Morphology effects of Co3O4 on the catalytic activity of Au/Co3O4 catalysts for complete oxidation of trace ethylene

Au/Co₃O₄ catalysts with different morphologies (nanorods, nanopolyhedra and nanocubes) were successfully synthesized and evaluated for ethylene complete oxidation. We found that support morphology has a significant effect on catalytic activity, which is related to the exposed planes of different morphological Co₃O₄. HRTEM revealed the Co₃O₄-nanorods predominantly exposes {110} planes, while the dominant exposed planes of Co₃O₄-nanopolyhedra and -nanocubes are {011} and {001} planes, respectively. Compared with {011} and {001} planes, {110} planes exhibit the maximum amount of oxygen vacancies, which play a major role in ethylene oxidation. Therefore, Au/Co₃O₄-nanorods exhibits extraordinary catalytic activity, yielding 93.7% ethylene conversion at 0 °C.     

Activity, Selectivity, and Long-Term Stability of Different Metal Oxide Supported Gold Catalysts for the Preferential CO Oxidation in H2-Rich Gas

A comparative study of the catalytic performance and long-term stability of various metal oxide supported gold catalysts during preferential CO oxidation at 80°C in a H₂-containing atmosphere (PROX) reveals significant support effects. Compared to Au/-Al₂O₃, where the support is believed to behave neutrally in the reaction process, catalysts supported on reducible transition metal oxides, such as Fe₂O₃, CeO₂, or TiO₂, exhibit a CO oxidation activity of up to one magnitude higher at comparable gold particle sizes. The selectivity is also found to strongly depend on the employed metal oxide, amounting, e.g., up to 75% for Au/Co₃O₄ and down to 35% over Au/SnO₂. The deactivation, which is observed for all samples with increasing time on stream, except for Au/-Al₂O₃, is related to the build-up of surface carbonate species. The long-term stability of the investigated catalysts in simulated methanol reformate depends crucially on the ability to form such by-products, with magnesia and Co₃O₄ supported catalysts being most negatively affected. Overall, Au/CeO₂ and, in particular, Au/-Fe₂O₃ represent the best compromise under the applied reaction conditions, especially due to the superior activity and the easily reversible deactivation of the latter catalyst.     

Conversions of Methane to Synthesis Gas over Co/γ-Al2O3 by CO2 and/or O2

The goal of the paper was to investigate the effect of the catalyst precursor on the catalytic activity. For this reason, the structure, the reducibility and the reaction behavior of -Al₂O₃-supported Co (24 wt%) catalysts as a function of calcination temperature (T _c) were investigated using X-ray diffraction, temperature-programmed reduction, CO chemisorption, pulse reaction with pure CH₄, and the catalytic reactions of methane conversion to synthesis gas. Depending on T _c, one, two, or three of the following Co-containing compounds, Co₃O₄, Co₂AlO₄, and CoAl₂O₄, were identified. Their reducibility decreased in the sequence: Co₃O₄>Co₂AlO₄>CoAl₂O₄. Co₃O₄ was generated as a major phase at a T _c of 500°C and Co₂AlO₄ and CoAl₂O₄ at a T _c of 1000°C. The reduced Co/-Al₂O₃ catalysts, obtained via the reduction of the 500 and 1000°C calcined catalysts, provided high and stable activities for the partial oxidation of methane and the combined partial oxidation and CO₂ reforming of methane. They deactivated, however, rapidly in the CO₂ reforming of methane. Possible explanations for the stability are provided.     

Origin of the High Activity and Stability of Co3O4 in Low-temperature CO Oxidation

In this paper, the Co₃O₄ catalysts prepared by the liquid phase precipitation method were investigated with respect to their activity and stability in CO oxidation reaction. The Co₃O₄ catalysts were comparatively investigated by thermal gravimetry analysis (TG-DTG), X-ray powder diffraction (XRD), N₂ adsorption, CO titration and O₂-temperature program desorption (O₂-TPD). The results of XRD show that all the catalysts exist as a pure Co₃O₄ phase with the spinel structure. The high catalytic activity observed at ambient temperature is followed by a gradual decrease. The CO titration experiments show that the Co₃O₄ catalysts possess active oxygen species. The total amount of active oxygen species and the specific surface area decrease with increasing calcination temperature. The O₂-TPD results indicate that O ₂ ^? and O^? are the possible active oxygen species.     

Size effects in catalysis by supported metal nanoparticles

This paper is concerned with the study of size effects in reactions of low-temperature CO oxidation on the catalysts Au/γ-Al₂O₃ and Au/δ-Al₂O₃ and complete oxidation of methane on the catalysts Pt/γ-Al₂O₃. For the synthesis of gold catalysts, four techniques have been applied: ionic adsorption, deposition-precipitation, chemical liquid-phase grafting, and decomposition of volatile gold complexes. Platinum catalysts have been prepared by aluminum oxide impregnation with aqueous solutions of H₂[Pt(OH)₆] that, depending on preparation conditions, contained mono- or oligonuclear hydroxocomplexes of platinum. Series of catalyst samples with a narrow size distribution of particles and a mean size variation from 0.5–1 to 20–25 nm have been prepared. The study of the catalytic properties of the prepared catalysts has shown that a decrease in mean size of supported metal particles leads to a sharp increase in specific catalytic activity in both systems. The activity maximum has been achieved for active component particles of 2–3 nm. A conclusion has been made that the application of nanosize catalysts is promising for the cleaning of air in closed rooms and vehicle exhaust gases from CO, for the utilization of methane, and for the obtaining of energy by the combustion of natural gas.     

Treatment of Volatile Organic Compounds with a Pt/Co3O4‐CeO2 Catalyst

For emission control of volatile organic compounds (VOC), e.g., in the painting and printing industries, conventional Pt/Al₂O₃ and Co₃O₄‐CeO₂ catalysts are used. On the Pt/Al₂O₃ catalyst, aromatic hydrocarbons containing a benzene ring such as toluene can be oxidized at a lower complete oxidation temperature than on Co₃O₄‐CeO₂, under typical treatment conditions. However, ethyl acetate and isopropyl alcohol can be oxidized at a lower complete oxidation temperature on Co₃O₄‐CeO₂ than on Pt/Al₂O₃. In this study, platinum was directly supported on Co₃O₄‐CeO₂. Using chloroplatinic acid, the platinum cohered and the catalytic activity did not improve. But when the platinum was supported using platinum colloid coated with dispersant, high‐dispersion support of the platinum on the Co₃O₄‐CeO₂ surface was achieved, and toluene, ethyl acetate, and isopropyl alcohol could be oxidized at less than 250 °C.     

Hydroformylation of olefins by Au/Co3O4 catalysts

The hydroformylation of olefins over supported gold catalysts in an autoclave reactor under mild conditions (100–140 °C, 3–5 MPa) has been studied. Over Au/AC (activated carbon), Au/PVP (polyvinylpyrrolidone), Au/Al₂O₃, Au/TiO₂, Au/Fe₂O₃, Au/ZnO, Au/CeO₂ and Co₃O₄, 1-olefin mainly remained unchanged and the major products were isomerized olefins or hydrogenated paraffin. In contrast, Au nanoparticles deposited on Co₃O₄ led to remarkably high catalytic activities in hydroformylation reaction with selectivities above 85% to desired aldehydes. The hydroformylation of olefins proceeds preferentially at temperatures below 140 °C, above which the reactions of olefins gradually shifted to isomerization and then to hydrogenation. It appeared that the activity and selectivity of hydroformylation reaction strongly depend on the molecular structure of olefins, which could be ascribed to steric constraints as internal olefins are relatively inappropriate to form alkyl group and subsequent acyl group by insertion of CO. The Au/Co₃O₄ catalyst can be recycled by simple decantation with slight decrease in catalytic activity along with an increase in recycle times, which is a great advantage over homogeneous catalysts. The role of gold nanoparticles can be assumed to dissociate hydrogen molecule into atomic species which reduce Co₃O₄ to Co metal under mild reaction conditions.     

The Stability Study of Au/La-Co–O Catalysts for CO Oxidation

Perovskite oxide LaCoO₃ and the mixture oxides of La₂O₃ + Co₃O₄ were prepared by sol–gel method. Then Au/La–Co–O catalysts were prepared by deposition- precipitation (DP) method and characterized by means of XRD, BET, XPS, TEM and IR. The catalytic performance for CO low-temperature oxidation and stability over these catalysts were compared. The results of experiment showed gold catalysts supported on perovskite oxides have higher catalytic activity and stability than that of supported on the simple oxides.     

Au/ZnO and Au/Fe2O3 catalysts for CO oxidation at ambient temperature: comments on the effect of synthesis conditions on the preparation of high activity catalysts prepared by coprecipitation

The preparation of Au/ZnO and Au/Fe₂O₃ catalysts using two coprecipitation methods is investigated to determine the important factors that control the synthesis of high activity catalysts for the oxidation of carbon monoxide at ambient temperature. In particular, the factors involved in the preparation of catalysts that are active without the need for a calcination step are evaluated. The two preparation methods differ in the manner in which the pH is controlled during the precipitation, either constant pH throughout or variable pH in which the pH is raised from an initial low value to a defined end point. Non-calcined Au/ZnO catalysts prepared using both methods are very sensitive to pH and ageing time, and catalysts prepared at a maximum pH = 5 with a short ageing time (ca. 0–3 h) exhibit high activity. Catalysts prepared at higher pH give lower activity. However, all catalysts require a short operation period during which the oxidation activity increases. In contrast, the calcined catalysts are not particularly sensitive to the preparation conditions. Non-calcined Au/Fe₂O₃ catalysts exhibit high activity when prepared at pH ≥ 5. Calcined Au/Fe₂O₃ prepared using the controlled pH method retain high activity, whereas calcined catalysts prepared using the variable pH method are inactive. The study shows the immense sensitivity of the catalyst performance to the preparation methods. It is therefore not surprising that marked differences in the performance of supported Au catalysts for CO oxidation that are apparent in the extensive literature on this subject, particularly the effect of calcination, can be expected if the preparation parameters are not carefully controlled and reported.     

Nano-gold supported on Fe2O3: A highly active catalyst for low temperature oxidative destruction of methane green house gas from exhaust/waste gases

A number of nano-gold catalysts were prepared by depositing gold on different metal oxides (viz. Fe₂O₃, Al₂O₃, Co₃O₄, MnO₂, CeO₂, MgO, Ga₂O₃ and TiO₂), using the homogeneous deposition precipitation (HDP) technique. The catalysts were evaluated for their performance in the combustion of methane (1 mol% in air) at different temperatures (300–600 °C) for a GHSV of 51,000 h⁻¹. The supported nano-gold catalysts have been characterized for their gold loading (by ICP) and gold particle size (by TEM/HRTEM or XRD peak broadening). Among these nano-gold catalysts, the Au/Fe₂O₃ (Au loading = 6.1% and Au particle size = 8.5 nm) showed excellent performance. For this catalyst, temperature required for half the methane combustion was 387 °C, which is lower than that required for Pd(1%)/Al₂O₃ (400 °C) and Pt(1%)/Al₂O₃ (500 °C) under identical conditions. A detailed investigation on the influence of space velocity (GHSV = 10,000–100,000 cm³ g⁻¹ h⁻¹) at different temperatures (200–600 °C) on the oxidative destruction of methane over the Au/Fe₂O₃ catalyst has also been carried out. The Au/Fe₂O₃ catalyst prepared by the HDP method showed much higher methane combustion activity than that prepared by the conventional deposition precipitation (DP) method. The XPS analysis showed the presence of Au in the different oxidation states (Au⁰, Au¹⁺ and Au³⁺) in the catalyst.     

Methane partial oxidation to synthesis gas over bimetallic cobalt/tungsten carbide catalysts and integration with a Mn substituted hexaaluminate combustion catalyst

Co_0.2W_0.8C_x and supported Co_0.2W_0.8C_x catalysts are shown to be active for the partial oxidation of methane to synthesis gas. The catalyst stability is improved by operating at elevated pressure, or in the presence of excess methane. At atmospheric pressure the Co_0.2W_0.8C_x catalysts deactivate by oxidation, as seen by X-ray diffraction. Manganese substituted hexaaluminate catalysts with different Mn contents have been tested as catalysts for the total combustion of methane. In particular BaMn₂Al₁₀O₁₉ is active and stable for the combustion reaction. The temperature rise observed in the reactor was up to 300 K, depending on the reaction conditions, and complete conversion of oxygen in the feed was achieved. A process for stabilising the carbide catalysts is demonstrated, combining the manganese substituted hexaaluminate total oxidation catalyst, in series before the carbide reforming catalyst: this process leads to stable operation, with no carbon formation in the reactor and no carbide catalyst oxidation observed.     

Reducibility of supported gold (III) precursors: influence of the metal oxide support and consequences for CO oxidation activity

The origin of CO oxidation performance variations between three different supported Au catalysts (Au/CeO₂, Au/Al₂O₃, Au/TiO₂) was examined by in situ XAFS and DRIFTS measurements. All samples were prepared identically, by deposition-precipitation of an aqueous Au(III) complex with urea, and contained the same gold loading (~1 wt %). The as-prepared supported Au(III) precursors exhibited different reduction behaviour during exposure to the CO/O₂/He reaction mixture at 298 K. The reducibility of the Au(III) precursor was found to decrease as a function of the support material in the order: titania > ceria > alumina. The as-prepared samples were inactive catalysts, but Au/TiO₂ and Au/CeO₂ developed catalytic activity as the reduction of Au(III) to metallic Au proceeded. Au/Al₂O₃ remained inactive. The developed catalytic CO oxidation activity at 298 K varied as a function of the support as follows: titania > ceria > alumina ~ 0. The EXAFS of samples pretreated in air at 773 K and in H₂ at 573 K reveals the presence of only metallic particles for Au/TiO₂ and Au/Al₂O₃. Au(III) supported on CeO₂ remains unreduced after calcination, but reduces during the treatment with H₂. CO oxidation experiments performed at 298 K with the activated samples show that the presence of metallic gold is necessary to obtain active catalysts (Au/CeO₂ is not active after calcination) and that the reducible supports facilitate the genesis of active catalysts, while metallic gold particles on alumina are not active.     

The catalytic removal of CO and NO over Co-Pt(Pd, Rh)/γ-Al2O3 catalysts and their structural characterizations

A series of Co-Pt(Pd, Rh)/γ- Al₂O₃ catalysts were prepared by successive wetness impregnation. The catalytic activities for CO oxidation, NO decomposition and NO selective catalytic reduction (SCR) by C₂H₄ over the samples calcined at 500°C and reduced at 450°C were determined. The activities of the samples calcined at 750°C and reduced at 450°C for NO selective catalytic reduction (SCR) by C₂H₄ were also determined. All the samples were characterized by XRD, XPS, XANES, EXAFS, TPR, TPO and TPD techniques. The results of activity measurements show that the presence of noble metals greatly enhances the activity of Co/γ-Al₂O₃ for CO or C₂H₄ oxidation. For NO decomposition, the H₂-reduced Co-Pt(Pd, Rh)/γ- Al₂O₃ catalysts exhibit very high activities during the initial period of catalytic reaction, but with the increase of reaction time, the activities decrease obviously because of the oxidation of surface cobalt phase. For NO selective reduction by C₂H₄, the reduced samples are oxidized more quickly by the excess oxygen in reaction gas. The oxidized samples possess very low activities for NO selective reduction. The results of XRD, XPS and EXAFS indicate that all the cobalt in Co-Pt(Pd, Rh)/γ-Al₂O₃ has been reduced to zero valence during reduction by H₂ at 450°C, but in Co/γ-Al₂O₃ only a part of the cobalt has been reduced to zero valence, the rest exists as CoAl₂O₄-like spinel which is difficult to reduce. For the samples calcined at 750°C, the cobalt exists as CoAl₂O₄ which cannot be reduced by H₂ at 450°C and possesses better activities for NO selective reduction. The results of XANES spectra show that the cobalt in Co/γ- Al₂O₃ has lower coordination symmetry than that in Co-Pt(Pd, Rh)/γ-Al₂O₃. This difference mainly results from the distorting tetrahedrally- coordinated Co²⁺ ions which have lower coordination symmetry than Co⁰ in the catalysts. The coordination number for the Co-Co shell from EXAFS has shown that the cobalt phase is highly dispersed on Co-Pt(Pd, Rh)/γ- Al₂O₃ catalysts. The TPR results indicate that the addition of noble metals to Co/γ- Al₂O₃ makes the TPR peaks shift to lower temperatures, which implies the spillover of hydrogen species from noble metals to cobalt oxides. The oxygen spillover from noble metals to cobalt is also inferred from the shift of TPO peaks to lower temperatures and the increased amount of desorbed oxygen from TPD. For CO oxidation, the Co⁰ is the main active phase. For NO decomposition and selective reduction, Co⁰ is also catalytically active, but it can be oxidized into Co₃O₄ by oxygen at high reaction temperature. This revised version was published online in July 2006 with corrections to the Cover Date.     

Isotopic Studies of Sn-Cr Binary Oxide Catalysts for Methane Total Oxidation

A series of Sn-Cr binary oxide catalysts were prepared by a co-current co-precipitation method and tested for methane total oxidation. The binary oxide catalysts have much higher surface areas and catalytic activities for methane oxidation than pure SnO₂. CrO _x /SnO₂ with a Cr/Sn atomic ratio of 3:7 displays the highest activity. Selected samples were subjected to temperature-programmed ¹⁸O isotope-exchange measurements. Both complete and partial heteromolecular ¹⁸O isotope exchange, as well as oxygen release, was observed for all catalysts. Reaction between CH₄ and ¹⁸O₂ under static conditions was performed to investigate the reaction mechanism and it was found that the total oxidation of methane over Sn-Cr binary oxide catalysts occurs via a redox cycle with the chromium ion in a high oxidation state as the active center. Oxygen mobility of the catalyst plays an important role in the total oxidation of methane, but too high a mobility leads to very high oxygen release and a reduction of the surface reoxidability. This causes a decrease in the catalytic oxidation activity.     

Influence of Catalyst Pretreatments on Propane Oxidation Over Ru/γ-Al2O3

The influence of different treatments (in H₂ or in O₂ at 250 or 600 °C) of alumina supported Ru catalysts on the total oxidation of propane was investigated. Ruthenium catalysts were prepared using RuCl₃ as metal precursor and characterized by H₂ chemisorption, O₂ uptake, BET, XRD and TEM. The presence of chloride on the catalyst surface was found to exert an inhibiting effect on the activity of Ru. The reduced Ru/γ-Al₂O₃ catalysts after partial removing chlorine ions were more active than the same samples oxidized at 250 °C. The higher activity of the reduced Ru/γ-Al₂O₃ catalysts was attributed to the presence of a large amount of active sites on small Ru _x O _y clusters without well defined stoichiometry or on a poorly ordered layer of a ruthenium oxide on the larger Ru particles. The formation of highly dispersed, but in some extent crystallized RuO₂ phase in catalysts oxidized at 250 °C, leads to slightly lower activity of the Ru phase. Strong decline of the activity was found for catalysts oxidized at 600 °C. At this temperature, the Ru particles were completely oxidized to well-crystallized RuO₂ oxide, and the mean crystallite size of the Ru oxide phase was much higher (9–25 nm) than that of after oxidation at 250 °C (~4 nm). The effect of the regeneration treatment in H₂ on the activity of the Ru/γ-Al₂O₃ catalysts was also studied. The active ruthenium species for propane oxidation were discussed based on the catalytic and characterization data both before and after activity tests.     

Characterization of Fischer–Tropsch Cobalt-Based Catalytic Systems (Co/SiO<Subscript>2</Subscript> and Co/Al<Subscript>2</Subscript>O<Subscript>3</Subscript>) by X-ray Diffraction and Magnetic Measurements

Results of the characterization of six Co-based Fischer–Tropsch (FT) catalysts, with 15% Co loading and supported on SiO₂ and Al₂O₃, are presented. Room temperature X-ray diffraction (XRD), temperature and magnetic field (H) variation of the magnetization (M), and low-temperature (5 K) electron magnetic resonance (EMR) are used for determining the electronic states (Co⁰, CoO, Co₃O₄, Co²⁺) of cobalt. Performance of these catalysts for FT synthesis is tested at reaction temperature of 240 °C and pressure of 20 bars. Under these conditions, 15% Co/SiO₂ catalysts yield higher CO and syngas conversions with higher methane selectivity than 15% Co/Al₂O₃ catalysts. Conversely the Al₂O₃ supported catalysts gave much higher selectivity towards olefins than Co/SiO₂. These results yield the correlation that the presence of Co₃O₄ yield higher methane selectivity whereas the presence of Co²⁺ species yields lower methane selectivity but higher olefin selectivity. The activities and selectivities are found to be stable for 55 h on-stream.     

COMPARATIVE STUDY OF Ag2O/CO3O4 CATALYSTS PREPARED BY THE SOL-GEL AND CO-PRECIPITATION TECHNIQUES: CHARACTERIZATION AND CO ACTIVITY STUDIES

In this study effects of the preparation method on the characteristic properties and CO oxidation activities of Ag₂O/Co₃O₄ catalysts were investigated. Catalysts were prepared by two different methods: sol gel and co-precipitation. N₂ physisorption measurements, X-ray diffraction, and scanning electron microscopy measurements were used to characterize the catalysts. CO oxidation activity tests were carried out under 1% CO, 21% O₂, and the remainder He feed condition between 20° and 200°C. According to the N₂ physisorption measurements, catalysts prepared by the co-precipitation method have a higher surface area than the catalysts prepared by the sol-gel method. Co₃O₄ and AgCoO₂ phases were obtained from catalysts prepared by both techniques. In addition to these phases, metallic silver peaks were obtained by increasing calcination temperature. SEM micrographs of the catalysts showed that catalysts have uniform particles. Increasing the calcination temperature caused the formation of different-sized agglomerates and an increase in the gaps between agglomerates. The best activity was obtained from the Ag₂ O/Co₃ O₄ catalyst calcined at 200°C and prepared by the co-precipitation method. This catalyst gave 50% CO conversion at 106°C. The other two catalysts gave 100% CO conversion at a higher temperature of 200°C.     

Catalytic removal of methane over thermal-proof nanostructured catalysts for CNG engines

Five spinel-type catalysts AB₂O₄ (Co_0.8Cr₂O₄, CoCr₂O₄, MnCr₂O₄, MgFe₂O₄ and CoFe₂O₄) were prepared and characterized by XRD, BET and FESEM techniques. The activity of these catalysts towards the combustion of methane was evaluated in a Temperature Programmed Combustion (TPC) apparatus. The half conversion temperature of methane over the Co_0.8Cr₂O₄ catalyst was 369 °C with a W/F = 0.12 g s/cm³. On the basis of Temperature Programmed Desorption (TPD) of oxygen as well as of catalytic combustion runs, the prevalent activity of the Co_0.8Cr₂O₄ catalyst could be explained by its higher capability to deliver suprafacial chemisorbed oxygen species. This catalyst, promoted by the presence of 1 wt% of Pd, deposited by wet impregnation, was lined on cordierite monoliths and then tested in a lab-scale test rig. The combination of Pd and Co_0.8Cr₂O₄ catalysts enables half methane conversion at 340 °C (GHSV = 10,000 h⁻¹), a performance similar to that of conventional 4 wt% Pd-γ Al₂O₃ catalysts but guaranteed with just a four-fold lower amount of noble metal. Both the catalysts in powder and the monolith hosting the Co_0.8Cr₂O₄ + 1 wt% Pd catalyst, submitted to a thermal ageing treatment in air at 700 °C for 12 h, displayed a negligible deactivation.     

Methane oxidation using Au/MgO catalysts

A series of Au/MgO(0.04-15 wt%) catalysts have been investigated for the oxidation of methane. Detailed electron microscopy and Mössbauer spectroscopy studies show that two distinct Au morphologies can be observed: (a) two-dimensional Au rafts and (b) discrete three-dimensional Au particles (5-10 nm in diameter). The two-dimensional rafts are observed as the main form of Au at low loadings and, interestingly, these are observed to poison the methane coupling activity of MgO. As the Au loading is increased the proportion of Au present as discrete particles increases and these are considered to be active for methane oxidation to CO and CO₂.     

Steady State Isotopic Transient Kinetic Analysis of Flameless Methane Combustion over Pd/Al2O3 and Pt/Al2O3 Catalysts

The SSITKA measurements were performed in the steady state of complete methane oxidation on the Pd/Al₂O₃ and Pt/Al₂O₃ catalysts. It was found that the number of intermediates and their average life-time on the catalyst surface changes with the increase of reaction temperature. On the Pd/Al₂O₃ catalyst there is larger number of active centres than on Pt/Al₂O₃ catalyst which permits the course of methane oxidation at lower temperatures.