Synthesis and Application of Stable Copper Oxide Nanoparticle Suspensions for Nanoparticulate Film Fabrication

Colloidal suspensions of copper oxide (CuO) nanoparticles were prepared by an alcothermal method, in which copper acetate was reacted with sodium hydroxide in the presence of acetic acid in ethanol at 78°C. The prepared suspension was stable for up to 1 month without stabilizers such as surfactants. Transmission electron microscopy analyses revealed that the suspension contained nanosized CuO particles of 5–10 nm size with a narrow size distribution. Nanoparticulate CuO films packed with grains smaller than 60 nm were fabricated on Si substrates by spin coating a suspension of CuO nanoparticles and subsequent heat treatment at 500°C.     

Nano-crystalline pulsed laser deposition hydroxyapatite thin films on Ti substrate for biomedical application

Hydroxyapatite (HA) thin coating has been coated on titanium substrates by pulsed laser deposition (PLD). Structural and morphological studies by transmission electron microscopy (TEM) and X-ray diffraction (XRD) were performed. The HA film is polycrystalline and irregular with a range size of particulates from 100 nm to 1 μm. Adhesion of the HA films to the Ti substrates was excellent as observed by cross-scanning electron microscopy (X-SEM) and transmission electron microscopy (XTEM). The residual stresses state determined on uncoated Ti substrates was compressive. After deposition of thin PLD HA on titanium substrates at 400°C the residual stress state was in a very low tensile state.     

Microstructure of Nanocrystalline Yttria-Doped Zirconia Thin Films Obtained by Sol–Gel Processing

Nano- and microcrystalline yttria-stabilized zirconia (YSZ) thin films with a dopant concentration of 8.3±0.3 mol% Y₂O₃ were prepared with a variation in grain size by two orders of magnitude. A sol–gel-based method with consecutive rapid thermal annealing was applied to fabricate YSZ films, resulting in about 400 nm YSZ on sapphire substrates. The average grain sizes were varied between 5 nm and 0.5 μm by heat treatment in the temperature range of 650°–1350°C for 24 h. High-resolution (HRTEM) and conventional transmission electron microscopy analyses confirmed specimens—irrespective of the thermal treatment—consisting of cubic ( c -)ZrO₂ grains with nanoscaled tetragonal precipitates coherently embedded in the cubic matrix. Energy-dispersive X-ray spectroscopy and HRTEM on a large number of specimens yielded a homogeneous yttria concentration within the grains and at the grain boundaries with the absence of impurities, i.e. silica at the grain boundaries.     

Chemical Solution-Deposited BaTiO3 Thin Films on Ni Foils: Microstructure and Interfaces

The microstructure and interface quality of chemical solution-deposited BaTiO₃ films on Ni foil were investigated by transmission electron microscopy. The microstructures were found to consist of equiaxed and uniform grains, with average grain sizes for rapid thermal-annealed films of 12 nm (700°C) and 18 nm (750°C), respectively. Films furnace annealed at 1000°C after a rapid thermal anneal at 700°C showed a grain size of 42 nm. It is believed that the final grain size is limited by the highly reducing atmosphere and also by the existence of well-developed crystallites resulting from the rapid thermal annealing step. Spatially resolved electron energy loss spectroscopy identified the existence of residual carbon and variations in the oxygen content in BaTiO₃ films. High-resolution transmission electron microscopy revealed an interfacial layer of Ni–Ba alloy (5–10 nm thick) between the BaTiO₃ and Ni foil.     

Titania/hydroxyapatite bi-layer coating on Ti metal by electrophoretic deposition: Characterization and corrosion studies

Titania–hydroxyapatite (HAp) bi-layer coating on Ti metal substrate with improved adhesion strength is fabricated by a simple two step processes: electrodeposition of Ti sol and electrophoretic deposition of HAp powder, followed by heat treatment at 800 °C. At optimized process parameters, the bi-layer developed consists of dense, thin and crystalline titania interlayer with porous, thick and crystalline HAp top layer. The heat treatment of bi-layer coating allows elemental intermixing at the interface of TiO₂ and HAp, as determined by energy dispersive X-ray spectroscopy (EDX) and Raman spectra analysis. Compared to monolithic HAp coating, the TiO₂/HAp bi-layer coating shows significant enhancement in the adhesion strength (48 MPa) as well as corrosion resistance without compromising its biocompatibility. The steep increase in adhesion strength is believed to be due to mechanical interlocking and diffusion bonding at the interface. Presence of dense titania interlayer in the bi-layer coating reduces the corrosion current in Ringer's solution to a negligible value (～100 nA).     

Synthesis and evaluation of TaC nanocrystalline coating with excellent wear resistance,corrosion resistance,and biocompatibility

To improve the mechanical properties, corrosion resistance, and biocompatibility of implanted titanium alloys, a TaC nanocrystalline coating was deposited on Ti–6Al–4V alloy using a double-cathode glow discharge method. The microstructure of the newly developed coating was characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). The coating exhibits a dense and uniform structure, composed of equiaxed TaC grains with an average grain size of 15.2 nm. The mechanical properties of the TaC-coated Ti–6Al–4V alloy were evaluated by a scratch tester, a nanoindentation tester, and a ball-on-disc tribometer. The average hardness of the TaC nanocrystalline coating is about 6 times higher than that of uncoated Ti–6Al–4V alloy and the specific wear rate of the coating is two orders of magnitude lower than that for Ti–6Al–4V at applied normal loads of 4.9 N under dry sliding condition. The electrochemical behavior of the TaC nanocrystalline coating after soaking in Ringer's solution for different periods was investigated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). Furthermore, in vitro cytocompatibility of the coating was assessed using MC3T3-E1 mouse osteoblastic cells. The results showed that the TaC coating exhibits better corrosion resistance and biocompatibility as compared to uncoated Ti–6Al–4V alloy.     

Monazite Coatings on Fibers: I, Effect of Temperature and Alumina Doping on Coated-Fiber Tensile Strength

Monazite was continuously coated onto Nextel 720 fibers, using an aqueous precursor and in-line heat treatment at 900°–1300°C. Some experiments were repeated with alumina-doped precursors. Coated fibers were heat-treated for 100 h at 1200°C. Coatings were characterized by optical microscopy, scanning electron microscopy, and analytical transmission electron microscopy. Coated-fiber tensile strengths were measured by single-filament tensile tests. The precursors were characterized by X-ray diffractometry, differential thermal analysis/thermogravimetric analysis, and mass spectrometry. Coated-fiber tensile strength was lower for fibers coated at higher deposition temperatures. Heat treatment for 100 h at 1200°C decreased tensile strength further. The coatings were slightly phosphate-rich and enhanced alumina grain growth at the fiber surface, but phosphorus was not detected along the alumina grain boundaries. Fibers with alumina-doped coatings had higher tensile strengths than those with undoped coatings after heat treatment for 100 h at 1200°C. Alumina added as α-alumina particles gave higher strengths than alumina added as colloidal boehmite. Alumina doping slowed monazite grain growth and formed rough fiber–coating interfaces after 100 h of heat treatment at 1200°C. Possible relationships among precursor characteristics, coating and fiber microstructure development, and strength-degradation mechanisms are discussed in this paper.     

Fabrication and Properties of Sol–Gel-Derived BiScO3–PbTiO3 Thin Films

BiScO₃–PbTiO₃ (BSPT) thin films near the morphotropic phase boundary were successfully fabricated on Pt(111)/Ti/SiO₂/Si substrates via an aqueous sol–gel method. The thin films exhibited good crystalline quality and dense, uniform microstructures with an average grain size of 50 nm. The dielectric, ferroelectric, and piezoelectric properties of the sol–gel-derived BSPT thin films were investigated. A remanent polarization of 74 μC/cm² and a coercive field of 177 kV/cm were obtained. The local effective piezoelectric coefficient d ^*₃₃ was 23 pC/N at 2 V, measured by a scanning probe microscopy system. The dielectric peak appeared at 435°C, which was 80°C higher than that of Pb(Ti, Zr)O₃ thin films.     

Electrochemical Synthesis and Sintering of Nanocrystalline Cerium(IV) Oxide Powders

Nanocrystalline CeO₂ powders were prepared electrochemically by the cathodic electrogeneration of base, and their sintering behavior was investigated. X-ray diffraction and transmission electron microscopy revealed that the as-prepared powders were crystalline cerium(IV) oxide with the cubic fluorite structure. The lattice parameter of the electrogenerated material was 0.5419 nm. The powders consisted of nonaggregated, faceted particles. The average crystallite size was a function of the solution temperature. It increased from 10 nm at 29°C to 14 nm at 80°C. Consolidated powders were sintered in air at both a constant heating rate of 10°C/min and under isothermal conditions. The temperature at which sintering started (750°C) for nanocrystalline CeO₂ powders was only about 100°C lower than that of coarser-grained powders (850°C). However, the sintering rate was enhanced. The temperature at which shrinkage stopped was 200°-300°C lower with the nanoscale powder than with micrometer-sized powders. A sintered specimen with 99.8% of theoretical density and a grain size of about 350 nm was obtained by sintering at 1300°C for 2 h.     

Effect of pH on the Carbonate Incorporation into the Hydroxyapatite Prepared by an Oxidative Decomposition of Calcium–EDTA Chelate

In this study, the carbonate incorporation into the hydroxyapatite (HAp) lattice under various pH conditions was investigated. Crystalline-sodium and carbonate-containing calcium HAp (NaCO₃HAp) powders were prepared using an oxidative decomposition of calcium–EDTA chelates in a sodium phosphate solution with hydrogen peroxide. The powders obtained were characterized by X-ray diffraction, infrared spectroscopy, thermal gravimetric analysis, scanning electron microscopy, energy-dispersive X-ray spectroscopy, and elemental analysis. Depending on pH, spherical particles approximately 3.5 μm in diameter or hexagonal prismatic particles measuring 3–9 μm in length were obtained. Various characterization techniques showed that the precipitates were a single-phase NaCO₃HAp. The carbonate content and the lattice parameters of the HAp were a function of solution pH. Maximum carbonate incorporated into the HAp lattice was at pH=10, corresponding to lattice parameters of a =0.93880 nm and c =0.69070 nm. Furthermore, spectroscopic analyses indicate that the as-prepared samples are B-type carbonated HAp, in which carbonate ions occupy the phosphate sites. After heat treatment at 965°C, most of the carbonate is removed from the HAp lattice.     

Preparation of Nano Carbonate-Substituted Hydroxyapatite from an Amorphous Precursor

Carbonated amorphous calcium phosphate (CACP) precursors were precipitated by the wet chemical method at 5°C in the presence of poly(ethylene glycol) and carbonates. The nano carbonate-substituted hydroxyapatite (HAp) was obtained after heat treat CACP precursors at a low temperature (800°C) for 3 h. The calcium phosphates were investigated by X-ray diffraction, Fourier transform infrared spectroscopy, inductively coupled plasma, thermal gravimetric and differential thermal analysis, transmission electron microscopy, and scanning electron microscopy. The results show that calcium phosphate particles with a Ca/P molar ratio of 1.73 are AB-type carbonate-substituted HAp with about 50 nm in diameter.     

Dense Alumina–Zirconia Coatings Using the Solution Precursor Plasma Spray Process

For the first time, dense coatings have been made by the solution precursor plasma spray (SPPS) process. The conditions are described for the deposition of dense Al₂O₃–40 wt% 7YSZ (yttria-stabilized zirconia) coatings; the coatings are characterized and their thermal stability is evaluated. X-ray diffraction analysis shows that the as-sprayed coating is composed of α-Al₂O₃ and tetragonal ZrO₂ phases with grain sizes of 72 and 56 nm, respectively. The as-sprayed coating has a 95.6% density and consists of ultrafine splats (1–5 μm) and unmelted spherical particles (<0.5 μm). The lamellar structure, typical of conventional plasma-sprayed coatings, is absent at the same scale in the SPPS coating. The formation of a dense Al₂O₃–40 wt% 7YSZ coating is favored by the lower melting point of the eutectic composition, and resultant superheating of the molten particles. Phase and microstructural thermal stabilities were investigated by heat treatment of the as-sprayed coating at temperatures of 1000°–1500°C. No phase transformation occurs, and the grain size is still in the nanometer range after the 1500°C exposure for 2 h. The coating hardness increases from 11.8 GPa in the as-coated condition to 15.8 GPa following 1500°C exposure due to a decrease in coating porosity.     

Composition and Crystallization of Hydroxyapatite Coating Layer Formed by Electron Beam Deposition

To improve the biocompatibility of Ti-based metal implants, a hydroxyapatite (HA) coating layer was formed on the surface by electron-beam deposition. The dissolution rate of the coating layer was strongly dependent on the layer's calcium/phosphorus (Ca/P) ratio. Layers with a Ca/P ratio close to that of crystalline HA (Ca/P = 1.67) showed good stability in a physiologic saline solution. When the layer was crystallized by heat treatment in air at temperatures between 400° and 500°C, the stability was enhanced further while maintaining good interfacial bonding strength with the substrate. Preliminary in vivo tests on rabbits indicated that heat treatment and the resultant enhancement in stability are beneficial for bone attachment to the implants.     

Sintering and Properties of Monazite-Type CePO4

Monazite-type CePO₄ powder (average grain size 0.3 μm) was dry-pressed to disks or bars. The green compacts began to sinter above 950°C. Relative density ≧ 99% and apparent porosity <1% were achieved when the specimens were sintered at 1500°C for 1 h in air. The linear thermal expansion coefficient and thermal conductivity of the CePO₄ ceramics were 9 × 10⁻⁶/°C to 11 × 10⁻⁶/°C (200° to 1300°C) and 1.81 W/(m · K) (500°C), respectively. Bending strength of the ceramics (average grain size 4 μm) was 174 ± 28 MPa (room temperature). The CePO₄ ceramics were cracked or decomposed by acidic or alkaline aqueous solutions at high temperatures.     

Effect of Heat Treatment on Grain Size, Phase Assemblage, and Mechanical Properties of 3 mol% Y-TZP

The effect of heat treatment on the grain size, phase assemblage, and mechanical properties of a 3 mol% Y-TZP ceramic was investigated. Specimens were initially sintered for 2 h at 1450°C to near theoretical density; some specimens were then heat-treated at 1550°, 1650°, 1750°, or 1850°C to coarsen the microstructure. The average grain size increased with heat treatment from <0.5 to ∼10 μ-m. Phase analyses revealed predominantly tetragonal and cubic phases below 1750°C, with a significant decrease in tetragonal content and increase in monoclinic content for temperatures >1750°C. The maximum fraction of tetragonal phase that transformed during fracture corresponded with the largest tetragonal grain size of ∼5–6 μm. Strength was on the order of 1 GPa, and was surprisingly insensitive to heat-treatment temperature and grain size, contrary to previous studies. The fracture toughness increased from 4 to 10 MPa.m^1/2 with increasing grain size, owing to an increasing transformation zone size. Grain sizes larger than 5–6 μm spontaneously transformed to monoclinic phase during cooling. Such critical grain sizes are much larger than those found in past investigations, and may be due to the greater fraction of cubic phase present which decreases the strain energy arising from crystallographic thermal expansion anisotropy of the tetragonal phase.     

Microstructural and biological properties of nanocrystalline diamond coatings

In this study, the microstructural, mechanical, adhesion, and hemocompatibility properties of nanocrystalline diamond coatings were examined. Microwave plasma chemical vapor deposition (MPCVD) was used to deposit nanocrystalline diamond coatings on silicon (100) substrates. The coating surface consisted of faceted nodules, which exhibited a relatively wide size distribution and an average size of 60 nm. High-resolution transmission electron microscopy demonstrated that these crystals were made up of 2–4 nm rectangular crystallites. Raman spectroscopy and electron diffraction revealed that the coating contained both crystalline and amorphous phases. The microscratch adhesion study demonstrated good adhesion between the coating and the underlying substrate. Scanning electron microscopy and energy dispersive X-ray analysis revealed no crystal, fibrin, protein, or platelet aggregation on the surface of the platelet rich plasma-exposed nanocrystalline diamond coating. This study suggests that nanocrystalline diamond is a promising coating for use in cardiovascular medical devices.     

The Optical Properties and Band Gap Energy of Nanocrystalline La0.4Sr0.6TiO3 Thin Films

The effects of microstructure on the optical properties of La_0.4Sr_0.6TiO₃ thin films were investigated. Dense films with the thickness of ∼200 nm and grain size 14–30 nm were produced on monocrystalline sapphire substrates by using a polymeric precursor spin coating technique at annealing temperatures under 800°C. X-ray data showed the formation of a single-phase cubic perovskite-type structure similar to undoped SrTiO₃ for annealing temperatures >500°C. The results of optical measurements showed that the optical spectra varied with the change of the grain size. From these data, the absorption coefficients were calculated and the band gap energy determined. In agreement with the quantum confinement model, it was shown that the band gap energy increased as the grain size decreased.     

Grain Size Effect on Creep Deformation of Alumina-Silicon Carbide Composites

A study of the flexural creep response of aluminas reinforced with 10 vol% SiC whiskers was conducted at 1200° and 1300°C at stresses from 50 to 230 MPa in air to evaluate the effect of matrix grain size. The average matrix grain size was varied from 1.2 to 8.0 μm by controlling the hot-pressing conditions. At 1200°C, the creep resistance of alumina composites increases with an increase in matrix grain size, and the creep rate (at constant applied stress) exhibits a grain size exponent of approximately 1. The stress exponent of the creep rate at 1200°C is approximately 2, consistent with a grain boundary sliding mechanism. On the other hand, the creep deformation rate of 1300°C was not sensitive to the alumina grain size. This was seen to be a result of enhanced nucleation and coalescence of creep cavities and the development of macroscopic cracks as the grain size increases. Observations also indicated that the prevalent site for nucleation and growth of creep cavities in coarsegrained materials is at two-grain junctions (grain faces), whereas in fine-grained materials cavities nucleate primarily at triple-grain junctions (grain edges). Electron microscopy studies revealed that the content of any amorphous phase present at whisker-alumina interfaces is independent of alumina grain size (and hot-pressing conditions). In addition, the alumina grain boundaries are quite devoid of amorphous phase(s). This variation in amorphous phase content does not appear to be a factor in the present creep results.     

Synthesis of Nanoparticulate Silica Composite Membranes by the Pressurized Sol–Gel Technique

A crack-free silica composite membrane has been synthesized from a nanoparticulate silica sol (particle diameter <10 nm) by a pressurized sol–gel coating technique developed in this study. The microporous silica layers with an estimated pore radius of 0.78 nm were deposited inside the pores (average pore size of 0.1 μm) of slip cast a-alumina support tubes. The microstructure of the coated layer was controlled by adjusting sol properties and pressurizing conditions. The room-temperature intrinsic permeability of N₂ through the silica membrane layer after heat treatment at 200°C is about 4.9 × 10⁻¹² mol·m/m²·s· Pa, and the mechanism of gas transport is Knudsen flow. The thermal stability of the silica composite membrane is excellent up to 500°C.     

Processing and Characterization of Porous TiO2 Coatings

Titania coatings were prepared by spin coating anhydrous titanium ethoxide solutions onto Si substrates. During deposition, Ti ethoxide in the solution layer reacted with atmospheric moisture to form precipitated particles. The resulting microstructures were composed of a network of particles and particle clusters. The induction time for precipitation, the particle diameter, and the size and packing of particle clusters were influenced by the Ti concentration in the sol and the spinning rate used for deposition. Individual particle sizes ranged from ∼150 to 250 nm. Smaller particles and more compact particle clusters were characteristic of coatings prepared from solutions with lower Ti concentrations and those prepared using faster spinning rates. Asdeposited coatings were amorphous and crystallized into the anatase phase at ∼400°C. Transformation to the rutile phase began at ∼850°C, and the transformation rate was influenced by the microstructure.