SrFe_(0.6)Cu_(0.3)Ti_(0.1)O_(3-δ)透氧膜反应器中甲烷部分氧化反应工艺及膜稳定性考察

采用SrFe0.6Cu0.3Ti0.1O3?δ混合导体透氧膜组装成膜催化反应器,进行甲烷部分氧化制合成气反应,考察了反应温度、空速、催化剂粒径等条件的影响,并分析了反应气氛引起的透氧膜结构变化情况。结果表明,在膜反应器内,催化反应与透氧过程存在相互制约和相互促进的关系。在膜反应器内进行甲烷部分氧化反应后,透氧膜的两侧表面均发生蚀刻现象,结晶度显著降低,反应侧蚀刻现象较为严重,膜表面形成了疏松的多孔层,反应气氛使膜表面晶体结构发生了较大改变,Sr容易从钙钛矿结构中析出并与CO2结合形成SrCO3,Sr的析出导致组成不平衡,促进了钙钛矿结构分解及其他物相的产生。     

钙钛矿型透氧膜及其在甲烷部分氧化中的应用

钙钛矿型透氧陶瓷膜是同时具有氧离子和电子导电性的功能无机膜,在纯氧分离和甲烷部分氧化膜反应器中具有重要的潜在应用.介绍了钙钛矿型透氧陶瓷膜的氧渗透原理、膜材料的结构性能及其在甲烷部分氧化制合成气中的应用研究进展,并对透氧膜所面临的挑战进行了论述.     

致密透氧膜用于甲烷部分氧化制合成气的实验研究

引　言钙钛矿型致密透氧膜在高温下具有氧离子、电子混合导电性 .当膜两侧存在氧分压梯度时 ,高压侧的氧在膜表面经化学吸附解离成氧离子、电子 ,于膜主体内扩散至另一侧 ,并重新结合、脱附至低氧压体系 .将致密透氧膜反应器用于甲烷部分氧化制合成气反应为天然气利用开辟了一条崭新的路径 ,近年来受到普遍关注 .该过程集空分与反应于一体 ,降低了大量的操作成本 ,通过膜壁控制氧气的进料有效控制了反应进程 .提高膜的透氧量 ,解决还原性气氛下膜的稳定性等问题 ,是该过程实现工业化的关键 .Ｂａｌａｃｈａｎｄｒａｎｄ[1] 、Ｔｓａｉ[2 ] …     

管式致密透氧膜用于甲烷部分氧化制合成气的研究

采用钙钛矿型管式致密透氧膜反应器,在Ｎｉ／Ａｌ２Ｏ３催化剂上进行了甲烷部分氧化制合成气的实验研究,考察了进料气中甲烷的摩尔分数和反应温度对反应结果的影响,并对膜在反应条件下的稳定性作了分析     

基于Ba-Ce-Co-Fe-O膜反应器的甲烷部分氧化反应研究

为开发稳定性和透氧量俱佳并适用于甲烷部分氧化反应(POM)的透氧膜材料,采用溶胶凝胶工艺合成了具有纯相钙钛矿结构的BaCe0.1Co0.4Fe0.5O3-δ混合导体陶瓷材料。POM操作结果表明:BaCe0.1Co0.4Fe0.5O3-δ膜反应器透氧量高于同类材料,875℃时透氧量达到了8.9 mL/(cm2.m in)。在1 000 h寿命实验中,膜反应器各项反应指标没有出现任何衰减,反应性能稳定,甲烷转化率和CO的选择性都在97%以上。SEM表征表明,反应后膜片表面微观结构的变化虽然不可避免,但是其仍然保持比较完整的结构。因此,该材料良好的透氧量和稳定性说明其具有较好的应用前景。     

甲烷部分氧化制合成气膜反应实验与模拟

采用钙钛矿型致密透氧膜对甲烷部分氧化制合成气进行了膜反应实验研究，并建立了该膜反应的数学模型。模拟计算结果与实验结果吻合较好：通过该模型考察了绝热条件下的反应床层温度分布，以及恒温反应体系中温度、流量、反应器长度等因素对膜反应结果的影响。     

氧泵型催化膜反应器中甲烷氧化偶联反应(Ⅱ)——动力学研究

在1％Sr/La_2O_3-Bi_2O_3-Ag-YSZ氧泵型催化膜反应器中,进行了甲烷氧化偶联反应动力学研究,提出了反应途径及机理,并建立了速率方程。结果表明,在该氧泵型催化膜反应器中,甲烷氧化偶联反应满足Rideal-Rdox机理。采用固体电解质电位测定技术进行了内扩散影响的考察。     

化学链干重整联合制氢热力学分析及实验

提出了一种化学链甲烷干重整联合制氢工艺。该工艺由还原反应器、干重整反应器、蒸汽反应器和空气反应器组成，在实现制氢的同时获得可变H₂/CO比的合成气。借助ASPEN plus软件和小型流化床实验台，在等温条件下，温度900℃，采用Fe₂O₃/Al₂O₃载氧体，对该工艺进行热力学分析和实验验证。结果显示，当铁氧化物被还原至FeO/Fe时，干重整反应器内甲烷转化率可以达到98%，CO产率可以达到94%。干重整反应器中同时发生甲烷干重整和部分氧化反应，载氧体内部晶格氧可以有效降低积炭并提高合成气H₂/CO比。积炭发生于晶格氧消耗殆尽时。积炭进入蒸汽反应器，发生气化反应，降低氢气纯度。     

钙钛矿锚定纳米氧化铈及其化学链干重整性能

化学链甲烷干重整(CL-DRM)可同时利用二氧化碳和甲烷两种温室气体,将其转化为可用于费托合成的合成气。采用溶胶凝胶法及浸渍法制备了一系列(Ni/CeO₂)/ABO₃(钙钛矿型)氧载体,探究Ni/CeO₂负载对钙钛矿储氧性能的影响,揭示Ni/CeO₂负载量对La_0.8Sr_0.2FeO₃钙钛矿氧载体催化活性作用规律,进一步研究氧载体的化学链循环稳定性。结果发现,CeO₂与载体La_0.8Sr_0.2FeO₃相互作用有利于钙钛矿形成氧空位,从而增强其氧迁移能力。Ni/CeO₂的负载提高了氧载体的储氧性能,增强反应活性,降低了反应初始温度,但过高的负载量将导致甲烷裂解形成积碳。当Ni/CeO₂负载量为质量分数20%时,甲烷转化率高达82%,H₂/CO物质的量比为2.1,在30次氧化还原循环后结...     

氧泵型催化膜反应器中甲烷氧化偶联反应(Ⅰ)——氧泵型催化膜的制备及其反应性能

本文采用1％Sr/La_2O_3-Ag-YSZ氧泵型催化膜反应器进行了甲烷氧化偶联反应研究。比较了不同制备方法的催化膜的反应性能,结果发现浸涂法(Ag-YSZ管随旋转轴转动涂制)制备的膜性能最佳。研究了操作条件对甲烷氧化偶联反应的影响。研究证明,传递氧与气相氧同时进料是一种较好的反应方式。结果表明,利用该反应器不仅可以简化分离过程,而且还可得到更高的C_2烃选择性。     

Reaction and oxygen permeation studies in Sm0.4Ba0.6Fe0.8Co0.2O3 − δ membrane reactor for partial oxidation of methane to syngas

A disk-type Sm_0.4Ba_0.6Co_0.2Fe_0.8O_3 − δ perovskite-type mixed-conducting membrane was applied to a membrane reactor for the partial oxidation of methane to syngas (CO + H₂). The reaction was carried out using Rh (1 wt%)/MgO catalyst by feeding CH₄ diluted with Ar. While CH₄ conversion increased and CO selectivity slightly decreased with increasing temperature, a high level of CH₄ conversion (90%) and a high selectivity to CO (98%) were observed at 1173 K. The oxygen flux was increased under the conditions for the catalytic partial oxidation of CH₄ compared with that measured when Ar was fed to the permeation side. We investigated the reaction pathways in the membrane reactor using different membrane reactor configurations and different kinds of gas. In the membrane reactor without the catalyst, the oxygen flux was not improved even when CH₄ was fed to the permeation side, whereas the oxygen flux was enhanced when CO or H₂ was fed. It is implied that the oxidation of CO and H₂ with the surface oxygen on the permeation side improves the oxygen flux through the membrane, and that CO₂ and H₂O react with CH₄ by reforming reactions to form syngas.     

Catalytic oxidation of VOCs on Au/Ce-Ti-O

Ce_xTi_1−xO₂ oxides have been synthesised by sol–gel method with x varying from 0 to 0.3 and characterised by XRD and TPR. The structure of oxides changes with the Ce/Ti molar ratio. The presence of ceria in Ce-Ti oxides inhibits the phase transition from anatase to rutile. When x = 0.3 (Ce_0.3Ti_0.7O₂ sample), the solid presents an amorphous state. The TPR results indicate that the presence of Ti enhances the reducibility of cerium oxide species. Catalytic oxidation of propene is investigated on Ce-Ti oxides and the better conversion is obtained with Ce_0.3Ti_0.7O₂ but the CO₂ selectivity reaches 63% at 400 °C. Gold is then deposited on theses oxides to improve the catalytic activity. On the basis of characterisation data (H₂ TPR), it has been suggested that gold influences the reduction of the Ce-Ti oxide support and the catalytic activity to the propene oxidation. Thus, Au/Ce-Ti-O system catalysts are promising catalysts for propene oxidation.     

Facile ultrasonic-assisted synthesis of micro–nanosheet structure Bi4Ti3O12/g-C3N4 composites with enhanced photocatalytic activity on organic pollutants

The Bi₄Ti₃O₁₂/g-C₃N₄ composites with microsheet and nanosheet structure were prepared through facile ultrasonic-assisted method. The SEM and TEM results suggested that the nanosheets g-C₃N₄ were stacked on the surface of regular Bi₄Ti₃O₁₂ sheets. Comparing with pure Bi₄Ti₃O₁₂ and g-C₃N₄, the Bi₄Ti₃O₁₂/g-C₃N₄ composites showed significant enhancement in photocatalytic efficiency for the degradation of RhB in solution. With the mass ratio of g-C₃N₄ increasing to 10 wt%, the Bi₄Ti₃O₁₂/g-C₃N₄-10% presented the best photocatalytic activity. Its photocatalysis reaction constant was approximately 2 times higher than the single component Bi₄Ti₃O₁₂ or g-C₃N₄. Meanwhile, good stability and durability for the Bi₄Ti₃O₁₂/g-C₃N₄-10% were confirmed by the recycling experiment and FT-IR analysis. The possible mechanism for the improvements was the matched band positions and the effective separation of photo-excited electrons (e^-) and holes (h⁺). Furthermore, based on the results of active species trapping, photo-generated holes (h⁺) and superoxide radical (·O₂^-) could be the main radicals in reaction.     

The homogeneity range and the microwave dielectric properties of the BaZn2Ti4O11 ceramics

Ceramics with a composition close to BaZn₂Ti₄O₁₁ were synthesized according to various substitutional mechanisms in order to verify an existence of a homogeneity range in the vicinity of this composition. Structural and microstructural investigations showed that the crystal structure of BaZn₂Ti₄O₁₁ was formed in the homogeneity range corresponding to the formula BaZn_2 − xTi₄O_11 − x (0 < x < 0.1). Densely sintered BaZn_2 − xTi₄O_11 − x (0 < x < 0.1) ceramics exhibited a dielectric constant around 30, τ_f = −30 ppm/K and high Q × f values, which increased from 68,000 GHz at x = 0 to 83,000 GHz at x = 0.05. Structurally, the deficiency of Zn in BaZn_2 − xTi₄O_11 − x (0 < x < 0.1) resulted in a slight decrease in the unit-cell volume. The influence of secondary phases in the BaZn₂Ti₄O₁₁-based materials on the microwave dielectric properties was also investigated. A presence of small amounts of ZnO, BaTiO₃, hollandite-type solid solutions (Ba_xZn_xTi_8 − xO₁₆) and BaTi₄O₉ caused a decrease in Q × f values.     

Vanadium antimonate as a partial oxidation catalyst

The catalytic selective oxidation on vanadium antimonate oxides partially doped with titanium was studied. Solids with nominal composition VSbO₄, V_0.8SbTi_0.2O₄ and VSb_0.8Ti_0.2O₄ were prepared by solid-state reaction. The solids were characterised by sorptometry, X-ray diffraction (XRD), temperature programmed reduction (TPR) and X-ray photoelectron spectroscopy (XPS). Catalytic tests were carried out in a fixed-bed reactor using toluene and air as reactants. It was found that partial substitution of V or Sb by Ti produces changes in the unit-cell composition and the redox properties of the solids. A possible role for V and Sb in the reaction mechanism of partial oxidation was established. Vanadium sites (V⁴⁺) are involved in the incorporation of gaseous oxygen as lattice oxygen and hold the Sb sites in an oxidation state (Sb⁵⁺) high enough to insert the lattice oxygen in the hydrocarbon molecule. A relationship between activity and V⁴⁺/Sb⁵⁺ ratio of the unit-cell was found. The selectivity to benzaldehyde is correlated with the redox properties of the solids while the selectivity to total oxidation products could be interpreted by the site isolation theory.     

Investigation on the partial oxidation of methane to syngas in a tubular Ba0.5Sr0.5Co0.8Fe0.2O3−δ membrane reactor

A perovskite material of Ba_0.5Sr_0.5Co_0.8Fe_0.2O_3−δ (BSCF), with both electronic and ionic conductivity, was synthesized by a combined citrate–EDTA complexing method. The dense membrane tube made of BSCF was fabricated using the plastic extrusion method. The partial oxidation of methane (POM) to syngas was performed in the tubular BSCF membrane reactor packed with a LiLaNiO/γ–Al₂O₃ catalyst. The reaction performance of the membrane reactor was investigated as functions of temperature, air flow rate in the shell side and methane concentration in the tube side. The mechanism of POM in the membrane reactor was discussed in detail. It was found that in the tubular membrane reactor, combustion reaction of methane with permeated oxygen took place in the reaction zone close to the surface of the membrane, then followed by steam and CO₂ reforming of methane in the middle zone of the tube side. The membrane tube can be operated steadily for 500 h in pure methane with 94% methane conversion and higher than 95% CO selectivity, and higher than 8.0 ml/cm² min oxygen permeation flux.     

Fabrication of La2Ti2O7 thin films by a sol-gel technique

Sol-gel thin films of La₂Ti₂O₁₇ were deposited on fused silica and Si( 100) substrates by a spin-coating process. The La₂Ti₂O₁₇ precursor solution for the spin-coating was prepared from lanthanum acetylacetonate and titanium iso-propoxide dissolved in 2-methoxyethanol. Crystalline and crack-free films of ∼ 0.3 μm thickness were deposited on the above sulastrates using a single coating and followed by annealing at a temperature of 800 "C. Microstructural studies revealed that these films contained extremely fine grains of ∼ 0.1 μm. Thin film X-ray diffraction patterns indicated the formation of grain oriented films along [100] direction on these substrates.     

Reduction of carbon dioxide with water under concentrated sunlight using photocatalyst combined with Fe-based catalyst

The reduction of CO₂ with water into valuable organic compounds under concentrated sunlight was investigated for the first time over a hybrid catalyst, in which a Pt-loaded K₂Ti₆O₁₃ photocatalyst was combined with a Fe-based catalyst supported on a dealuminated Y-type zeolite (Fe-Cu-K/DAY). In this reaction system, the Pt/K₂Ti₆O₁₃ catalyst decomposes water to produce H₂ and the Fe-Cu-K/DAY catalyst reduces CO₂ with the resulting H₂ into organic compounds. When only the Pt/K₂Ti₆O₁₃ photocatalyst was used, organic compounds such as CH₄, HCOOH, and HCHO were formed together with H₂, indicating that CO₂ can also be directly reduced over Pt/K₂Ti₆O₁₃. On the contrary, when the hybrid catalyst was used, CH₃OH and C₂H₅OH were produced in addition to the above products, depending on the reaction temperature and catalyst composition. The reaction temperature significantly increased by concentrating the solar irradiation, reaching 600 K and increasing the product yields. It is suggested that such a high reaction temperature facilitates both the photoreduction and hydrogenation of CO₂ over Pt/K₂Ti₆O₁₃ and Fe-Cu-K/DAY, respectively.     

Oxygen transport in ferrite-based ceramic membranes: Effects of alumina sintering aid

Moderate additions of Al₂O₃ to strontium ferrite-based mixed conductors, such as SrFe_0.7Al_0.3O_3−δ and La_0.2Sr_0.8Fe_0.8Ga_0.2O_3−δ with the composition close to the solid solution formation limits, make it possible to improve ceramics sinterability, to increase oxygen permeability and to decrease thermal expansion. These effects are associated with the segregation of alumina-rich phases, primarily SrAl₂O₄, and the formation of A-site cation-deficient perovskite. The improved properties of the SrFe_0.7Al_0.3O₃-based material were used to fabricate high-quality tubular membranes for methane conversion reactors. Similar enhancement in sinterability is also observed for another promising parent material of mixed-conducting membranes, La_0.5Sr_0.5FeO_3−δ. However, extensive dissolution of Al³⁺ cations in the iron sublattice, creation of A-site vacancies and changing the La:Sr concentration ratio all lead to decreasing ionic transport in La_0.5Sr_0.5FeO_3−δ. As a result, additions of either Al₂O₃ or SrAl₂O₄ have a deteriorating influence on the oxygen permeation fluxes through La_0.5Sr_0.5FeO₃-based ceramics.     

N、Bi共掺杂的TiO_2可见光光催化剂的制备及其光催化性能

采用溶胶-凝胶法制备系列BixTi1-xO_2光催化剂以及N和Bi共掺杂Ti O_2光催化剂,采用XRD、UV-Vis、N2-物理吸附和TEM等对催化剂进行微观结构表征,以普通节能灯为光源,考察催化剂光催化氧化室内甲醛的性能。结果表明,在Bi掺杂的Ti O_2光催化剂体系中,Bi0.15Ti0.85O_2光催化剂催化降解甲醛效果最佳,400℃焙烧2.5 h,节能灯光照48 h,可将(1.05±0.05)mg·m-3甲醛降解至0.08 mg·m-3,甲醛转化率92.8%,达到室内空气质量标准。当N与Bi共掺杂时,节能灯光照24 h,Bi0.15Ti0.85O_2-N(0.2)光催化剂表现出最佳的光催化氧化降解甲醛性能,即可将甲醛由(1.05±0.05)mg·m-3降解至0.082 mg·m-3,甲醛转化率达92.0%,较Bi0.15Ti0.85O_2催化剂光催化效率提高50%。