Intergration of evacuated tubular solar collectors with lithium bromide absorption cooling systems

By surrounding the absorber-heat exchanger component of a solar collector with a glass-enclosed evacuated space and by providing the absorber with a selective surface, solar collectors can operate at efficiencies exceeding 50 per cent under conditions of ΔT/H_T = 75°C m²/kW (ΔT = collector fluid inlet temperature minus ambient temperature, H_T = incident solar radiation on a tilted surface). The high performance of these evacuated tubular collectors thus provides the required high temperature inputs (70–88°C) of lithium bromide absorption cooling units, while maintaining high collector efficiency. This paper deals with the performance and analysis of two types of evacuated tubular solar collectors intergrated with the two distinct solar heating and cooling systems installed on CSU Solar Houses I and III.     

The influence of construction parameters on the performance of a low cost flat-plate collector

A simple flat-plate solar water heater which can be used to heat water for domestic needs, especially drinking water for villagers, has been constructed using locally available materials such as wood, saw-dust, sponge and palm-tree fibre. With palm-tree fibre as the best local insulator, the collector was used to heat water trapped in it to about 98°C. Using a natural circulation (thermosiphon) method, water in a tank was heated to about 42°C. An experimental approach has also been used to analyse the effects of construction parameters on the collector performance. Results show that at ambient temperatures, T_a, greater than 23°C (i.e. T_a > 23°C) the use of three or more transparent glass covers improves the collector efficiency because they make the collector less sensitive to wind speed and to slight changes in the ambient temperature of the surroundings. Efficiencies of 9.1%, 9.5% and 9.8% were recorded for one, two and three glass covers respectively when palm-tree fibre was used. It was also noted that a tilt angle of about 7°, which corresponds fairly well with the latitude of the experimental site of 7° for Ile-Ife gave optimum collector output temperature.     

A study of Canadian diffuse and total solar radiation data—II Monthly average hourly horizontal radiation

Optimum collector slope for a liquid base active solar heating system employing flat-plate collectors was investigated. The optimum collector slope was studied as a function of (a) collector area, (b) yearly total heating load and (c) the ratio of space heating load to service hot water load. Collectors facing equator only were considered. Such a system was studied in four different Canadian locations having widely different climates. Under the above conditions, optimum collector slope varied with the amount of collector area employed. The optimum collector slope was invariant with the yearly total load itself, or the space heating to hot water load ratio. Contrary to the widely held belief, for the four locations investigated, the optimum collector slope varied from lat. − 10° to lat. + 15°; depending upon f_y, the fraction of load supplied by the solar system. When f_y is in 10–20 per cent range, optimum collector slope is lat. − 10° and increases almost linearly to lat.+ 15° at f_y in 80 per cent range. Consequently, when the fraction of load by the solar system is low, a flat roof may be profitably employed. On the other hand, when the fraction by the solar system is high, a south facing (for northern hemisphere) vertical wall may be profitably employed.     

A graphical method of measuring the performance characteristics of solar collectors

A graphical method to measure average and instantaneous efficiencies of a solar concentrator used for heating and boiling liquids and a flat plate collector is presented. The overall heat loss coefficient for the collectors and the optical loss factors: γ(τa)_b—the product for a concentrator and (τa)—the product for a flat plate collector, are also obtained. The method involves measuring the temperature of stagnated liquid in the absorber/collector as a function of time at noon. The efficiencies obtained are correct to within 5% of the efficiencies obtained from accurate measurements involving solar radiation data, the design parameters of collectors and the physical characteristics of the materials used in the fabrication of collectors.     

Measurement of radiation distribution on the absorber in an asymmetric CPC collector

A method to estimate the annual collected energy and the annual average optical efficiency factor is suggested. The radiation distribution on the absorber of an asymmetric CPC collector with a flat bi-facial absorber is measured for three different absorber mounting angles using a photo diode. The annual optical efficiency factors and a relative measure of the annual collected energy are determined for collectors with the absorber fin thickness 0.5 and 1 mm, and for a collector with a teflon convection suppression film mounted around the absorber. With the local optical efficiency factors and the annual incident solar energy distribution considered, the analysis indicates that the energy gain for a mounting angle of 20° is higher than for a collector with 65° absorber mounting angle. The annual collected energy is increased with 6–8% if the absorber fin thickness is increased from 0.5 to 1 mm. The annual average optical efficiency factor is relatively independent of the absorber mounting angle. It was found to be 0.87–0.88 for a collector with a 0.5 mm thick absorber fin and 0.92 for a collector with a 1 mm thick absorber fin or for a collector with 0.5 mm thick absorber fin with a teflon convection suppression film added. The low annual average optical efficiency factor is not caused by the uneven irradiance distribution but by the relatively high U_L-values.     

Comparative study of fluid-in-metal manifolds for heat extraction from single ended evacuated glass tubular collectors

An investigation is reported of heat transfer between the glass absorber tubes of all-glass evacuated collectors and fluid-in-metal manifolds designed for heat extraction from the glass asborber tubes. The heat transfer is studied using a novel solar simulator which heats a panel of glass tubes electrically to simulate solar input to a collector panel. Measurement of the temperatures at various points on the glass tubes and on the manifolds gives a measure of the efficiency of heat transfer for each manifold under various operating conditions and allows calculation of the efficiencies η₀ of collectors incorporating the manifolds. The effect of fluid temperature, collector inclination and fluid flow rate has been investigated for four manifold designs of increasing simplicity. Experimental results for the manifolds are compared with calculations of heat transfer. Potential lifetime problems for the manifolds are also discussed. The simplest manifold design is shown to have good prospects for high-temperature (>100°C) heat extraction.     

Silica aerogel granulate material for thermal insulation and daylighting

Silica aerogel granulate is a nanostructured material with high solar transmittance and low thermal conductivity. These properties offer exciting applications in building envelopes. One objective of the joint R&D project ISOTEG at ZAE Bayern was to develop and characterize a new glazing element based on granular silica aerogel. Heat transfer coefficients of less than 0.4 W/(m² K) and a total solar energy transmittance of 35% for the whole glazing unit were achieved. The glazing has a thickness of less than 50 mm. Another application for granular silica aerogel is, for example, in solar collectors.The thermal properties of the glazing as well as the optical and thermal properties of the granular aerogels are presented here. The solar transmittance of a 10 mm packed bed of silica aerogel was 53% for semi-translucent spheres and 88% for highly translucent granulate. In our heat transfer experiments the gas pressure, external pressure load, temperature and gas filling were varied. The various thermal conductivity values measured for the glazing and collector applications were compared to the values calculated using two different packed bed models. For the gas-dependent measurements the intergranular voids in the granulate were 1.0 ± 0.1 mm before loading the packed bed, 0.3 ± 0.1 mm at an external load of 3.2 bar (3.2 × 10⁵ Pa) and 0.6 ± 0.1 mm after release.A direct radiative conduction of λ_direct = 4.5 ± 0.5 × 10⁻³ W m⁻¹ K⁻¹ was obtained.     

Thermal loss coefficients of low-density silica aerogel tiles

The thermal losses of a monolithic low-density SiO₂ aerogel tile (thickness d = 9 mm, density = 80 kg/m³) have been determined in our evacuable guarded hot plate system LOLA II. The measurements were performed for two values of boundary emissivities ( ≈ 0.05 and 0.9) under variation of temperature and of gas pressure for several types of gases. From our results we conclude that low-density silica aerogel tiles about 10 mm thickness provide excellent thermal insulation with overall loss coefficients k 0.7 W/(m² · K) at ambient temperatures (10°C or 283 K) and pressures 10 mbar. Their use in window systems and covers for passive use of solar energy thus is extremely promising. From the change of thermal losses with gas pressure, a mean free path within the (evacuated) skeleton of about 120 nm can be derived.     

An evaluation of a transverse slatted flat plate collector

It is generally accepted that the insertion of a type of honeycomb structure into the air gap between the absorber plate and the transparent cover of a flat plate solar collector will suppress convection if the honeycomb dimensions are matched to the particular dimensions and operating temperatures of the collector. However relatively little research has been carried out to characterise the effectiveness of a convection suppression device under actual operating conditions.This paper surveys the experimental work carried out at the University of Melbourne, Mechanical Engineering Department, and its relationship to other experimental and theoretical research, reported in the literature. The experimental program involved the comparative testing of two collectors, identical except that one was fitted with a convection suppression device made of parallel glass slats placed laterally across the collector between the absorber plate and the cover glass. Testing was carried out in a laboratory situation with five convection suppression devices of differing aspect ratio ( ), and the most effective of these devices (aspect ratio ), was tested in the Melbourne University Solar Testing Area under a range of actual operating conditions.In the laboratory tests, the ability of the honeycomb to suppress convection was tested, whilst in the outdoor tests, the influence of the honeycomb on the transmission of solar radiation to the absorber plate was also evaluated. It was found that at high operating temperatures the convection suppression device gave rise to considerable improvement in performance. A forty percent improvement in instantaneous thermal efficiency was produced for fluid temperatures of approx. 100°C. However, if the collector is not oriented correctly the overall improvement in thermal performance will not be as large, due to the decrease in solar transmittance caused by the honeycomb. This indicates the probable need for some form of collector tilt adjustment during the year if the long-term thermal performance is to be optimised.     

The steady state salt gradient solar pond

The three-zone salt gradient solar pond is analyzed as a steady-state flat-plate solar energy collector. The resultant efficiency equation is of the Hottel-Whillier-Bliss type commonly used for flat-plate collectors. The quantities that occur in this equation—the effective absorptivity-transmissivity product ατ, the loss factor U_L, the heat removal factor F_R, and the incident angle modifier θ(i)—are related to the physical properties and dimensions of the pond. For a given ΔT/H [(fluid inlet temperature—surface temperature)/insolation], the thickness of the nonconvective zone can be adjusted for maximum efficiency. U_L and ατ are smaller than the equivalent quantities for flat-plate collectors, while θ(i) and F_R are close to unity. As a consequence, steady-state salt-gradient solar ponds are less efficient than common flat-plate collectors at low ΔT/H, but they are more efficient at high ΔT/H.     

HIGH EFFICIENCY EVACUATED FLAT-PLATE SOLAR COLLECTOR FOR PROCESS STEAM PRODUCTION

A flat-plate solar collector for process steam production was developed. The operating temperatures are in the range between 100 and 150°C. The boiling collector can be used for process heat supply in the industry and for solar cooling applications as well. It operates as a system with controlled influx of liquid. Instabilities of the two-phase flow in the internal evaporator have been successfully suppressed and the design of the system has been investigated. We constructed a prototype collector based on a commercially available evacuated flat-plate collector. To realise high thermal efficiencies at temperatures up to 150°C, the thermal losses of the absorber have been drastically reduced using an ultra low emissive selective absorber, a low pressure krypton filling (50 hPa) in the collector casing, and a highly reflecting aluminium foil between absorber and rear side. The prototype collector was dynamically tested at our outdoor test facility and showed very high efficiencies of more than 60% at 100°C steam temperature and of 45% at 150°C steam temperature (T_amb=15°C). The operation behaviour of the prototype was always stable and the steam mass quality showed excellent values of nearly 100%.     

Performance study of a novel solar air collector

A novel solar air collector of pin-fin integrated absorber was designed to increase the thermal efficiency. According to experimental results, the average thermal efficiency of twenty-five kinds of pin-fin arrays collector reach 0.5–0.74 compared to the solar transmittance of 0.83 for the glazing. A correlation equation can be put forward to reflect the maximum thermal efficiency (η_max) of twenty-five kinds of pin-fin arrays collectors as function of dimensionless pin-fin span (s/d) and dimensionless pin-fin height (h/d). By theoretical calculation, the mathematic models of thermal efficiency of twenty-six collectors including flat-plate collector are obtained representing the influences of solar irradiation and inlet conditions of air stream on thermal efficiency. In the performance analysis of varying flow rate on PZ7-11.25 pin-fin arrays collector, the correlation equation on heat transfer coefficient is obtained and the efficiency variation vs. air flow rate is determined in this work.     

Crystallization as a limit to develop solar air-cooled LiBr–H2O absorption systems using low-grade heat

In the present work the use of low-temperature solar heat is studied to produce cooling at 5°C, using a double-stage LiBr–H₂O air-cooled absorption cycle. A solar plant, consisting of flat plate collectors feeding the generators of the absorption machine, has been modeled. Operating conditions of the double-stage absorption machine, integrated in the solar plant without crystallization problems for condensation temperatures up to 53°C, are obtained. Results show that about 80°C of generation temperature are required in the absorption machine when condensation temperature reach 50°C, obtaining a COP equal to 0.38 in the theoretical cycle.A comparative study respect to single-stage absorption cycles is performed. Efficiency gain of the double-stage solar absorption system, over the single-stage one, will increase with higher condensation temperatures and lower solar radiation values. Single-stage cycles cannot operate for condensation temperatures higher than 40°C using heat from flat plate collectors. For higher condensation temperatures (45°C) the generation temperatures required (105°C) are very high and crystallization occurs. Condensation temperatures able to use in double-stage cycles may be increased until 53°C using heat from flat plate collectors without reaching crystallization.     

Simulation model of a CPC collector with temperature-dependent heat loss coefficient

We describe a mathematical model for the optical and thermal performance of non-evacuated CPC solar collectors with a cylindrical absorber, when the heat loss coefficient is temperature-dependent. Detailed energy balance at the absorber, reflector and cover of the CPC cavity yields heat losses as a function of absorber temperature and solar radiation level. Using a polynomial approximation of those heat losses, we calculate the thermal efficiency of the CPC collector. Numerical results show that the performance of the solar collector (η vs. ΔT_f(0)/I_coll) is given by a set of curves, one for each radiation level. Based on the solution obtained to express the collector performance, we propose to plot efficiency against the relation of heat transfer coefficients at absorber input and under stagnation conditions. The set of characteristic curves merge, then, into a single curve that is not dependent on the solar radiation level. More conveniently, linearized single plots are obtained by expressing efficiency against the square of the difference between the inlet fluid temperature and the ambient temperature divided by the solar radiation level. The new way of plotting solar thermal collector efficiency, such that measurements for a broad range of solar radiation levels can be unified into a single curve, enables us to represent the performance of a large class of solar collectors, e.g. flat plate, CPC and parabolic troughs, whose heat loss functions are well represented by second degree polynomials.     

Evaluation of temperature characteristics of high-efficiency InGaP/InGaAs/Ge triple-junction solar cells under concentration

Temperature characteristics of the open-circuit voltage (V_oc) were investigated in the temperature range from 30°C to 240°C for the InGaP/InGaAs/Ge triple-junction cells. Also, single-junction cells that had the similar structure to the subcells in the triple-junction cells were studied. In the high-temperature range (from 170°C to 240°C), the temperature coefficients of V_oc of the InGaP/InGaAs/Ge triple-junction solar cell (dV_oc/dT) were different from those in the low-temperature range (from 30°C to 100°C). This is because photo-voltage from the Ge subcell becomes almost 0 V in the high-temperature range. It was found that the open-circuit voltage of a Ge single-junction cell reduced to almost 0 V temperatures over 120°C under 1 sun condition.     

Parameters of solar collectors tested with a KMITT solar simulator

This paper reports on the experimental performances of flat plate solar collectors tested with a solar simulator under steady-state conditions, in terms of collector efficiency, η, and ratio of temperature difference and solar radiation (T_fi-T_e)/I_T. T_e was the effective heat-sink temperature of the tested collector and could be evaluated from temperatures of the collector's cover, ambient and light source panel (or infrared filter). Techniques for converting values of the collector's parameters, F_RU_Le and F_R(τα)_e, obtained from the indoor tests to match outdoor results were demonstrated. The adjusted results agreed well with those of the outdoor data in the case of a collector having a flat glass cover. For a collector having a convex plastic cover, the estimated optical efficiency was lower than that of the outdoor result.     

The effect of inclination on the heat loss from flat-plate solar collectors

One of the many design variables that affects the heat losses from flat-plate solar collectors is the angle of inclination of the collectors to the horizontal. This is due to the variation in natural convection conductances in spaces between flat plates, with their angle to the horizontal. The top loss heat transfer coefficient is calculated for a series of plate temperatures, ambient temperatures, external convective heat transfer coefficients and plate emittances for angles of inclination from 0 to 90° using the natural convection correlation developed by Hollands et al.[4]. A sky temperature 12°C below ambient temperature is used as the radiant sink temperature and an effective sink temperature for the top losses is defined. Curves are presented showing the variation of the top loss coefficient with temperature and wind speed for two plate emittances at an angle of inclination of 45°. It is shown that the value of the top loss coefficient is insensitive to the effective sink temperature (as found by Duffie and Beckman [5]) and that the effective temperature is determined solely by the wind speed, for a given collector inclination.The top loss coefficient at any angle of inclination is expressed as a ratio of the top loss coefficient at 45°. The results indicate that there is a continual reduction in the top loss coefficient up to an inclination of 90°. The effect this has on the overall collector loss coefficient is illustrated and the change in collector instantaneous efficiency is estimated.     

Correlations for natural convective heat exchange in CPC solar collector cavities determined from experimental measurements

A detailed experimental study was undertaken to analyse the natural convective heat transfer in CPC cavities, a complex function of collector orientation, geometrical aspect ratios and thermal boundary conditions at the enclosure walls. Results are reported for CPC solar collectors with full-, three quarter- and half-height reflectors, C_R = 2 and a 100 mm wide flat plate absorber. Experiments were conducted using a purpose built solar simulator under controlled lab environment employing realistic boundary and thermal conditions. The effects of simultaneous tilting of the solar collectors about both transverse and longitudinal axes, truncation of the reflector walls and inlet water (collector heat removal fluid) temperature on the natural convective heat flow characteristics inside the CPC cavity have been determined. It is concluded that the correlations developed for prediction of natural convection characteristics in rectangular, annuli and V-trough enclosures are not appropriate for application to CPC solar collectors with divergence ranging from 150% to 300%. Based on the experimental data a correlation is presented to predict the natural convection heat loss from the absorber plate of solar collectors for a range of water inlet temperatures.     

Performance analysis of new-design solar air collectors for drying applications

This paper presents a performance analysis of four types of air heating flat plate solar collectors: a finned collector with an angle of 75°, a finned collector with an angle of 70°, a collector with tubes, and a base collector. In this study, the first and second laws of efficiencies were determined for the collectors and comparisons were made among them. The results showed that the efficiency depends on the solar radiation and the construction of the solar air collectors. The temperature rise varied almost linearly with the incident radiation. The first law of efficiency changed between 26% and 80% for collector-I, between 26% and 42% for collector-II, between 70% and 60% for collector-III, and between 26% and 64% for collector-IV. The values of second law efficiency varied from 0.27 to 0.64 for all collectors? The highest collector efficiency and air temperature rise were achieved by the finned collector with angle of 75°, whereas the lowest values were obtained for the base collector. The effectiveness order of the collectors was determined as the finned collector with angle of 75°, the finned collector with angle of 70°, the collector with tubes, and the base collector.     

Field performance and operation of a flat-glass solar heat collector

A “Base-Line,” flat-glass solar heat collector has been designed and constructed that can be manufactured economically for commercial use. Four of the collectors, 34 by 76 in. (approximately 18 ft²), were installed to provide hot water to a private home in Melbourne, Florida.The details of the collector are described, including coverplates, solar absorber, absorber coating, spacers, seals and glazing.A simple relationship has been established between the collector efficiency, the collector temperature and the rate of insolation for constant rates of flow of circulating fluids.The theoretical and field performance curves have been correlated for collector efficiency, collector temperatures, incident solar radiation and ambient air temperatures. The effect of fluid flow on collector temperatures for various collector parameters has also been presented.