present scenario due to their characteristic fuel properties and production nature. This study examines the influence of 1-pentanol and hydrogen on various performance characteristics of CRDI diesel engines. The experiment was carried out with a load range of 25%–100% in 25% percent increments, at 1500 rpm constant engine speed. The influence of injection-timing at 9°, 12°and 15°bTDC was first investigated using 30% 1-pentanol as fuel to observe the effect on engine parameters in comparison with base fluid. Compared to conventional and retarded injection timings, 1-pentanol displayed better emission and performance characteristics at higher injection timings. Additionally, at 15°bTDC, 30% 1-pentanol was used with 12 LPM hydrogen in a dual fuel mode. Compared to plain diesel, the hydrogen-enriched fuel resulted in a 1.50% lower HRR (heat release rate) and 6.77% higher cylinder pressure at 75% load. Thus, it is evident that hydrogen enrichment at 75% load effectively reduces hydrocarbon and nitrogen oxide emissions by 6.66% and 10%, respectively, and improves thermal efficiency by 5%. The experiment revealed that 1-pentanol performs effectively at higher injection timings and that hydrogen improved the performance even further. Furthermore, the long-term viability of hydrogen and 1-pentanol as an energy source is well demonstrated in future scenarios.     

CFD analysis of hydrogen injection pressure and valve profile law effects on backfire and pre-ignition phenomena in hydrogen-diesel dual fuel engine

This paper focuses on optimizing the hydrogen TMI (timed manifold injection) system through valve lift law and hydrogen injection parameters (pressure, injection inclination and timing) in order to prevent backfire phenomena and improve the volumetric efficiency and mixture formation quality of a dual fuel diesel engine operating at high load and high hydrogen energy share. This was achieved through a numerical simulation using CFD code ANSYS Fluent, developed for a single cylinder hydrogen-diesel dual fuel engine, at constant engine speed of 1500 rpm, 90% of load and 42.5% hydrogen energy share. The developed tool was validated using experimental data. As a results, the operating conditions of maximum valve lift = 10.60 mm and inlet valve closing = 30 °CA ABDC (MVL10 IVC30) prevent the engine from backfire and pre-ignition, and ensure a high volumetric efficiency. Moreover, a hydrogen start of injection of 60 °CA ATDC (HSOI60) is appropriate to provide a pre-cooling effect and thus, reduce the pre-ignition sources and helps to quench any hot residual combustion products. While, the hydrogen injection pressure of 2.7 bar and an inclination of 60°, stimulate a better quality of hydrogen-air mixture. Afterwards, a comparison between combustion characteristics of the optimized hydrogen-diesel dual fuel mode and the baseline (diesel mode) was conducted. The result was, under dual fuel mode there is an increase in combustion characteristics and NOx emissions as well as a decrease in CO2 emissions. For further improvement of dual fuel mode, retarding diesel start of injection (DSOI) strategy was used.     

Direct injection of hydrogen main fuel and diesel pilot fuel in a retrofitted single-cylinder compression ignition engine

Up to 90% hydrogen energy fraction was achieved in a hydrogen diesel dual-fuel direct injection (H2DDI) light-duty single-cylinder compression ignition engine. An automotive-size inline single-cylinder diesel engine was modified to install an additional hydrogen direct injector. The engine was operated at a constant speed of 2000 revolutions per minute and fixed combustion phasing of ?10 crank angle degrees before top dead centre (°CA bTDC) while evaluating the power output, efficiency, combustion and engine-out emissions. A parametric study was conducted at an intermediate load with 20–90% hydrogen energy fraction and 180-0 °CA bTDC injection timing. High indicated mean effective pressure (IMEP) of up to 943 kPa and 57.2% indicated efficiency was achieved at 90% hydrogen energy fraction, at the expense of NO_x emissions. The hydrogen injection timing directly controls the mixture condition and combustion mode. Early hydrogen injection timings exhibited premixed combustion behaviour while late injection timings produced mixing-controlled combustion, with an intermediate point reached at 40 °CA bTDC hydrogen injection timing. At 90% hydrogen energy fraction, the earlier injection timing leads to higher IMEP/efficiency but the NO_x increase is inevitable due to enhanced premixed combustion. To keep the NO_x increase minimal and achieve the same combustion phasing of a diesel baseline, the 40 °CA bTDC hydrogen injection timing shows the best performance at which 85.9% CO₂ reduction and 13.3% IMEP/efficiency increase are achieved.     

Investigating the effects of injection and induction modes of hydrogen addition in a CRDI pilot diesel-fuel engine with exhaust gas recirculation

This work compares the outcomes of different flow rates of hydrogen added by induction and injection methods in three different flow rates (3, 9, and 15 LPM) through the intake manifold of a constant speed CRDI diesel engine operated at 1500 rpm. The premixed air and hydrogen mixture was ignited by injecting diesel fuel at 23? bTDC. Hydrogen addition reduced CO, HC, and smoke in both the techniques, but efficiency was decreased at a higher percentage of hydrogen induction, whereas it increased with the injection technique. The higher calorific value and flame velocity helped proper combustion and improved brake thermal efficiency by 7%, and the brake-specific energy consumption was reduced by 10.7%. In addition, CO, UHC, and Smoke were decreased by 15.8, 29.7, and 15% compared with neat diesel at full BMEP. Nitrogen oxides decreased by 5.6% for 15 LPM of hydrogen injection compared to the induction method with the same flow rate but higher than diesel fuel by 35.9%. Three different EGR percentages (5, 7.5, and 10%) were used to reduce the higher NOx emission. Though the injection process was complex compared to the induction method, the injection process can provide promising results even at higher hydrogen flow rates.     

A renewable pathway towards increased utilization of hydrogen in diesel engines

In the present work, dual fuel operation of a diesel engine has been experimentally investigated using biodiesel and hydrogen as the test fuels. Jatropha Curcas biodiesel is used as the pilot fuel, which is directly injected in the combustion chamber using conventional diesel injector. The main fuel (hydrogen) is injected in the intake manifold using a hydrogen injector and electronic control unit. In dual fuel mode, engine operations are studied at varying engine loads at the maximum pilot fuel substitution conditions. The engine performance parameters such as maximum pilot fuel substitution, brake thermal efficiency and brake specific energy consumption are investigated. On emission side, oxides of nitrogen, hydrocarbon, carbon monoxide and smoke emissions are analysed. Based on the results, it is found that biodiesel-hydrogen dual fuel engine could utilize up to 80.7% and 24.5% hydrogen (by energy share) at low and high loads respectively along with improved brake thermal efficiency. Furthermore, hydrocarbon, carbon monoxide and smoke emissions are significantly reduced compared to single fuel diesel engine operation. Exhaust gas recirculation (EGR) has also been studied with biodiesel-hydrogen dual fuel engine operations. It is found that EGR could improve the utilization of hydrogen in dual fuel engine, especially at the high loads. The effect of EGR is also found to reduce high nitrogen oxide emissions from the dual fuel engine and brake thermal efficiency is not significantly affected.     

Effect of manifold injection of hydrogen gas in producer gas and neem biodiesel fueled CRDI dual fuel engine

The high flammability of hydrogen gas gives it a steady flow without throttling in engines while operating. Such engines also include different induction/injection methods. Hydrogen fuels are encouraging fuel for applications of diesel engines in dual fuel mode operation. Engines operating with dual fuel can replace pilot injection of liquid fuel with gaseous fuels, significantly being eco-friendly. Lower particulate matter (PM) and nitrogen oxides (NO_x) emissions are the significant advantages of operating with dual fuel.Consequently, fuels used in the present work are renewable and can generate power for different applications. Hydrogen being gaseous fuel acts as an alternative and shows fascinating use along with diesel to operate the engines with lower emissions. Such engines can also be operated either by injection or induction on compression of gaseous fuels for combustion by initiating with the pilot amount of biodiesel. Present work highlights the experimental investigation conducted on dual fuel mode operation of diesel engine using Neem Oil Methyl Ester (NeOME) and producer gas with enriched hydrogen gas combination. Experiments were performed at four different manifold hydrogen gas injection timings of TDC, 5°aTDC, 10°aTDC and 15°aTDC and three injection durations of 30°CA, 60°CA, and 90°CA. Compared to baseline operation, improvement in engine performance was evaluated in combustion and its emission characteristics. Current experimental investigations revealed that the 10°aTDC hydrogen manifold injection with 60°CA injection duration showed better performance. The BTE of diesel + PG and NeOME + PG operation was found to be 28% and 23%, respectively, and the emissions level were reduced to 25.4%, 14.6%, 54.6%, and 26.8% for CO, HC, smoke, and NO_x, respectively.     

Effect of fuel injection timing and injection pressure on performance in a hydrogen direct injection engine

The in-cylinder hydrogen fuel injection method (diesel engine) induces air during the intake stroke and injects hydrogen gas directly into the cylinder during the compression stroke. Fundamentally, because hydrogen gas does not exist in the intake pipe, backfire, which is the most significant challenge to increasing the torque of the hydrogen port fuel injection engine, does not occur. In this study, using the gasoline fuel injector of a gasoline direct-injection engine for passenger vehicles, hydrogen fuel was injected at high pressures of 5 MPa and 7 MPa into the cylinder, and the effects of the fuel injection timing, including the injection pressure on the output performance and efficiency of the engine, were investigated. Strategies for maximizing engine output performance were analyzed.The fuel injection timing was retarded from before top dead center (BTDC) 350 crank angle degrees (CAD) toward top dead center (TDC). The minimum increase in the best torque ignition timing improved, and the efficiency and excess air ratio increased, resulting in an increase in torque and decrease in NO_x emissions. However, the retardation of the fuel injection timing is limited by an increase in the in-cylinder pressure. By increasing the fuel injection pressure, the torque performance can be improved by further retarding the fuel injection timing or increasing the fuel injection period. The maximum torque of 142.7 Nm is achieved when burning under rich conditions at the stoichiometric air-fuel ratio.     

Influence of surfactants on quaternary emulsion blend and experimental investigations on the influence of hydrogen enriched quaternary blend in DICI engine

In this research work, phase behaviour of the synthesized Schizochytrium algae biodiesel, diesel and octanol was studied with water in oil emulsions (Quaternary blend). The effects of different hydrophilic lipophilic balance were investigated by varying the ratio of Span 80 and Tween 80 (20–100%) in the quaternary blend to find an optimum HLB number. The optimum fuel blend of HLB number 12 (Span 20%: Tween 80%) showed no phase separation for 25 days. The influence of hydrogen addition in quaternary blend (QB20) and biodiesel blend (B20) under variable hydrogen flow rates (1 l/min and 2 l/min) was investigated to improve the engine parameters using dual fuel mode of operation. The dual fuel mode of operation increased the brake thermal efficiency from 29.71% for quaternary blend to 32.01% with the addition of 2 l/min hydrogen. In terms of emission, UHC was reduced by 30% and 5% for QB20 + 1 l/m H2 and QB20 + 2 l/m H2, respectively. The maximum of 11% CO emission was reduced by the hydrogen inducted QB20 + 2 l/m H2 blend.     

Investigation on the effect of injection schedule and EGR in hydrogen energy share using common rail direct injection dual fuel engine

In this research work, four different diesel injection schedules have been experimented at a BMEP of 2 bar (Low load) in hydrogen diesel dual fuel (HDDF) mode, which are namely single pulse, double pulse phase-1, double pulse phase-2 and multi-pulse. The maximum possible hydrogen energy shares (HES) for single pulse, double pulse phase-1, double pulse phase-2 and multi-pulse injection schedules were 73.99%, 48.98%, 34.46% and 24.39% respectively. Over the injection schedules, double pulse phase-2 improved the brake thermal efficiency (BTE) from 19.50% (single pulse) to 21.61% with a penalty in NO emission. On the other hand, multi-pulse moderately increased the BTE with significant reduction in NO beside rise in smoke emission. At a BMEP of 5 bar (Medium load) operation, there was a considerable reduction in NO emission at maximum range of HES level with 18.21% of EGR, moreover the engine stability was improved with minor increase in smoke emission.     

Effect of metal based additive on performance emission and combustion characteristics of diesel engine fuelled with biodiesel

This study investigates the use of ferric chloride (FeCl₃) as a fuel borne catalyst (FBC) for waste cooking palm oil based biodiesel. The metal based additive was added to biodiesel at a dosage of 20 μmol/L. Experiments were conducted to study the effect of ferric chloride added to biodiesel on performance, emission and combustion characteristics of a direct injection diesel engine operated at a constant speed of 1500 rpm at different operating conditions. The results revealed that the FBC added biodiesel resulted in a decreased brake specific fuel consumption (BSFC) of 8.6% while the brake thermal efficiency increased by 6.3%. FBC added biodiesel showed lower nitric oxide (NO) emission and slightly higher carbon dioxide (CO₂) emission as compared to diesel. Carbon monoxide (CO), total hydrocarbon (THC) and smoke emission of FBC added biodiesel decreased by 52.6%, 26.6% and 6.9% respectively compared to biodiesel without FBC at an optimum operating condition of 280 bar injection pressure and 25.5^o bTDC injection timing. Higher cylinder gas pressure, heat release rate and shorter ignition delay period were observed with FBC added biodiesel at these conditions.     

Performance and emission study of preheated Jatropha oil on medium capacity diesel engine

Diesel engines have proved its utility in transport, agriculture and power sector. Environmental norms and scared fossil fuel have attracted the attention to switch the energy demand to alternative energy source. Oil derived from Jatropha curcas plant has been considered as a sustainable substitute to diesel fuel. However, use of straight vegetable oil has encountered problem due to its high viscosity. The aim of present work is to reduce the viscosity of oil by heating from exhaust gases before fed to the engine, the study of effects of FIT (fuel inlet temperature) on engine performance and emissions using a dual fuel engine test rig with an appropriately designed shell and tube heat exchanger (with exhaust bypass arrangement). Heat exchanger was operated in such a way that it could give desired FIT. Results show that BTE (brake thermal efficiency) of engine was lower and BSEC (brake specific energy consumption) was higher when the engine was fueled with Jatropha oil as compared to diesel fuel. Increase in fuel inlet temperature resulted in increase of BTE and reduction in BSEC. Emissions of NO_x from Jatropha oil during the experimental range were lower than diesel fuel and it increases with increase in FIT. CO (carbon monoxide), HC (hydrocarbon), CO₂ (carbon dioxide) emissions from Jatropha oil were found higher than diesel fuel. However, with increase in FIT, a downward trend was observed. Thus, by using heat exchanger preheated Jatropha oil can be a good substitute fuel for diesel engine in the near future. Optimal fuel inlet temperature was found to be 80 °C considering the BTE, BSEC and gaseous emissions.     

Air-breathing membraneless laminar flow-based fuel cell with flow-through anode

This paper describes a detailed characterization of laminar flow-based fuel cell (LFFC) with air-breathing cathode for performance (fuel utilization and power density). The effect of flow-over and flow-through anode architectures, as well as operating conditions such as different fuel flow rates and concentrations on the performance of LFFCs was investigated. Formic acid with concentrations of 0.5 M and 1 M in a 0.5 M sulfuric acid solution as supporting electrolyte were exploited with varying flow rates of 20, 50, 100 and 200 μl/min. Because of the improved mass transport to catalytic active sites, the flow-through anode showed improved maximum power density and fuel utilization per single pass compared to flow-over planar anode. Running on 200 μl/min of 1 M formic acid, maximum power densities of 26.5 mW/cm² and 19.4 mW/cm² were obtained for the cells with flow-through and flow-over anodes, respectively. In addition, chronoamperometry experiment at flow rate of 100 μl/min with fuel concentrations of 0.5 M and 1 M revealed average current densities of 34.2 mA/cm² and 52.3 mA/cm² with average fuel utilization of 16.3% and 21.4% respectively for flow-through design. The flow-over design had the corresponding values of 25.1 mA/cm² and 35.5 mA/cm² with fuel utilization of 11.1% and 15.7% for the same fuel concentrations and flow rate.