A study on the electrochemical characteristics of LiFePO4 cathode for lithium polymer batteries by hydrothermal method

Phospho-olivine LiFePO₄ cathode materials were prepared by hydrothermal reaction at 150 °C. Carbon black was added to enhance the electrical conductivity of LiFePO₄. LiFePO₄-C powders (0, 3, 5 and 10 wt.%) were characterized by X-ray diffraction (XRD) and transmission electron microscope (TEM). LiFePO₄-C/solid polymer electrolyte (SPE)/Li cells were characterized electrochemically by charge/discharge experiments at a constant current density of 0.1 mA cm⁻² in a range between 2.5 and 4.3 V vs. Li/Li⁺, cyclic voltammetry (CV) and ac impedance spectroscopy. The results showed that initial discharge capacity of LiFePO₄ was 104 mAh g⁻¹. The discharge capacity of LiFePO₄-C/SPE/Li cell with 5 wt.% carbon black was 128 mAh g⁻¹ at the first cycle and 127 mAh g⁻¹ after 30 cycles, respectively. It was demonstrated that cycling performance of LiFePO₄-C/SPE/Li cells was better than that of LiFePO₄/SPE/Li cells.     

A novel sol-gel method based on FePO4·2H2O to synthesize submicrometer structured LiFePO4/C cathode material

Carbon coated LiFePO₄/C cathode material is synthesized with a novel sol-gel method, using cheap FePO₄·2H₂O as both iron and phosphorus sources and oxalic acid (H₂C₂O₄·2H₂O) as both complexant and reductant. In H₂C₂O₄ solution, FePO₄·2H₂O is very simple to form transparent sols without controlling the pH value. Pure submicrometer structured LiFePO₄ crystal is obtained with a particle size ranging from 100 to 500 nm, which is also uniformly coated with a carbon layer, about 2.6 nm in thickness. The as-synthesized LiFePO₄/C sample exhibits high initial discharge capacity 160.5 mAh g⁻¹ at 0.1 C rate, with a capacity retention of 98.7% after 50th cycle. The material also shows good high-rate discharge performances, about 106 mAh g⁻¹ at 10 C rate. The improved electrochemical properties of as-synthesized LiFePO₄/C are ascribed to its submicrometer scale particles and low electrochemical impedance. The sol-gel method may be of great interest in the practical application of LiFePO₄/C cathode material.     

Electrochemical properties of LiFePO4 prepared via hydrothermal route

LiFePO₄ as a cathode material for rechargeable lithium batteries was prepared by hydrothermal process at 170 °C under inert atmosphere. The starting materials were LiOH, FeSO₄, and (NH₄)₂HPO₄. The particle size of the obtained LiFePO₄ was 0.5 μm. The electrochemical properties of LiFePO₄ were characterized in a mixed solvent of ethylene carbonate and diethyl carbonate (1:1 in volume) containing 1.0 mol dm⁻³ LiClO₄. The hydrothermally synthesized LiFePO₄ exhibited a discharge capacity of 130 mA h g⁻¹, which was smaller than theoretical capacity (170 mA h g⁻¹). The annealing of LiFePO₄ at 400 °C in argon atmosphere was effective in increasing the discharge capacity. The discharge capacity of the annealed LiFePO₄ was 150 mA h g⁻¹.     

One-dimensional nanostructures as electrode materials for lithium-ion batteries with improved electrochemical performance

One-dimensional (1D) nanosize electrode materials of lithium iron phosphate (LiFePO₄) nanowires and Co₃O₄–carbon nanotube composites were synthesized by the hydrothermal method. The as-prepared 1D nanostructures were structurally characterized by X-ray diffraction, scanning electron microscopy, and transmission electron microscopy. We tested the electrochemical properties of LiFePO₄ nanowires as cathode and Co₃O₄–carbon nanotubes as anode in lithium-ion cells, via cyclic voltammetry and galvanostatic charge/discharge cycling. LiFePO₄ nanorod cathode demonstrated a stable performance over 70 cycles, with a remained specific capacity of 140 mAh g⁻¹. Nanocrystalline Co₃O₄–carbon nanotube composite anode exhibited a reversible lithium storage capacity of 510 mAh g⁻¹ over 50 cycles. 1D nanostructured electrode materials showed strong potential for lithium-ion batteries due to their good electrochemical performance.     

Boron doped lithium trivanadate as a cathode material for an enhanced rechargeable lithium ion batteries

Boron was doped into lithium trivanadate through an aqueous reaction process followed by heating at 100 °C. The B-LiV₃O₈ materials as a cathode in lithium batteries exhibits a specific discharge capacity of 269.4 mAh g⁻¹ at first cycle and remains 232.5 mAh g⁻¹ at cycle 100, at a current density of 150 mAh g⁻¹ in the voltage range of 1.8–4.0 V. The B-LiV₃O₈ materials show excellent stability, with the retention of 86.30% after 100 cycles. These result values are higher than those previous reports indicating B-LiV₃O₈ prepared by our synthesis method is a promising candidate as cathode material for rechargeable lithium batteries. The enhanced discharge capacities and their stabilities indicate that boron atoms promote lithium transferring and intercalating/deintercalating during the electrochemical processes and improve the electrochemical performance of LiV₃O₈ cathode.     

Synthesis of LiFePO4/C composite with high-rate performance by starch sol assisted rheological phase method

LiFePO₄/C composite was synthesized at 600 °C in an Ar atmosphere by a soluble starch sol assisted rheological phase method using home-made amorphous nano-FePO₄ as the iron source. XRD, SEM and TEM observations show that the LiFePO₄/C composite has good crystallinity, ultrafine sphere-like particles of 100-200 nm size and in situ carbon. The synthesized LiFePO₄ could inherit the morphology of FePO₄ precursor. The electrochemical performance of the LiFePO₄ by galvanostatic cycling studies demonstrates excellent high-rate cycle stability. The Li/LiFePO₄ cell displays a high initial discharge capacity of more than 157 mAh g⁻¹ at 0.2C and a little discharge capacity decreases from the first to the 80th cycle (>98.3%). Remarkably, even at a high current density of 30C, the cell still presents good cycle retention.     

Structural and electrochemical properties of Cl-doped LiFePO4/C

Cl-doped LiFePO₄/C cathode materials were synthesized through a carbothermal reduction route, and the microstructure and electrochemical performances were systematically studied. Cl-doped LiFePO₄/C cathode materials presented a high discharge capacity of ∼90 mAh g⁻¹ at the rate of 20 C (3400 mA g⁻¹) at room temperature. Electrochemical impedance spectroscopy and cyclic voltamperometry indicated the optimized electrochemical reaction and Li⁺ diffusion in the bulk of LiFePO₄ due to Cl-doping. The improved Li⁺ diffusion capability is attributed to the microstructure modification of LiFePO₄ via Cl-doping.     

Effect of synthesis temperature on the properties of LiFePO4/C composites prepared by carbothermal reduction

LiFePO₄/C composite cathode materials were synthesized by carbothermal reduction method using inexpensive FePO₄ as raw materials and glucose as conductive additive and reducing agent. The precursor of LiFePO₄/C was characterized by differential thermal analysis and thermogravimetry. The microstructure and morphology of the samples were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscope (TEM) and particle size analysis. Cyclic voltammetry (CV) and charge/discharge cycling performance were used to characterize their electrochemical properties. The results showed that the LiFePO₄/C composite synthesized at 650 °C for 9 h exhibited the most homogeneous particle size distribution. Residual carbon during processing was coated on LiFePO₄, resulting in the enhancement of the material's electronic properties. Electrochemical measurements showed that the discharge capacity first increased and then decreased with the increase of synthesis temperature. The optimal sample synthesized at 650 °C for 9 h exhibited a highest initial discharge capacity of 151.2 mA h g⁻¹ at 0.2 C rate and 144.1 mA h g⁻¹ at 1 C rate with satisfactory capacity retention rate.     

Improved high-rate charge/discharge performances of LiFePO4/C via V-doping

V-doped LiFePO₄/C cathode materials were prepared through a carbothermal reduction route. The microstructure was characterized by X-ray diffraction, X-ray photoelectron spectroscopy and scanning electron microscopy. The electrochemical Li⁺ intercalation performances of V-doped LiFePO₄/C were compared with those of undoped one through galvanostatic intermittent titration technique, cyclic voltamperometry, and electrochemical impedance spectrum. V-doped LiFePO₄/C showed a high discharge capacity of ∼70 mAh g⁻¹ at the rate of 20 C (3400 mA g⁻¹) at room temperature. The significantly improved high-rate charge/discharge capacity is attributed to the increase of Li⁺ ion “effective” diffusion capability.     

Preparation and characterization of Na-doped LiFePO4/C composites as cathode materials for lithium-ion batteries

To improve the performance of LiFePO₄, single phase Li_1−xNa_xFePO₄/C (x = 0, 0.01, 0.03, 0.05) samples are synthesized by in situ polymerization restriction-carbonthermal reduction method. The effects of Na doping are studied by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscope (TEM), cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS). The results indicate that doped Na ion does not destroy the lattice structure of LiFePO₄, while enlarges the lattice volume. Electrochemical test results show that the Li_0.97Na_0.03FePO₄/C sample exhibits the best electrochemical performance with initial special discharge capacity of 158 mAh g⁻¹ at 0.1 C. EIS results demonstrate that the charge transfer resistance of the sample decreases greatly by doping an appropriate amount of Na.     

Morphology and electrical properties of carbon coated LiFePO4 cathode materials

Core-shell LiFePO₄@C composites were synthesized successfully from FePO₄/C precursor using the polyvinyl alcohol (PVA) as the reducing agent, followed by a chemical vapor deposition (CVD) assisted solid-state reaction in the presence of Li₂CO₃. Some physical and chemical properties of the products were characterized by X-ray powder diffraction (XRD), Raman, SEM, TEM techniques. The effect of morphology and electrochemical properties of the composites were thoroughly investigated. XRD patterns showed that LiFePO₄ has an order olivine structure with space group of Pnma. TEM micrographs exhibited that the LiFePO₄ particles encapsulated with 3-nm thick carbon shells. The powders were homogeneous with grain size of about 0.8 μm. Compared with those synthesized by traditional organic carbon source mixed method, LiFePO₄@C composite synthesized by CVD method exhibited better discharge capacity at initial 155.4 and 135.8 mAh g⁻¹ at 0.1C and 1C rate, respectively. It is revealed that the carbon layer coated on the surface of LiFePO₄ and the amorphous carbon wrapping and connecting the particles enhanced the electronic conductivity and rate performances of the cathode materials.     

LiFePO4 with enhanced performance synthesized by a novel synthetic route

Pure LiFePO₄ was synthesized by heating an amorphous LiFePO₄. The amorphous LiFePO₄ obtained through lithiation of FePO₄·xH₂O by using oxalic acid as a novel reducing agent at room temperature. FePO₄·xH₂O was prepared through co-precipitation by employing FeSO₄·7H₂O and H₃PO₄ as raw materials. X-ray diffraction (XRD), scanning electron microscopy (SEM) observations showed that LiFePO₄ composites with fine particle sizes between 100 nm and 200 nm, and with homogenous sizes distribution. The electrochemical performance of LiFePO₄ powder synthesized at 500 °C were evaluated using coin cells by galvanostatic charge/discharge. The synthesized LiFePO₄ composites showed a high electrochemical capacity of 166 mAh g⁻¹ at the 0.1C rate, and possessed a favorable capacity cycling maintenance at the 0.1C, 0.2C, 0.5C and 1C rate.     

Optimized solid-state synthesis of LiFePO4 cathode materials using ball-milling

Olivine-type LiFePO₄ cathode materials were synthesized by a solid-state reaction method and ball-milling. The ball-milling time, heating time and heating temperature are optimized. A heating temperature higher than 700 °C resulted in the appearance of impurity phase Fe₂P and growth of large particle, which was shown by high resolution X-ray diffraction and field emission scanning electron microscopy. The impurity phase Fe₂P exhibited a considerable capacity loss at the 1st cycle and a gradual increase in discharge capacity upon cycling. Moreover, it exhibited an excellent high-rate capacity of 104 mAh g⁻¹ at 3 C in spite of the large particle size. The optimum synthesis conditions for LiFePO₄ were ball-milling for 24 h and heat-treatment at 600 °C for 3 h. LiFePO₄/Li cells showed an enhanced cycling performance and a high discharge capacity of 160 mAh g⁻¹ at 0.1 C.     

Synthesis and characterization of Carbon Nano Fiber/LiFePO4 composites for Li-ion batteries

Carbon Nano Fibers (CNFs) coated with LiFePO₄ particles have been prepared by a non-aqueous sol–gel technique. The functionalization of the CNFs by HNO₃ acid treatment has been confirmed by Raman and XPS analyses. The samples pure LiFePO₄ and LiFePO₄–CNF have been characterized by XRD, SEM, RAMAN, XPS and electrochemical analysis. The LiFePO₄–CNF sample shows better electrochemical performance compared to as-prepared LiFePO₄. LiFePO₄–CNF (10 wt.%) delivers a higher specific capacity (∼140 mAh g⁻¹) than LiFePO₄ with carbon black (25 wt.%) added after synthesis (∼120 mAh g⁻¹) at 0.1C.     

Effects of roasting temperature and modification on properties of Li2FeSiO4/C cathode

Li₂FeSiO₄/C cathodes were synthesized by combination of wet-process method and solid-state reaction at high temperature, and effects of roasting temperature and modification on properties of the Li₂FeSiO₄/C cathode were investigated. The XRD patterns of the Li₂FeSiO₄/C samples indicate that all the samples are of good crystallinity, and a little Fe₃O₄ impurity was observed in them. The primary particle size rises as the roasting temperature increases from 600 to 750 °C. The Li₂FeSiO₄/C sample synthesized at 650 °C has good electrochemical performances with an initial discharge capacity of 144.9 mAh g⁻¹ and the discharge capacity remains 136.5 mAh g⁻¹ after 10 cycles. The performance of Li₂FeSiO₄/C cathode is further improved by modification of Ni substitution. The Li₂Fe_0.9Ni_0.1SiO₄/C composite cathode has an initial discharge capacity of 160.1 mAh g⁻¹, and the discharge capacity remains 153.9 mAh g⁻¹ after 10 cycles. The diffusion coefficient of lithium in Li₂FeSiO₄/C is 1.38 × 10⁻¹² cm² s⁻¹ while that in Li₂Fe_0.9Ni_0.1SiO₄/C reaches 3.34 × 10⁻¹² cm² s⁻¹.     

Surfactant based sol–gel approach to nanostructured LiFePO4 for high rate Li-ion batteries

Porous nanostructured LiFePO₄ powder with a narrow particle size distribution (100–300 nm) for high rate lithium-ion battery cathode application was obtained using an ethanol based sol–gel route employing lauric acid as a surfactant. The synthesized LiFePO₄ powders comprised of agglomerates of crystallites <65 nm in diameter exhibiting a specific surface area ranging from 8 m² g⁻¹ to 36 m² g⁻¹ depending on the absence or presence of the surfactant. The LiFePO₄ obtained using lauric acid resulted in a specific capacity of 123 mAh g⁻¹ and 157 mAh g⁻¹ at discharge rates of 10C and 1C with less than 0.08% fade per cycle, respectively. Structural and microstructural characterization were performed using X-ray diffraction (XRD), scanning electron microscopy (SEM) and high-resolution transmission electron microscopy (HRTEM) with energy dispersive X-ray (EDX) analysis while electronic conductivity and specific surface area were determined using four-point probe and N₂ adsorption techniques.     

New freeze-drying method for LiFePO4 synthesis

The freeze-drying method is proposed as an effective synthesis process for the obtaining of LiFePO₄/C composites. The citric acid is used as a complexing agent and carbon source. After the low temperature annealing, the freeze-dried solution leads to a homogeneous carbon covered LiFePO₄ sample. The chemical characterization of the material included ICP and elemental analysis, infrared spectroscopy, X-ray diffraction, magnetic measurements and thermal analysis. SEM and TEM microscopies indicate an aggregate morphology with tiny particles of lithium iron phosphate inside a carbon matrix. Impedance spectroscopy showed a 8.0 × 10⁻⁷ S cm⁻¹ conductivity value. Cyclic voltammetry graphics displayed the two peaks corresponding to the Fe(II)/Fe(III) reaction and demonstrated the good reversibility of the material. The specific capacity value obtained at C/40 rate was 164 mAh g⁻¹, with a slight decrease on greater C-rates reaching 146 mAh g⁻¹ at C/1. The capacity retention study has evidenced good properties, with retention over 97% of the maximum values in the first 50 cycles, which allows an effective performance of the freeze-dried sample as cathodic material in lithium-ion batteries.     

Synthesis and characterization of three-dimensional carbon foams-LiFePO4 composites

The characterization of three-dimensional (3D) carbon foams coated with olivine structured lithium iron phosphate is reported for the first time. The LiFePO₄ as cathode material for lithium ion batteries was prepared by a Pechini-assisted reversed polyol process. The coating has been successfully performed on commercially available 3D-carbon foams by soaking in aqueous solution containing lithium, iron salts and phosphates at 70 °C for 2-4 h. After drying-out, the composites were annealed at different temperatures in the range 600-700 °C for 15-20 min under nitrogen. The formation of the olivine-like structured LiFePO₄ was confirmed by X-ray diffraction analysis performed on the powder prepared under similar conditions. The surface investigation of the prepared composites showed the formation of a homogeneous coating by LiFePO₄ on the foams. The cyclic voltammetry curves of the composites show an enhancement of electrode reaction reversibility by decreasing the annealing temperature. The electrochemical measurements on the composites showed good performances delivering a discharge specific capacity of 85 mAh g⁻¹ at a discharging rate of C/25 at room temperature.     

Effect of mechanical activation process parameters on the properties of LiFePO4 cathode material

Pure, nano-sized LiFePO₄ and carbon-coated LiFePO₄ (LiFePO₄/C) positive electrode (cathode) materials are synthesized by a mechanical activation process that consists of high-energy ball milling and firing steps. The influence of the processing parameters such as firing temperature, firing time and ball-milling time on the structure, particle size, morphology and electrochemical performance of the active material is investigated. An increase in firing temperature causes a pronounced growth in particle size, especially above 600 °C. A firing time longer than 10 h at 600 °C results in particle agglomeration; whereas, a ball milling time longer than 15 h does not further reduce the particle size. The electrochemical properties also vary considerably depending on these parameters and the highest initial discharge capacity is obtained with a LiFePO₄/C sample prepared by ball milling for 15 h and firing for 10 h at 600 °C. Comparison of the cyclic voltammograms of LiFePO₄ and LiFePO₄/C shows enhanced reaction kinetics and reversibility for the carbon-coated sample. Good cycle performance is exhibited by LiFePO₄/C in lithium batteries cycled at room temperature. At the high current density of 2C, an initial discharge capacity of 125 mAh g⁻¹ (73.5% of theoretical capacity) is obtained with a low capacity fading of 0.18% per cycle over 55 cycles.