α-GLUCOSIDASE ACTIVITY OF SORGHUM AND BARLEY MALTS

Sorghum malt α-glucosidase activity was highest at pH 3.75 while that of barley malt was highest at pH 4.6. At pH 5.4 employed in mashing sorghum malt α-glucosidase was more active than the corresponding enzyme of barley malt. α-Glucosidase was partly extracted in water but was readily extracted when L-cysteine was included in the extraction buffer, pH 8. Sorghum malt made at 30°C had higher α-glucosidase activities than the corresponding malts made at 20°C and 25°C. Nevertheless, the sorghum malts made at 20°C and 25°C produced worts which contained more glucose than worts of malt made at 30°C. Although barley malts contained more α-glucosidase activity than sorghum malts, the worts of barley had the lowest levels of glucose. The limitation to maltose production in sorghum worts, produced at 65°C, is due to inadequate gelatinization of starch and not to limitation to β-amylase and α-amylase activities. Gelatinization of the starch granules of sorghum malt in the decantation mashing procedure resulted in the production of sorghum worts which contained high levels of maltose, especially when sorghum malt was produced at 30°C. Although the β-amylase and α-amylase levels of barley malt was significantly higher than those of sorghum malted optimally at 30°C, sorghum worts contained higher levels of glucose and equivalent levels of maltose to those of barley malt. It would appear that the individual activities of α-glucosidase, α-amylase and β-amylase of sorghum malts or barley malts do not correlate with the sugar profile of the corresponding worts. In consequence, specifications for enzymes such as α-amylase and β-amylase in malt is best set at a range of values rather than as single values.     

ISOLATION AND PARTIAL CHARACTERIZATION OF THE DIMETHYL SULPHIDE PRECURSOR IN GREEN MALT,AND ITS EFFECT ON BEER DIMETHYL SULPHIDE LEVELS

The component from which dimethyl sulphide (DMS) is produced when green malt worts are heated has been purified and its effects on wort and beer DMS levels studied. The green malt precursor can be split into S-methylmethionine and an as-yet uncharacterized ninhydrin-positive component. When the purified precursor is added to worts derived from kilned malts, it is rapidly taken up by yeast, but there is no resulting increase in DMS production. DMS production during fermentation occurs with worts made from kilned malts but not with worts from green malt; however, this difference is not due to an inhibitor being present in green malt worts. The evidence suggests that malt kilning affects the nature as well as the amount of DMS precursor in malts.     

PROTEIN PRECIPITATION DURING WORT BOILING: QUALITY ASPECTS OF DIMINISHED WORT BOILING TIMES OF BREWS PREPARED FROM PROANTHOCYANIDIN-FREE OR REGULAR RAW MATERIALS

When using proanthocyanidin-free materials for the production of beer, a reduction of the wort boiling time can be considered. In worts prepared with regular malt and tannin-free hop extract there is a continuous precipitation of the malt flavanoids while in brews prepared from proanthocyanidin-free malt and regular hops there is a simultaneous extraction and removal of the hop flavanoids leading to constant levels of these hop flavanoids. The results also show that the level of Kjeldahl nitrogen in worts boiled with hops will be the same as that in worts boiled with n-hexane tannin-free hop extracts. These results and the fact that more protein precipitates in brews containing no malt or hop proanthocyanidins suggest that, unlike what is the case during the development of beer haze, polyphenols are not necessary for an effective protein precipitation during wort boiling.     

COMPOSITION OF BREWING SYRUPS—A REVIEW

The composition of various syrups derived from barley, malt, maize and wheat and of worts prepared from them has been surveyed. Wider variations in the concentrations of fermentable carbohydrates occurred in these worts than in malt worts. Total nitrogen contents in the diluted barley and malt syrups examined were generally similar to those of wort. Certain amino acids were present in greater amounts in barley syrups than in wort but it is doubtful whether the differences are of practical significance. Only very limited information was found on the lipid, tannin and mineral contents of syrups.     

THE USE OF EXTRUDED BARLEY,WHEAT AND MAIZE AS ADJUNCTS IN MASHING

The principles of extrusion cooking are summarised. In small scale trials good extracts were obtained from extruded barley when it was mashed with industrial enzymes, using a programmed temperature cycle. Extruded barley, wheat and maize and wheat flour yielded acceptable levels of extract when mashed with lager malt (70%) using a programme with 1 hour rests at 50°C and 65°C. The extracts obtained from these grists were increased above those obtained from grists of lager malt alone and the viscosities of the worts were reduced when the mashes were supplemented by preparations of bacterial enzymes. Enzyme additions also improved extract recoveries from all-malt mashes and reduced the viscosities of the derived worts. Using a temperature programmed mashing cycle and supplementary enzymes beers were prepared from a lager malt grist and grists in which the lager malt was partly replaced, by 30%, with extruded barley or extruded wheat, or extruded maize or wheat flour pellets. In every case wort was recovered relatively easily, the worts fermented normally and the beers were all fully acceptable, although their flavours did differ. However, in contrast to results of preliminary brewing trials, the head retentions of the beers made with adjuncts were unusually low, possibly because of particular enzyme additions.     

THE VARIATION OF MALT WORT SOLUTION FACTORS WITH EXTRACT CONCENTRATION

A simple method for measuring the variation of solution factors of malt wort with extract concentration is described. Direct measurements are made using worts prepared in a pilot mash-tun. The rate of change of solution factor with excess gravity is found to be-0·488.     

Dry and Wet Milling of Malt. A Preliminary Study Comparing Fermentable Sugar,Total Protein,Total Phenolics and the Ferulic Acid Content in Non‐Hopped Worts

In this work, fermentable sugar, total protein, phenolics and ferulic acid content were estimated in sweet worts at different points of lautering. Transfer of these selected malt compounds into worts was analyzed in relation to the method of malt milling (wet milling of malt — the “test worts” or dry milling of malt — the “reference worts”). Glucose, maltose and maltotriose were more rapidly transferred into sweet worts at the early stages of lautering (40 hL and/or 80 hL of wort) after wet milling in comparison to dry milling. Total protein content in the test worts was significantly higher than in the corresponding reference worts at each stage of lautering. Transfer of phenolic compounds and ferulic acid (in the free as well as in the ester form) from the mash into sweet worts was significantly improved by dry milling, but not by wet milling. No difference in the total antioxidant activity was observed between the two types of worts. In conclusion, it can be stated that wet conditioning of malt before milling enhances the fast transfer of fermentable sugars and proteins from the mash into the sweet wort during lautering. Lautering is a time‐consuming process, and time reduction without the loss of wort quality should be a priority. Therefore, wet milling can be of interest to professionals in the field as an interesting alternative method to improve the mashing process.     

SMALL SCALE MASHING EXPERIMENTS WITH GRISTS CONTAINING HIGH PROPORTIONS OF RAW SORGHUM

Small scale mashes (50 g total grist) with grists containing high proportions of raw sorghum (50%–80% malt replacement) showed high values of extract recovery and produced worts of lower total nitrogen, free amino nitrogen, viscosity and colour but higher values of pH compared to worts produced from all malt mashes. Increasing the proportion of raw sorghum in the grist relative to malt resulted in a decline in extract recovery, wort total nitrogen, free amino nitrogen and an increase in wort pH. Addition of industrial enzyme preparations to mashes containing raw sorghum resulted in higher values of extract recovery (enzyme preparations containing α amylase and β glucanase), higher values of wort total nitrogen and free amino nitrogen (enzyme preparations containing a neutral proteinase) and decreased wort viscosity (enzyme preparations containing β glucanase or cellulases) compared to worts produced from untreated mashes. Worts and beers were produced on a pilot brewery scale from 50% malt and 50% polished (whole) sorghum (single decoction mashing regime) and 20% malt and 80% raw sorghum supplemented with an industrial enzyme preparation (double mashing regime). Mashes comprising 50% malt and 50% polished sorghum showed comparable wort filtration behaviour (lautering) to that of control mashes (70% malt and 30% maize grists) whereas wort produced from 20% malt and 80% raw sorghum filtered slowly. Worts produced from grists containing sorghum were of high fermentability and showed lower levels of total nitrogen and free amino nitrogen compared to control worts. Analysis of worts produced from small scale mashes containing raw sorghum and a pilot brewery scale mash comprising 20% malt and 80% raw sorghum demonstrated that the levels of total nitrogen and free amino nitrogen were higher than expected from the reduction in the malt content of the mash, consistent with the release of nitrogenous components (polypeptides, peptides and amino acids) derived from sorghum into the wort. Beers produced from 50% malt and 50% polished sorghum and 20% malt and 80% raw sorghum were filtered without difficulty and were of sound flavour. Beers produced from 50% malt and 50% polished sorghum contained lower levels of isobutanol, 2-methylbutanol, dimethylsulphide and higher levels of n propanol and diacetyl compared to control beers.     

SOME EFFECTS OF WORT COMPOSITION ON THE RATE AND EXTENT OF FERMENTATION BY BREWING YEASTS

The time required to ferment worts of varied composition to a given extent is dependent upon the extent of exponential growth in the early stages of fermentation; in the worts studied this is determined by the concentration of assimilable nitrogen. When the concentration of all the non-carbohydrate nutrients in malt wort is halved by dilution with carbohydrate, the addition of appropriate quantities of serine or arginine restores the rate of fermentation to that of the malt wort. Minor nutrients, other than amino acids specifically required by the yeasts used, are thus present in at least two-fold excess in the malt wort. The yeast produced during exponential growth in malt wort (sp.gr. 1·040) is able to ferment rapidly much greater quantities of fermentable carbohydrate than are present in that wort. The majority of the strains of yeast examined ferment equally well when either glucose or maltose is added to malt wort and do so whether the sugar is added prior to fermentation or towards the end; however, one strain fails to ferment satisfactorily if a substantial quantity of glucose is added to wort prior to fermentation, because of the subsequent failure of the yeast to adapt to ferment maltose. It is suggested that most brewing strains do not require to adapt to maltose utilization during the fermentation of wort.     

ASPECTS OF ADJUNCT FERMENTATION: I. ANALYSES OF BEERS

The separate fermentation of malt wort and a carbohydrate solution (the adjunct fermentation process) is discussed in relation to factors which have to be taken into account when calculating the volumes of malt and adjunct worts which are to be fermented and to effects of this method of making beer on various aspects of beer analysis. These effects indicate that a beer of desired original gravity can be made by use of the adjunct fermentation process from about 1% less raw material than when conventional methods are used, and that the additional degree of freedom which the adjunct fermentation process introduces can be turned to account in making easier a precise control of beer analyses and in optimizing the malt: adjunct ratio to make products of desired type.     

THE VISCOSITY OF WORTS IN RELATION TO THEIR CONTENT OF β-GLUCAN

A procedure is given for assessing that proportion of wort viscosity which is attributable to β-glucan. Worts obtained from unkilned samples of malt which have been processed for 54 or 72 h show enhanced viscosity. This is principally due to β-glucan although the contribution of other constituents, absent from the wort of fully modified malt, is of significance. Barley variety is shown to have a pronounced effect on wort viscosity. Insoluble β-glucan is brought into solution in mashes at 65° C. The β-glucan isolated from malt which has been inactivated using aqueous ethanol prior to extraction at 65° C, is of higher specific viscosity than that isolated from control worts prepared at the same temperature. The introduction of a rest by mashing initially at 40° C results in the production of wort of lower viscosity, a decrease in the β-glucan content of the wort and a reduction in the specific viscosity of the β-glucan. There is no apparent relationship between the endo-β-glucanase content of the malts and either the viscosity of derived worts or the degree of breakdown of β-glucan which occurred during malting and mashing. Abrasion of barley, which is a factor assisting the distribution of enzymes during malting, acts to reduce wort viscosity.     

VOLATILE AMINES IN THE BREWING PROCESS. THE IDENTIFICATION AND OCCURRENCE OF PYRROLIDINE

Pyrrolidine has been identified as a component of the volatile amine fraction in barley, malt, hops, worts and beer.     

ROLE OF ALPHA-GLUCOSIDASE IN THE FERMENTABLE SUGAR COMPOSITION OF SORGHUM MALT MASHES*

The cause of the high glucose to maltose ratio in sorghum malt worts was studied. Mashing temperature and pH strongly affected both the amount of glucose and the proportion of glucose relative to total fermentable sugars. The relative proportion of glucose was higher when mashing was performed. at pH 4.0, close to the pH optimum for sorghum alpha-glucosidase, than at the natural pH of the mash (pH 6.0–5.5). Mashing according to the EBC procedure using an enzymic malt extract with pre-cooked malt insoluble solids producing a wort containing maltose and glucose in an approximately 4:1 ratio, whereas mashing with a malt extract without pre-cooking the malt insoluble solids resulted in a wort with approximately equal amounts of maltose and glucose. Both treatments gave the same quantity of total fermentable sugars and amount of wort extract. Sorghum alpha-glucosidase was confirmed to be highly insoluble in water. All or virtually all activity was associated with the insoluble solids. Hence, it appears that the high amount of glucose formed when sorghum malt is mashed conventionally is due to alpha-glucosidase activity. Pre-cooking the malt insoluble solids inactivates the alpha-glucosidase, preventing the hydrolysis of maltose to glucose.     

COMPARATIVE STUDIES OF KILNED AND FREEZE-DRIED MALTS

The effect of the drying process on malt qualities has been investigated. Green malt samples were dried in a pilot plant kiln, in a brewery kiln or in a pilot plant sublimator (freeze dryer). Some increase of α-amylase activity as dextrinizing power in kilned malts was observed, but at the same time the β-amylase and total diastatic activity decreased as compared with freeze-drying. Modification, amylolytic activity as a whole and the yield of extract were significantly better in the freeze-dried malts, which gave slightly poorer results with regard to colour, turbidity, pH and viscosity of worts.     

COMPOSITION OF NON-STARCH POLYSACCHARIDES IN WORT AND SPENT GRAIN FROM BREWING TRIALS WITH MALT FROM A GOOD MALTING QUALITY BARLEY AND A FEED BARLEY

Worts and spent grains were obtained from pilot-scale brews using malts of two barley varieties differing in malting quality. Triumph was used as an example of a good malting quality barley and Golf as a typical feed grade barley. Arabinoxylan concentrations were similar in worts of both varieties, whereas (1–3), (1–4)-β-glucan concentrations were much higher in wort prepared from Golf malt than in wort from Triumph malt. From the worts, polysaccharide fractions were isolated by ethanol precipitation and characterised. Results indicated the presence of high molecular weight arabinoxylans and (1–3), (1–4)-β-glucans. The arabinose to xylose ratios in the precipitates were considerably higher than in total worts. Methylation analysis showed little differences between precipitated wort arabinoxylans from both varieties. In comparison to water-insoluble arabinoxylans extracted from barley and malt, the precipitated wort arabinoxylans were richer in xylopyranose residues substituted with arabinose residues at both 0–2 and 0–3. Viscosities of the hopped worts of both varieties decreased after treatment with endoxylanase 1 from Aspergillus awamori. This confirms that arabinoxylans play a role in determining wort viscosity, possibly through interactions with (1–3), (1–4)-β-glucans.     

Quality Control of Malt: Turbidity Problems of Standard Worts Given by the Presence of Microbial Cells

Since the main effect on beer colour originates from the chemical composition of malt, the measurement of the colour of wort obtained from malt is one of the most important quality parameters to be controlled. Malt colour determination is usually performed spectrophotometrically on EBC Congress worts, which are generally bright. The quality control on the malt harvested in the year 2007 highlighted a problem of turbid Congress wort, for a part of Northern Europe samples analyzed, and therefore the spectrophotometric determination of the colour of wort was not possible. Thus both analytical screening of the quality parameters of malt and the scanning electron microscope (SEM) were used to identify the nature of the turbidity in the worts. The results obtained suggested that the nature of the turbidity of Congress worts could have been due to microbial contamination of the barley, enhanced in particular by the rainy harvest and the consequent formation of exopolysaccharides (EPS) by stressed yeast and bacteria during malting.     

Roasting of malt and xanthohumol enrichment in beer

The use of commercial roasted malts increases the content of the hop polyphenol xanthohumol (XN) in beer. This carrier effect is caused by high molecular melanoidins from roasted malt. Three roasting trials with different malts were performed in order to study the development of XN enrichment of wort and beer in laboratory and brewing trials. Different colour measurements, malt and flavour analysis, radical formation and antioxidative activity of selected samples were carried out. Furthermore, sensory tests of beers were conducted. During roasting the XN and isoxanthohumol enrichment in wort and beer rose with the roasting intensity of malt until it reached a maximum. The XN content in wort increased linearly with the colour of wort made from the malt samples. In PVPP-treated worts and in filtered beers, the XN content increased exponentially with the colour. After passing through a maximum, both the colour value and XN content in wort and beer decreased. Interestingly, the colour losses were more intensive than the losses of XN in worts and beers. The development of radical formation and the reducing power was linked during roasting. That means reducing groups of melanoidins are responsible for reducing power and prooxidative properties of malts. These functional groups of melanoidins are involved in the development of XN enrichment properties, because a linear correlation between these parameters was found. In conclusion, the roasting regimes showed potential for the development of special malt for the XN enrichment in beer- or malt-based beverages in late roasting stages. The use of this special malt brings more XN with less coloured malt in beer.     

Brewing Beer with Sorghum

Research reports on extracts, proteins, total nitrogen and free amino nitrogen content of sorghum malt and worts obtained from mashes indicate that sorghum is potentially an alternative substrate for conventional beer brewing in the tropics. Remarkable variations in biochemical characteristics among different sorghum cultivars affect their optimal malting conditions. Factors such as temperature and time of steeping and germinating of grains with their intrinsic enzymic activities, and kilning temperature determine the quality of malt. Further works on mashing, viscosity and fermentability of worts as well as the character of the resulting beers, such as alcoholic content, colour, taste and specific gravity tend to confirm the status of sorghum as a credible substitute for barley in beer brewing. This review reports on progress made in the use of sorghum for brewing beer.     

RELATIVE SIGNIFICANCE OF OXYGEN AND OTHER NUTRIENTS AS FERMENTATION REGULATORS IN SACCHAROMYCES CEREVISIAE

Strains of Saccharomyces cerevisiae ferment slowly and give beer of high specific gravity in nutrient-depleted worts produced by substituting carbohydrate syrup for malt. Yeast performance cannot be fully restored by the provision of increased quantities in wort of either amino nitrogen, as serine, or dissolved oxygen. Serine and improved oxygenation act together synergistically and are fully effective. The new situation, in which attenuation pattern is normal, nevertheless differs in several respects from that in malt wort, notably with regard to yeast yield and production of higher alcohols and esters.     

Quality of pilsner malt and roasted malt during storage

Malt is usually expected to be stable during 12 months of storage. However, in practice many brewers notice changes in malt aroma during storage. The oxidative stabilities of pilsner malt and roasted malt were evaluated during a 12 month storage at different temperatures (10 and 20 °C) and water activities (0.231 and 0.432). The radical content in malt kernels was measured by electron spin resonance spectroscopy and the volatile profile of the resulting sweet worts was measured by head‐space analysis followed by GC‐MS analysis. The storage of malt resulted in oxidative reactions and a large change of the volatile profile of the resulting worts. Roasted malt was much more unstable than pilsner malt, as illustrated by a higher initial radical intensity, larger radical decay during storage and a larger change in the volatile profile of the wort with increased amounts of lipid oxidation products. For both roasted malt and pilsner malt, good correlations were found between radical decay and changes in the volatile profile of the wort, where high temperature and high water activity resulted in the largest changes. During the 12 months of storage, the sugar extract of the wort made from the malts remained constant and was not affected by the chemical changes. This study suggests that chemical changes occurring in malts during less than 12 months of storage may potentially affect the aroma of beer, and that water activity and storage temperature should both be kept low in order to maintain a high malt quality. Copyright © 2014 The Institute of Brewing & Distilling