Electrochemical impedance studies of modified Ni-P and Ni-Cu-P deposits in alkaline medium

Ni-P and Ni-Cu-P deposits were supported over the commercial carbon using the electroless plating technique. The formed samples were characterized by applying SEM, XRD and EDX analyses. An amorphous Ni-P surface was obtained with 73.70 wt% Ni and 11.45 wt% P. The addition of copper to the plating bath reduces the deposited amount of nickel and phosphorus. The electrochemical performance of these deposits has been investigated in 0.1 M KOH solution using electrochemical impedance spectroscopy (EIS) measurements. The effect of pH, deposition time and temperature of the plating bath on the impedance characteristics of the two deposits was studied. It was found that the resistance (R_T) and relative thickness (1/C_T) of the two coatings in 0.1 M KOH solution increase with increasing either pH or deposition time or temperature of the plating bath. Our results indicate that Ni-Cu-P deposit has more corrosion resistance and lower corrosion current density (i_corr) value than Ni-P deposit under different conditions. EIS results were well confirmed by potentiodynamic polarization and cyclic voltammetry techniques.     

Composition control of tin-zinc deposits using experimental strategies

The robust electroplating settings of a direct-current (dc) plating mode for the co-deposition of Sn-Zn deposits with their composition close to the eutectic point (i.e., Sn-9Zn) from the chloride solutions were achieved and investigated by using experimental strategies, including the fractional factorial design (FFD) and central composite design (CCD) coupled with the response surface methodology (RSM). The temperature of the plating bath, pH, and the metallic ion ratio (i.e., Sn⁴⁺/Zn²⁺ ratio) were found to be the key factors affecting the composition of Sn-Zn deposits in the FFD study. The effects of pH and temperature of the plating solution on the composition of Sn-Zn deposits were examined using a regression model in the CCD study. This model, represented as contour plots, showed that pH 5.0 and temperature = 78 °C were the robust electroplating settings for the co-deposition of the eutectic Sn-Zn alloys, which was independent of the substrates. In addition, based on the robust plating settings, the composition of Sn-Zn alloys could be precisely controlled and predicted by adjusting the composition of the plating baths. From the morphologies and crystalline information, the binary Sn-Zn deposits prepared in this work should belong to heterogeneous alloys.     

The use of nanoclay in preparation of epoxy anticorrosive coatings

Epoxy/clay nanocomposites (NC) have become a very interesting topic among researchers in the past two decades because nanoclays have a positive effect on the mechanical, thermal and especially barrier and anticorrosive performances of the polymers. In this study epoxy NCs and NC-based epoxy coatings were prepared by the solution intercalation method using Cloisite 30B as nanoclay. WAXD and SEM analyses revealed that a mainly exfoliated structure was obtained in epoxy NC with 1 wt% clay content, while higher clay loadings reduced the number of exfoliated clay nanolayers and produced a mainly intercalated structure. EIS, TGA and DMA analyses showed that epoxy NCs with clay content below 5 wt% exhibited increased corrosion stability, thermal stability, glass transition temperature (T_g) and storage modulus (G′), in both glassy and rubbery states due to the nanoscale dispersion of Cloisite 30B and the barrier effect of individual nanolayers. Enhanced mechanical properties were also noticed at higher clay loadings, but the rate of improvement was lower. The highest extent of exfoliation and the most homogeneous macromolecular network was found for NC with 1 wt% of clay, leading to the highest improvement of thermal and anticorrosive properties. The salt spray test results showed that anticorrosive properties of epoxy coatings in the presence of 3 wt% and especially 1 wt% of Cloisite 30B were significantly better, thus indicating that nanoclay efficiently modifies the commercial epoxy coatings.     

Investigation of corrosion behaviors of Mg-6Gd-3Y-0.4Zr alloy in NaCl aqueous solutions

The corrosion behaviors of Mg-6 wt.%Gd-3 wt.%Y-0.4 wt.%Zr (GW63K) alloy in 5 wt.% NaCl aqueous solutions have been investigated in both as-cast and T6 heat treatment conditions by immersion test and electrochemical techniques. The corrosion products and their morphologies formed in the solution after immersing various time have been analyzed by FE-SEM and XRD. It was found that the morphologies of the film of corrosion products varied with immersion time and changed from honeycomb into porous structure composed of tiny erect flaks after immersing 60 min. The phenomena of undermining and falling away of the noble second phase particles observed in the test can be used as an evidence to support the Mechanism II explaining the mechanism of negative difference effect (NDE) about magnesium and its alloys. It was indicated that the E_CORR of GW63K alloy in T6 condition (−1.71 V) is little nobler than that in as-cast (−1.73 V). It was shown by pitting scans that GW63K alloy has tendency to pit whether in as-cast or in T6 condition and the tendency in T6 condition is more serious than that in as-cast. An equivalent circuit was proposed based on the EIS experimental data and the honeycomb or porous characteristics of the corrosion products formed on the surface of GW63K alloy.     

Electrochemical studies on electroless ternary and quaternary Ni-P based alloys

The autocatalytic (electroless) deposition of Ni-P based alloys is a well-known commercial process that has found numerous applications because of their excellent anticorrosive, wear, magnetic, solderable properties, etc. It is a barrier coating, protecting the substrate by sealing it off from the corrosive environments, rather than by sacrificial action. The corrosion resistance varies with the phosphorus content of the deposit: relatively high for a high-phosphorus electroless nickel deposit but low for a low-phosphorus electroless nickel deposit. In the present investigation ternary Ni-W-P alloy films were prepared using alkaline citrate-based bath. Quaternary Ni-W-Cu-P films were deposited by the addition of 3 mM copper ions in ternary Ni-W-P bath. X-ray diffraction (XRD) studies indicated that all the deposits were nanocrystalline, i.e. 1.2, 2.1 and 6.0 nm, respectively, for binary, ternary and quaternary alloys. Corrosion resistance of the films was evaluated in 3.5% sodium chloride solution in non-deaerated and deaerated conditions by potentiodynamic polarization and electrochemical impedance (EIS) methods. Lower corrosion current density values were obtained for the coatings tested in deaerated condition. EIS studies showed that higher charge transfer resistance values were obtained for binary Ni-P coatings compared to ternary or quaternary coatings. For all the coatings a gradual increase in the anodic current density had been observed beyond 740 mV. In deaerated condition all the reported coatings exhibited a narrow passive region and all the values of E_p, E_tp and i_pass were very close showing no major changes in the electrochemical behavior. In the non-deaerated conditions no passivation behavior had been observed for all these coatings.     

Microstructure and electrochemical characterization of trivalent chromium based conversion coating on zinc

A trivalent chromium based conversion coating (CCC), based on chromium nitrate solution with Co(II) ions, was developed on Zn substrate. The corrosion resistance of the trivalent CCC, measured in deaerated pH 8.0 borate buffer + 0.01 M NaCl solution using anodic polarization and electrochemical impedance spectroscopy (EIS), was very sensitive to both immersion time and bath pH. Micro-cracks were found on the surface of the CCC. Besides, the density of micro-crack and the coating thickness also depended on immersion time and bath pH. With increasing the coating thickness its pitting potential increased and passive current density decreased. The trivalent CCC formed on Zn for 40 s in pH 1.7 bath showed the best corrosion resistance, and the pitting potential increased significantly from −355 mV_SCE for Zn to 975 mV_SCE for the trivalent CCC on Zn. To explain the corrosion behavior of the trivalent CCC using EIS analysis, a modified equivalent circuit, which considered the micro-cracks in the coating and chromium corrosion product (CCP) deposited in the micro-cracks, was designed and the variation of each electrical parameter was examined. Especially, its corrosion behavior was well described by the variation of the resistance of CCP (R_ccp).     

Mechanistic study of adsorption of cetyltrimethyl ammonium bromide on high purity iron using contact angle, polarization resistance and XPS

The mechanism of inhibition of carbon dioxide (CO₂) corrosion of high purity iron by cetyl trimethyl ammonium bromide (CTAB) was investigated by contact angle, polarization resistance and X-ray photoelectron spectroscopy (XPS). The wetting properties, corrosion inhibitor performance and the adsorption of the inhibitor on a high purity iron surface were investigated. Test conditions during corrosion testing were 25 °C, 3 wt% NaCl brine, initial pH 3.9 and 1 bar CO₂ partial pressure. The samples were precorroded for 5 h before inhibitor was added.The inhibitor performance data showed that addition of CTAB significantly reduced the corrosion rate of high purity iron. The decreased corrosion rate seems to be caused by a blocking effect, where the CTAB forms a surface structure on the iron surface. Chemisorption of the CTAB molecules, which could lead to gradually increasing inhibitor efficiency, might be the reason for the slowly decreasing corrosion rate. The XPS data confirmed a gradual accumulation of inhibitor on the surface but did not show any distinct change between different mechanisms at different exposure times. The contact angle measurements showed that the iron was water wet, with a contact angle higher than 160°, at all CTAB concentrations.     

Silver-zinc electrodeposition from a thiourea solution with added EDTA or HEDTA

This paper shows the study of silver-zinc electrodeposition from a thiourea solution with added (ethylenedinitrilo)tetraacetic acid (EDTA), disodium salt and N-(2-hydroxyethyl)ethylenediaminetriacetic acid (HEDTA), trisodium salt. Voltammetric results indicated that silver-zinc alloy can be obtained applying overpotential higher than 0.495 V, in Tu solution containing 1.0 × 10⁻¹ mol L⁻¹ Zn(NO₃)₂ + 2.5 × 10⁻² mol L⁻¹ AgNO₃. This was due to silver(I) ion complexation with thiourea, which shifted the silver deposition potential to more negative value and due to silver-zinc alloy deposition, which occurred at potentials more positive than the potential to zinc deposition alone. EDTA or HEDTA did not significantly affect the silver and zinc deposition potentials, but decreased the current density for silver-zinc deposition. Scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS) analyses of the silver-zinc deposits showed that the morphology and composition changed as a function of the conditions of deposition, viz, deposition potential (E_d), deposition charge density (q_d) and solution composition (silver, EDTA and HEDTA concentrations). EDS analysis of the deposits showed sulphur (S) incorporated into the silver-zinc deposit, while SEM images showed that this sulphur content seemed to improve the silver-zinc morphology, as did the presence of EDTA and HEDTA in the solution, which enhanced the sulphur incorporation into the silver-zinc deposit. X-ray diffraction (XRD) analysis of the silver-zinc deposit showed that it was amorphous, irrespective of its composition and morphology.     

High improvement in the properties of exfoliated PU/clay nanocomposites by the alternative swelling process

In this work, a stable de-aggregated solvent-swollen organic modified clay, ALA-MMT, suspension is prepared by an efficient solvent swelling process using a home-made shaking mixer. It is found that the estimated average size of the as-prepared organoclay particles in the suspension is reduced to about 155 nm, which has not been reported before. The X-ray diffraction (XRD) patterns confirm that the d-spacing of the silicate layers of the solvent-swollen ALA-MMT expands from 1.4 nm to about 2.1 nm. The de-aggregated solvent-swollen ALA-MMT suspension is then used with polyurethane (PU) to prepare a series of highly exfoliated and high-organoclay-loading nanocomposites, PU/ALA-MMT. Both the XRD patterns and the TEM photographs of the as-prepared PU/ALA-MMT nanocomposites indicate that the organoclay is uniformly dispersed in the PU matrix with a highly exfoliated morphology structure of up to 7 wt% loading. Meanwhile, the TEM photographs give the first report for PU/clay nanocomposites which are almost completely exfoliated, and ∼1-nm thin silicate nanolayers are homogeneously dispersed in the polymer matrix with a high aspect ratio of 30-100. The thermal, mechanical, and anti-corrosion properties are all tremendously enhanced for the as-prepared nanocomposites. The results obtained for the PU nanocomposite with 7 wt% ALA-MMT loading (PUC7) reveal a 19 °C increment in T_g, a 48 °C increment in T_5%, a 248% increase in the tensile strength, and a 123% increase in the elongation. The stainless steel disk (SSD) coated with PUC7 shows the lowest corrosion rate of 2.01 × 10⁻⁶ mm/year, which is 469% lower than that of the SSD coated with pure PU. The reinforcements are much greater than the previously reported PU/clay nanocomposites with comparable clay loadings ascribed to the exceptional homogeneity of as-prepared nanocomposites, which are accredited largely to the stable de-aggregated solvent-swollen organoclay suspension generated by the efficient solvent swelling process.     

Corrosion of similar and dissimilar metal crevices in the engineered barrier system of a potential nuclear waste repository

Crevice corrosion is considered possible if the corrosion potential (E_corr) exceeds the repassivation potential for crevice corrosion (E_rcrev). In this study, potentiodynamic polarization and potentiostatic hold were used to determine the E_rcrev of similar and dissimilar metal crevices in the engineered barrier system of the potential Yucca Mountain repository in 0.5 M NaCl, 4 M NaCl, and 4 M MgCl₂ solutions at 95 °C. The results were compared with data previously obtained using crevices formed between Alloy 22 and polytetrafluoroethylene. It was observed that, except for Type 316L stainless steel, all other metal-to-metal crevices were less susceptible to crevice corrosion than the corresponding metal-to-polytetrafluoroethylene crevices. Measurements of galvanic coupling were used to evaluate the crevice corrosion propagation behavior in 5 M NaCl solution at 95 °C. The crevice specimens were coupled to either an Alloy 22 or a Titanium Grade 7 plate using metal or polytetrafluoroethylene crevice washers. Crevice corrosion of Type 316L stainless steel propagated without repassivation. For all the tests using a polytetrafluoroethylene crevice washer, crevice corrosion of Alloy 22 was initiated at open circuit potential by the addition of CuCl₂ as an oxidant, whereas no crevice corrosion of Alloy 22 was initiated for all the tests using Alloy 22 or Titanium Grade 7 metals as crevice washer. However, crevice corrosion propagation was found to be very limited under such test conditions.     

Preparation of PANI/epoxy/Zn nanocomposite using Zn nanoparticles and epoxy resin as additives and investigation of its corrosion protection behavior on iron

Conducting polyaniline, zinc and epoxy resin solely have anticorrosive properties by different mechanisms on metallic substrates. In this work the triple hybrid of PANI/epoxy/Zn nanocomposite was prepared as a thin layer coating (70 ± 5 μm) on iron coupons and its anticorrosion performance was investigated in HCl (0.1 M) as corrosive solution. Epoxy resin and zinc nanoparticles were applied as additives in the PANI matrix to improve the mechanical properties of PANI coating and investigate their synergetic effects on the anticorrosion performance of PANI coating. At first PANI/Zn nanocomposite coatings with different Zn contents were prepared and the zinc content optimized so that the coating achieve the best anticorrosion performance. Accordingly the iron coupons coated by PANI/Zn coating having 4 wt% Zn content showed more noble open circuit potential and lower corrosion current values. Then epoxy resin was applied as additive to the optimized formulation of PANI/Zn coating in different weight percents (0–20 wt%) and the anticorrosion performance of the related PANI/epoxy/Zn triple hybrid nanocomposite coatings was evaluated. Results showed that the addition of epoxy resin causes to the decreasing of corrosion current of iron samples coated by PANI/epoxy/Zn nanocomposite. An optimum range of 3–7 wt% was obtained for the epoxy content in the composition of PANI/epoxy/Zn nanocomposite in which the coating exhibits the best anticorrosion performance. Iron metal coupon was elementally analyzed and the PANI/Zn and PANI/epoxy/Zn nanocomposites were characterized using Fourier Transform Infrared spectroscopy, X-ray diffraction patterns and Scanning Electron Microscopy techniques.     

Effect of zwitterionic salt on the electrochemical properties of a solid polymer electrolyte with high temperature stability for lithium ion batteries

In this study, we prepare a kind of solid polymer electrolyte (SPE) based on N-ethyl-N′-methyl imidazolium tetrafluoroborate (EMIBF₄), LiBF₄ and poly(vinylidene difluoride-co-hexafluoropropylene) [P(VdF-HFP)] copolymer. The resultant SPE displays high thermal stability above 300 °C and high room temperature ionic conductivity near to 10⁻³ S cm⁻¹. Its electrochemical properties are improved with incorporation of a zwitterionic salt 1-(1-methyl-3-imidazolium)propane-3-sulfonate (MIm3S). When the SPE contains 1.0 wt% of the MIm3S, it has a high ionic conductivity of 1.57 × 10⁻³ S cm⁻¹ at room temperature, the maximum lithium ions transference number of 0.36 and the minimum apparent activation energy for ions transportation of 30.9 kJ mol⁻¹. The charge-discharge performance of a Li₄Ti₅O₁₂/SPE/LiCoO₂ cell indicates the potential application of the as-prepared SPE in lithium ion batteries.     

Effect of sodium chloride on corrosion of mild steel in CO<Subscript>2</Subscript>-saturated brines

Corrosion rates of mild steel were measured in oxygen-free, CO₂-saturated brines as a function of NaCl concentration employing electrochemical techniques. Decreased corrosion rates were observed as salt concentration increased. However, at high salt concentration (≥20 wt% NaCl), corrosion rates were independent of the flow rate of CO₂-saturated brine. To understand this phenomenon, corrosion surfaces were analyzed by scanning electron microscopy and X-ray diffraction and showed only residual iron carbide for salt concentrations of 0.5–5 wt%. However, at 20 wt% NaCl, a porous corrosion scale with embedded crystals, possibly magnetite, was observed. No iron carbonate was observed and water chemistry showed it was 10,000 times below saturation. A numerical model of corrosion in CO₂–NaCl systems was able to predict the reduced corrosion rates with salt concentration increase as a consequence of reduced solubility of CO₂ (“salting-out”). However, the model did not predict that corrosion rates were flow-independent at high salt concentration. These results demonstrate that flow-independent corrosion is a consequence of a diffusion barrier created by magnetite scale, present only at high salt concentrations.     

Enhanced heavy oil recovery through interfacial instability: A study of chemical flooding for Brintnell heavy oil

This study is aimed at developing an alkaline/surfactant-enhanced oil recovery process for heavy oil reservoirs with oil viscosities ranging from 1000 to 10,000 mPa s, through the mechanism of interfacial instability. Instead of the oil viscosity being reduced, as in thermal and solvent/gas injection processes, oil is dispersed into and transported through the water phase to production wells.Extensive emulsification tests and oil/water interfacial tension measurements were conducted to screen alkali and surfactant for the oil and the brine samples collected from Brintnell reservoir. The heavy oil/water interfacial tension could be reduced to about 7 × 10⁻² dyn/cm with the addition of a mixture of Na₂CO₃ and NaOH in the formation brine without evident dynamic effect. The oil/water interfacial tension could be further reduced to 1 × 10⁻² dyn/cm when a very low surfactant concentration (0.005-0.03 wt%) was applied to the above alkaline solution. Emulsification tests showed that in situ self-dispersion of the heavy oil into the water phase occurred when a carefully designed chemical solution was applied.A series of 21 flood tests were conducted in sandpacks to evaluate the chemical formulas obtained from screening tests for the oil. Tertiary oil recoveries of about 22-23% IOIP (32-35% ROIP) were obtained for the tests using 0.6 wt% alkaline (weight ratio of Na₂CO₃ to NaOH = 2:1) and 0.045 wt% surfactant solution in the formation brine. The sandpack flood results obtained in this project showed that a synergistic enhancement among the chemicals did occur in the tertiary recovery process through the interfacial instability mechanism.     

Effects of cold work and sensitization treatment on the corrosion resistance of high nitrogen stainless steel in chloride solutions

The effects of cold work and sensitization treatment on the microstructure and corrosion resistance of a nickel-free high nitrogen stainless steel (HNSS) in 0.5 M H₂SO₄ + 0.5 M NaCl, 3.5% NaCl and 0.5 M NaOH + 0.5 M NaCl solutions have been investigated by microscopic observations, electrochemical tests and surface chemical analysis. Cold work introduced a high defect density into the matrix, resulting in a less protective passive film as well as reduced corrosion resistance for heavily cold worked HNSS in a 3.5% NaCl solution. No obvious degradation in corrosion resistance took place in a 0.5 M H₂SO₄ + 0.5 M NaCl solution, possibly due to the stability of the passive film in this solution. Sensitized HNSSs showed reduced corrosion resistance with increasing cold work level in both 3.5% NaCl and 0.5 M H₂SO₄ + 0.5 M NaCl solutions due to a reduction in the anti-corrosion elements in the matrix during the cold work-accelerated precipitation process. The cold work and sensitization treatment had no influence on the corrosion resistance of the HNSS in the 0.5 M NaOH + 0.5 M NaCl solution even though the property of the passive film changed. The effects of cold work and sensitization treatment on the characteristics of passive films formed in the three solutions are discussed.     

Corrosion inhibition of mild steel by alkylimidazolium ionic liquids in hydrochloric acid

The acid corrosion inhibition process of mild steel in 1 M HCl by 1-butyl-3-methylimidazolium chlorides (BMIC) and 1-butyl-3-methylimidazolium hydrogen sulfate ([BMIM]HSO₄) has been investigated using electrochemical impedance, potentiodynamic polarization and weight loss measurements. Potentiodynamic polarization studies indicate the studied inhibitors are mixed type inhibitors. For both inhibitors, the inhibition efficiency increased with increase in the concentration of the inhibitor and the effectiveness of the two inhibitors are in the order [BMIM]HSO₄ > BMIC. The adsorption of the inhibitors on mild steel surface obeyed the Langmuir's adsorption isotherm. The effect of temperature on the corrosion behavior in the presence of 5 × 10⁻³ M of inhibitors was studied in the temperature range of 303-333 K. The associated activation energy of corrosion and other thermodynamic parameters such as enthalpy of activation (ΔH), entropy of activation (ΔS), adsorption equilibrium constant (K_ads) and standard free energy of adsorption (ΔG_ads) were calculated to elaborate the mechanism of corrosion inhibition.     

Preparation and anticorrosive performances of polysiloxane-modified epoxy coatings based on polyaminopropylmethylsiloxane-containing amine curing agent

In this article, polysiloxane-modified epoxy coatings were prepared using the mixture (CPSA) of polyaminopropylmethylsiloxane (PAPMS) oligomer/N-(2-hydroxyethyl)ethylenediamine as a curing agent and cardanol as a compatibilizer. The PAPMS oligomer was prepared from the controlled hydrolysis and condensation of (γ-aminopropyl)methyldimethoxysilane. Conventional epoxy coatings based on commercial phenalkamine epoxy curing agent (PECA) were also fabricated for comparison. The compatibility between the CPSA amine curing agent and epoxy resin was investigated by SEM and element-mapping measurements. The anticorrosive performances of the CPSA- or PECA-based epoxy coatings were thoroughly examined by electrochemical impedance spectroscopy (EIS), salt fog tests, and immersion experiments in acid (25 wt% H₂SO₄), alkali (25 wt% NaOH), and saline (3 wt% NaCl). It was found that cardanol can dramatically improve the miscibility of CPSA with epoxy resins. Polysiloxane-modified (namely, CPSA-based) epoxy coatings have much better corrosion resistance than conventional (namely, PECA-based) epoxy coatings.     

Investigation of the corrosion protection of SiOx-like oxide films deposited by plasma-enhanced chemical vapor deposition onto carbon steel

The paper reports on the corrosion behavior of carbon steel coated with thin SiO_x-like oxide films. The SiO_x-like coatings were deposited by plasma-enhanced chemical vapor deposition (PECVD) and their thickness was varied between 20 and 200 nm. The coated carbon steel interfaces were investigated for their corrosion protection efficiency when immersed in an aqueous saline solution of 3% NaCl. FTIR measurements and electrochemical impedance spectroscopy (EIS) experiments revealed that thin SiO_x-like coating layers (20 nm thick) do not prevent the carbon steel from corrosion, while thicker silica layers (d ≥ 100 nm) protect efficiently carbon steel interfaces in highly saline media with a protection efficiency of about 96% for a 200 nm thick coating.     

A study on the anticorrosion performance of the epoxy-polyamide nanocomposites containing ZnO nanoparticles

Epoxy nanocomposites were prepared using different loadings (2, 3.5, 5 and 6.5 wt%) of ZnO nanoparticles. Nanocomposites were applied on steel substrates. Samples were immersed in 3.5 wt% NaCl solution for 1344 h. Corrosion resistance of the coatings was studied by an electrochemical impedance spectroscopy (EIS). The effects of addition of nanoparticles on the mechanical properties of the epoxy coating were studied by a dynamic mechanical thermal analysis (DMTA). Curing behavior of the coatings containing nanoparticles was studied by a differential scanning calorimeter (DSC). Atomic force microscope (AFM) was utilized to investigate the surface topography and surface morphology of the coatings. Coating resistance against hydrolytic degradation was studied by FTIR (Fourier Transform Infrared).Results showed that addition of low loadings of nanoparticles can increase T_g of the composite. Decrease in T_g and cross-linking density of the coating were observed at high loadings of nanoparticles. It was found that nanoparticles can influence the curing behavior of the epoxy coating. Nanoparticles improved the corrosion resistance of the epoxy coating. Increase in coating resistance against hydrolytic degradation was obtained using nanoparticles.     

The electrochemical corrosion behavior of sealed Ni–TiO2 composite coating for sintered NdFeB magnet

In this article, a protective sealed Ni–TiO₂ composite coating (SCC) was prepared on sintered NdFeB magnet by pulse current electrodeposition and sol–gel combined technique. For a comparison, unsealed Ni–TiO₂ composite coating (UCC) was also studied. The surface morphologies of composite coating were studied using scanning electron microscope (SEM). The structure of sealing layer was studied by Fourier transform infrared (FT-IR) spectrum. The anticorrosive properties of composite coating in neutral 3.5 wt% NaCl solution were evaluated by potentiodynamic polarization measurements and electrochemical impedance spectroscopy (EIS). In order to further investigate the anticorrosive properties of SCC, a long-term immersion test was carried out in neutral 3.5 wt% NaCl solution. The results of corrosion tests showed that due to the blocking effect of sealing layer, SCC can suppress the corrosion process by holding back the transfer or diffusion of corrosive medium, and therefore showed the excellent anticorrosive properties for sintered NdFeB magnet.