Preparation and characterization of successively deposited Pt/Ru bimetallic electrocatalysts for the methanol oxidation

Two types of Pt/Ru electrocatalysts, which have different structural characteristics, were prepared with different synthetic routes. That is, Pt/Ru electrocatalysts were synthesized by the coreduction and successive deposition methods, respectively. The structural and catalytic properties of Pt/Ru electrocatalysts were characterized by XRD, TEM, voltammetry and chronoamperometry. From the XRD analysis, coreduced and successively deposited Pt/Ru electrocatalysts had an alloyed structure. TEM analyses showed that all the electrocatalysts had a highly dispersed state on the Vulcan XC-72R substrate. From the voltammetry, the coreduced electrocatalysts displayed higher catalytic activity than the successively deposited electrocatalysts for the electrooxidation of methanol. These results explain why coreduced catalysts are better able to dehydrogenate methanol and have a greater CO tolerance than the successively deposited ones. But chronoamperometry showed that successively deposited Pt/Ru electrocatalysts had stability similar to that of the coreduced ones. Although the successively deposited electrocatalysts showed lower catalytic activity than the coreduced ones, their enhanced catalytic activity was obtained by the successive deposition method in the comparison of methanol oxidation current density with pure platinum electrocatalyst.     

Stability of carbon monoxide adsorbed on nanoparticle Pt and Pt/Ru electrodes in sulfuric acid media

Pt and Pt/Ru nanoparticle electrodes were used as substrates for studies of stability of chemisorbed CO and its interactions (exchange) with carbon monoxide and hydrogen gas admitted to sulfuric acid solution, which served as the supporting electrolyte for these measurements. The surface bound, radioactive CO was obtained after decomposition of ¹⁴C labeled methanol or formic acid from the same solution. The stability and/or exchange of the surface bound CO was examined after (i) the ¹⁴CCO containing electrolyte was replaced by the clean supporting electrolyte (to remove the CO solute from the bulk) and (ii) after hydrogen and, separately, non-radioactive CO was admitted to the cell. We found no displacement of adsorbed CO due to the exchange of electrolyte or introduction of hydrogen to the cell. However, non-radioactive CO rapidly displaced the adsorbed ¹⁴CCO on the surface leaving behind a monolayer of chemisorbed but non-radioactive CO. Both results were independent of the electrode potential applied and they neither dependent on the source of surface CO, that is, whether it was deposited from methanol or formic acid solutions.     

The promoting effect of Pb on carbon supported Pt and Pt/Ru catalysts for electro-oxidation of ethanol

Carbon supported Pt/Pb and Pt/Ru/Pb catalysts were prepared by deposition of Pb on commercial Pt and Pt/Ru catalysts, respectively. It was found that after addition of Pb, the catalytic activity of Pt and Pt/Ru for ethanol oxidation increased greatly, especially at high potentials. It has been shown that decorating commercial Pt and Pt/Ru catalysts with Pb is a simple and effective way to prepare carbon supported Pt/Pb and Pt/Ru/Pb catalysts for ethanol oxidation. The physical properties of the catalysts were characterized by XRD, EDX and TEM, and it was found that no Pt/Pb and Pt/Ru/Pb alloys were formed.     

Electrochemical characterization and reactivity of Pt nanoparticles supported on single-walled carbon nanotubes

Carbon nanotubes have been proposed as advanced metal catalyst support for electrocatalysis. In this paper, Pt nanoparticles supported on single-walled carbon nanotubes (SWCNTs)-Pt, were prepared using a solid-state reaction between the SWCNTs and two different Pt precursors, bis(dibenzylideneacetone)platinum [Pt(DBA)₂] or tri(dibenzylideneacetone)platinum [Pt(DBA)₃]. TEM images of the samples show Pt nanoparticles with a particle size around 2.5 nm with a high degree of dispersion on the SWCNTs. A detailed electrochemical characterization of the surface of the samples including irreversibly adsorbed adatoms of Bi and Ge as probe reactions has been carried out. It has been stated that SWCNTs-Pt samples subjected to the classical electrochemical activation induce a serious sintering of the Pt nanoparticles.     

Chalcogenide oxygen reduction reaction catalysis: X-ray photoelectron spectroscopy with Ru, Ru/Se and Ru/S samples emersed from aqueous media

Oxygen reduction Ru/Se and Ru/S fuel cell surface chalcogenide catalysts were prepared via chemical reaction of reduced Ru nanoparticles with selenium and sulfur in xylenes [D. Cao, A. Wieckowski, J. Inukai, N. Alonso-Vante, J. Electrochem. Soc. 153 (2006) A869]. The chalcogenide samples - as well as the starting chalcogens-free Ru nanoparticle material - were immobilized on a gold disk for X-ray Photoelectron Spectroscopy (XPS) characterization. While we found oxygen in most of the samples, predominantly from Ru oxides, we conclude that the oxygen on Ru/S may be located in subsurface sites: the subsurface oxygen. We also found that the transformation of the oxidized Ru black to metallic Ru required intensive electrochemical treatment, including hydrogen evolution. In contrast, five cyclic voltammetric scans in the potential range from 0.00 and 0.75 V versus RHE were sufficient to remove the oxygen forms from Ru/Se and, to a large extent, from Ru/S. We therefore conclude that Ru metal is protected against oxidation to Ru oxides by the chalcogens additives. The voltammetric treatment in the 0.00 and 0.75 V range also removed the SeO₂ or SO_x forms leaving anionic/elemental Se or S on the surface. Upon larger amplitude voltammetric cycling, from 0.00 to 1.20 V versus RHE, both Se and S were dissolved and the dissolution process was coincidental with the oxygen growth in/on the Ru samples.     

Pt–Ru nanoparticles supported on functionalized carbon as electrocatalysts for the methanol oxidation

Platinum–ruthenium alloy electrocatalysts, for methanol oxidation reaction, were prepared on carbons thermally treated in helium atmosphere or chemically functionalized in H₂O₂, or in HNO₃ + H₂SO₄ or in HNO₃ solutions. The functionalized carbon that is produced using acid solutions contains more surface oxygenated functional groups than carbon treated with H₂O₂ solution or HeTT. The XRD/HR-TEM analysis have showed the existence of a higher alloying degree for Pt–Ru electrocatalysts supported on functionalized carbon, which present superior electrocatalytic performance, assessed by cyclic voltammetry, chronoamperometry and electrochemical impedance spectroscopy, as compared to electrocatalysts on unfunctionalized carbon. It also was found that Pt–Ru alloy electrocatalysts on functionalized carbon improve the reaction rate compared to Pt–Ru on carbons treated with H₂O₂ solution and thermally. A mechanism is discussed, where oxygenated groups generated from acid functionalization of carbon and adsorbed on Pt–Ru electrocatalysts are considered to enhance the electrocatalytic activity of the methanol oxidation reaction.     

Pt/Pd alloy nanoparticles composed of bimetallic nanobowls: Synthesis, characterization and electrocatalytic activities

Bowl-like nanostructures of Pt/Pd bimetallic nanocrystals are prepared by employing Ag nanoparticles as a template and completely removing the residual Ag after the displacement. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) observations display that the thin walls of Pt/Pd nanobowls are composed of nanoparticles. X-ray diffraction (XRD) pattern demonstrates that Pt and Pd form the alloy in the nanobowls. The crystal structures of the nanobowls consist of [1 1 1], [2 0 0], [2 2 0] surfaces as revealed by both high-resolution TEM (HRTEM) and XRD results. The Pt/Pd nanobowls exhibit significant high electrocatalytic activities toward the methanol oxidation and oxygen reduction compared with the Pt/Pd nanospheres and Pt nanobowls.     

Optimum Pt and Ru atomic composition of carbon-supported Pt–Ru alloy electrocatalyst for methanol oxidation studied by the polygonal barrel-sputtering method

The optimum Pt and Ru atomic composition of a carbon-supported Pt–Ru alloy (Pt–Ru/C) used in a practical direct methanol fuel cell (DMFC) anode was investigated. The samples were prepared by the polygonal barrel-sputtering method. Based on the physical properties of the prepared Pt–Ru/C samples, the Pt–Ru alloy was found to be deposited on a carbon support. The microscopic characterization showed that the deposited alloy forms nanoparticles, of which the atomic ratios of Pt and Ru (Pt:Ru ratios) are uniform and are in accordance with the overall Pt:Ru ratios of the samples. The formation of the Pt–Ru alloy is also supported by the electrochemical characterization. Based on these results, methanol oxidation on the Pt–Ru/C samples was measured by cyclic voltammetry and chronoamperometry. The results indicated that the methanol oxidation activities of the prepared samples depended on the Pt:Ru ratios, of which the optimum Pt:Ru ratio is 58:42 at.% at 25 °C and 50:50 at.% at 40 and 60 °C. This temperature dependence of the optimum Pt:Ru ratio is well explained by the relationship between the methanol oxidation reaction process and the temperature, which is reflected in the rate-determining steps considered from the activation energies. It should be noted that at 25–60 °C, the Pt–Ru/C with Pt:Ru = 50:50 at.% prepared by our sputtering method has the higher methanol oxidation activity than that of a commercially available sample with the identical overall Pt:Ru ratio. Consequently, the polygonal barrel-sputtering method is useful to prepare the practical DMFC anode catalysts with the high methanol oxidation activity.     

Bimetallic Pt-Metal catalysts for the decomposition of methanol: Effect of secondary metal on the oxidation state, activity, and selectivity of Pt

We present here a study of methanol (MeOH) decomposition over a series of bimetallic Pt-M catalysts, with M = Au, Pd, Ru, Fe. All samples have the same initial size distribution (3 nm nanoparticle height), support (ZrO₂), and preparation conditions. Therefore, differences in the electronic and catalytic properties of the samples tested are related directly to the addition of the secondary metals (M). We find that the oxidation state as well as the activity of Pt is heavily influenced by the addition of the secondary metal. PtO is found to be highly stable in these systems and increasing concentrations of metallic Pt are associated with the surface segregation of metal M due to its affinity for the oxygen present during air annealing.     

Tuning catalytic properties of bimetallic surfaces: Oxygen adsorption on pseudomorphic Pt/Ru overlayers

The adsorption of atomic and molecular oxygen on bimetallic Pt/Ru overlayer systems has been studied by periodic density functional theory calculations. A strong interaction between the Pt and the Ru layers is found resulting in a hcp stacking for the first Pt layer on Ru. The chemical properties of the Pt/Ru overlayers are beyond those of the single constituents Pt and Ru. Both the compression of the Pt overlayers as well as the strong direct interaction between Pt and Ru, which reaches up to the second Pt layer, reduce the atomic and molecular oxygen adsorption energies compared to pure Pt and Ru surfaces. Although the influence of the electrolyte and any external electric field are neglected, the results should still be relevant in the electrochemical context. The consequences of the theoretical findings for the oxygen reduction reaction in electrocatalysis are discussed.     

Aqueous-phase reforming of ethylene glycol over supported Pt and Pd bimetallic catalysts

More than 130 Pt and Pd bimetallic catalysts were screened for hydrogen production by aqueous-phase reforming (APR) of ethylene glycol solutions using a high-throughput reactor. Promising catalysts were characterized by CO chemisorption and tested further in a fixed bed reactor. Bimetallic PtNi, PtCo, PtFe and PdFe catalysts were significantly more active per gram of catalyst and had higher turnover frequencies for hydrogen production (TOF_H2) than monometallic Pt and Pd catalysts. The PtNi/Al₂O₃ and PtCo/Al₂O₃ catalysts, with Pt to Co or Ni atomic ratios ranging from 1:1 to 1:9, had TOF_H2 values (based on CO chemisorption uptake) equal to 2.8–5.2 min⁻¹ at 483 K for APR of ethylene glycol solutions, compared to 1.9 min⁻¹ for Pt/Al₂O₃ under similar reaction conditions. A Pt₁Fe₉/Al₂O₃ catalyst showed TOF_H2 values of 0.3–4.3 min⁻¹ at 453–483 K, about three times higher than Pt/Al₂O₃ under identical reaction conditions. A Pd₁Fe₉/Al₂O₃ catalyst had values of TOF_H2 equal to 1.4 and 4.3 min⁻¹ at temperatures of 453 and 483 K, respectively, and these values are 39–46 times higher than Pd/Al₂O₃ at the same reaction conditions. Catalysts consisting of Pd supported on high surface area Fe₂O₃ (Nanocat) showed the highest turnover frequencies for H₂ production among those catalysts tested, with values of TOF_H2 equal to 14.6, 39.1 and 60.1 min⁻¹ at temperatures of 453, 483 and 498 K, respectively. These results suggest that the activity of Pt-based catalysts for APR can be increased by alloying Pt with a metal (Ni or Co) that decreases the strengths with which CO and hydrogen interact with the surface (because these species inhibit the reaction), thereby increasing the fraction of catalytic sites available for reaction with ethylene glycol. The activity of Pd-based catalysts for APR can be increased by adding a water-gas shift promoter (e.g. Fe₂O₃).     

Decane reforming reaction over Pt,Ir, Pt-Ir and Pt-Ni bimetallic catalysts supported on Y-zeolite

Pt, Ir, Pt-Ir and Pt-Ni bimetallic catalysts supported on NaY- and HY-zeolite were examined as a catalyst for producing gasoline from n-decane via simultaneous reforming and cracking. The catalysts were prepared by calcining and reducing metal-ion-exchanged Y-zeolite with O₂ and H₂ at 300°C., respectively. Thus prepared catalysts were characterized by hydrogen chemisorption and temperature programmed desorption of ammonia. Pt-Ni/NaY and Pt-Ir/NaY bimetallic catalysts offered the improved activity maintenance compared to Pt/NaY monometallic catalyst. The catalysts supported on HY-zeolite showed higher selectivity toward C₅–C₇ and skeletal isomers of C₅–C₇- and C₈–C₁₀ than those of the catalysts supported on NaY-zeolite, which is a desired characteristic for increasing octane value of gasoline these days. However, deactivation with reaction time was much more pronounced on HY-zeolite-supported catalyst. When the catalyst was prcsulfided with H,S, the stability with time on stream was enhanced and the selectivity was quite different from that of the catalyst before presulfiding. The acidity of Y-zeolite and presulfiding of catalyst greatly influenced the activny, selectivity and stability of Pt, Ir, Pt-Ir and Pt-Ni bimetallic catalysts supported on Y-zeolite in n-decane reforming reaction.     

Spontaneous deposition of Pt and Ir on Ru: Reduction to intermediate oxidation states

X-ray photoelectron spectroscopy (XPS) was used to study the spontaneous deposition of Pt and Ir on Ru(0 0 0 1). The spontaneous deposition experiments were performed in a combined ultra high vacuum/electrochemistry (UHV-EC) system allowing sample transport between UHV and electrochemical environments under controlled conditions. The Ru(0 0 0 1) electrode surface was cleaned in UHV and then brought into contact with either a Pt-containing solution(10 mM K₂PtCl₆ + 0.1 M H₂SO₄ or 10 mM (NH₄)₂PtCl₄ + DI water) or with solutions containing 10 mM (NH₄)₂IrCl₆ in varying concentrations of H₂SO₄ corresponding to pH values of 0.5, 1 and 7 in the electrochemistry chamber for 30 min without an externally applied potential. XPS data acquired after rinsing in DI water indicated that each metal is present in intermediate oxidation states. Pt is found spontaneously deposited as Pt(II) on Ru(0 0 0 1) at pH 1. Similarly, intermediate states of Ir are observed, with higher binding energies, characteristic of higher oxidation states, observed at higher pH values. Annealing the spontaneously deposited adlayer in UHV to >500 K in each case results in the reduction of the Pt or Ir adsorbate to the metallic state. Typical metal surface coverages, determined by XPS, varied with number of immersions and solution conditions, but in all cases was observed to be <0.3 monolayers average thickness.     

Hydrogenation of Citral using Monometallic Pt and Bimetallic Pt‐Ru Catalysts on a Mesoporous Support in Supercritical Carbon Dioxide Medium

Supercritical carbon dioxide was shown to be a suitable reaction medium for the highly efficient hydrogenation of citral using monometallic Pt and bimetallic Pt‐Ru supported on a mesoporous material, MCM‐48, as catalyst. A remarkable change in the product distribution was observed after the addition of Ru to the monometallic Pt catalyst in supercritical carbon dioxide. The monometallic Pt catalyst was found to be highly selective to the unsaturated alcohol (geraniol+nerol) at a temperature of 323 K within 2 h whereas the bimetallic catalyst becomes selective to the partially saturated aldehyde (citronellal) under the same reaction conditions. Phase behavior plays an important role in the product distribution. Highest conversion and high selectivity to citronellal were achieved in the homogeneous phase for the Pt‐Ru catalyst while on the other hand the unsaturated alcohol (geraniol+nerol) was produced in the heterogeneous phase for the monometallic Pt catalyst. An XPS study offers strong evidence of the electronic modification of Pt after the addition of Ru in the bimetallic catalyst. The change in product distribution on the Pt‐Ru bimetallic catalyst may be explained by the appreciable interaction between the medium and the metal particles promoted by the presence of metallic Ru.     

Construction of hybrid nanocomposites containing Pt nanoparticles and poly(3-methylthiophene) nanorods at a glassy carbon electrode: Characterization, electrochemistry, and electrocatalysis

Hybrid nanocomposites containing Pt nanoparticles (nano-Pt) and poly(3-methylthiophene) (P3MT) nanorods at glassy carbon surfaces have been successfully prepared by use of an in situ cyclic voltammetry (CV) method. Field emission scanning electron microscope (FE-SEM), electrochemical impedance spectroscopy (EIS) and cyclic voltagrams were used to characterize the properties of these nanocomposites. SEM images showed that nano-Pt were located on the surface of P3MT nanorods and that they formed a three-dimensional (3D) porous nanostructure. EIS and CV results demonstrated that these hybrid nanocomposites had good conductivities, and could accelerate the electron-transfer rates of redox ions. From the results of electrochemical oxidation of methanol and nitrite, we observed that this nanocomposite-modified electrode exhibited excellent electrocatalytic activity, which might be useful in biosensors and/or fuel cells.     

Electrocatalysis of ethanol oxidation on Pt monolayers deposited on carbon-supported Ru and Rh nanoparticles

Pt monolayers deposited on carbon-supported Ru and Rh nanoparticles were investigated as electrocatalysts for ethanol oxidation. Electronic features of the Pt monolayers were studied by in situ XANES (X-ray absorption near-edge structure). The electrochemical activity was investigated by cyclic voltammetry and cronoamperometric experiments. Spectroscopic and electrochemical results were compared to those obtained on carbon-supported Pt–Ru and Pt–Rh alloys, and Pt E-TEK. XAS results indicate a modification of the Pt 5d band due to geometric and electronic interactions with the Ru ant Rh substrates, but the effect of withdrawing electrons from Pt is less pronounced in relation to that for the corresponding alloys. Electrochemical stripping of adsorbed CO, which is one of the intermediates, and the currents for the oxidation of ethanol show faster kinetics on the Pt monolayer deposited on Ru nanoparticles, and an activity that exceeds that of conventional catalysts with much larger amounts of platinum.     

CO oxidation on non-alloyed Pt and Ru electrocatalysts prepared by the polygonal barrel-sputtering method

The CO oxidation on non-alloyed Pt and Ru electrocatalysts prepared by the polygonal barrel-sputtering method was investigated. Samples were prepared by sputtering Pt and Ru separately at room temperature. From the X-ray diffraction (XRD) measurement of the sample prepared on a SiO₂ glass plate, it was found that the sputtered metals are non-alloyed. Subsequently, the non-alloyed Pt and Ru electrocatalysts were prepared by the polygonal barrel-sputtering method using carbon powder as a support. The XRD patterns of these samples showed a single and very broad peak supporting the hypothesis of the non-alloyed Pt and Ru. No separate Ru reflections were visible, which could be attributed to Ru particle sizes smaller than 4 nm, as obtained by transmission electron microscopy (TEM). CO oxidation on the non-alloyed Pt and Ru electrocatalysts were evaluated by CO stripping voltammetry. This measurement revealed that the lower peak potential of CO oxidation varies, depending on the Pt content and the sputtering order. In addition, it was assumed that the CO oxidation reaction site for non-alloyed Pt and Ru electrocatalyst has a limited area including direct contact sites between the Pt and Ru particles.     

Influence of preparation process of MEA with mesocarbon microbeads supported Pt–Ru catalysts on methanol electrooxidation

The effects of mesocarbon microbeads support for platinum–ruthenium (Pt–Ru) catalysts on anode performance of the direct methanol fuel cell (DMFC) were investigated. Polarization characteristics of the anode electrode were low due to the fast rate of mass transport in the electrode. The effects of the Nafion^® content in the catalyst, the MEA hot press condition, the cell operation temperature and methanol concentration on the polarization curves of the anode were also investigated.     

Preparation of high loading Pt nanoparticles on ordered mesoporous carbon with a controlled Pt size and its effects on oxygen reduction and methanol oxidation reactions

A series of ordered mesoporous carbon (OMC) supported Pt (Pt/OMC) catalysts with a controlled Pt size from 2.7 to 6.7 nm at high Pt loading around 60 wt.% have been prepared and their electrocatalytic activities for the electrode reactions relevant to the direct methanol fuel cells have been investigated. The Pt/OMC catalysts with a high dispersion (Pt size around 3 nm) could be prepared by the use of a modified, sequential impregnation–reduction method. The Pt/OMC catalysts containing larger Pt particles were obtained by increasing reduction temperature under hydrogen flow and Pt loading, and by performing impregnation–reduction in a single cycle. The oxygen reduction reaction (ORR) and methanol oxidation reaction (MOR) activities of Pt/OMC catalysts as a function of Pt size were investigated at room temperature in 0.1 M HClO₄ and (0.1 M HClO₄ + 0.5 M methanol), respectively. The specific activity of Pt/OMC for ORR steeply increased up to 3.3 nm and became independent of Pt size from 3.3 to 6.7 nm, and the mass activity curve exhibited maximum activity at 3.3 nm. The MOR activity of Pt/OMC also exhibited the similar trend with the ORR activity, as the maximum of mass activity was also found at 3.3 nm. The results of the present work indicate that the Pt catalysts of ca. 3 nm is an optimum particle size for both ORR and MOR, and this information may be translated into design of high performance membrane electrode assembly.     

Catalytic combustion of methane over supported bimetallic Pd catalysts: Effects of Ru or Rh addition

A series of Pd/γ-Al₂O₃ catalysts with various amounts of Ru or Rh with, and/or without, BaO were prepared by successive incipient wetness impregnation. The catalysts were investigated for the catalytic methane combustion before, and after, H₂S poisoning in an oxygen-rich atmosphere. The addition of ruthenium enhanced the catalytic activity for methane oxidation even after H₂S poisoning while maintaining the initial catalytic activity of the fresh catalyst. These results are explained in terms of dispersion of palladium by ruthenium and poisoning resistance of ruthenium. The addition of rhodium did not improve the overall activity in methane oxidation.