Characterization of electrolytic Co3O4 thin films as anodes for lithium-ion batteries

The electrolytic deposition of Co₃O₄ thin films on stainless steel was conducted in Co(NO₃)₂ aqueous solution for anodes in lithium-ion thin film batteries. Three major electrochemical reactions during the deposition were discussed. The coated specimens and the coating films carried out at −1.0 V (saturated KCl Ag/AgCl) were subjected to annealing treatments and further characterized by XRD, TGA/DTA, FE-SEM, Raman spectroscopy, cyclic voltammetry (CV) and discharge/charge cyclic tests. The as-coated film was β-Co(OH)₂, condensed into CoO and subsequently oxidized into nano-sized Co₃O₄ particles. The nano-sized Co₃O₄, CoO, Li₂O and Co particles revealed their own characteristics different from micro-sized ones, such as more interfacial effects on chemical bonding and crystallinity. The initial maximum capacity of Co₃O₄ coated specimen was 1930 mAh g⁻¹ which much more than its theoretical value 890 mAh g⁻¹, since the nano-sized particles offered more interfacial bondings for extra sites of Li⁺ insertion. However, a large ratio of them was trapped, resulting in a great part of irreversible capacity during the first charging. Still, it revealed a capacity 500 mAh g⁻¹ after 50 discharged-charged cycles.     

An amorphous LiCo1/3Mn1/3Ni1/3O2 thin film deposited on NASICON-type electrolyte for all-solid-state Li-ion batteries

Amorphous LiCo_1/3Mn_1/3Ni_1/3O₂ thin films were deposited on the NASICON-type Li-ion conducting glass ceramics, Li_1+x+yAl_xTi_2−xSi_yP_3−yO₁₂ (LATSP), by radio frequency (RF) magnetron sputtering below 130 °C. The amorphous films were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The Li/PEO₁₈-Li(CF₃SO₂)₂N/LATSP/LiCo_1/3Mn_1/3Ni_1/3O₂/Au all-solid-state cells were fabricated to investigate the electrochemical performance of the amorphous films. It was found that the low-temperature deposited amorphous cathode film shows a high discharge voltage and a high discharge capacity of around 130 mAh g⁻¹.     

Synthesis and electrochemical properties of Li1−xFe0.8Ni0.2O2–LixMnO2 (Mn/(Fe + Ni + Mn) = 0.8) material

A new type of Li_1−xFe_0.8Ni_0.2O₂–Li_xMnO₂ (Mn/(Fe + Ni + Mn) = 0.8) material was synthesized at 350 °C in air atmosphere using a solid-state reaction. The material had an XRD pattern that closely resembled that of the original Li_1−xFeO₂–Li_xMnO₂ (Mn/(Fe + Mn) = 0.8) with much reduced impurity peaks. The Li/Li_1−xFe_0.8Ni_0.2O₂–Li_xMnO₂ cell showed a high initial discharge capacity above 192 mAh g⁻¹, which was higher than that of the parent Li/Li_1−xFeO₂–Li_xMnO₂ (186 mAh g⁻¹). We expected that the increase of initial discharge capacity and the change of shape of discharge curve for the Li/Li_1−xFe_0.8Ni_0.2O₂–Li_xMnO₂ cell is the result from the redox reaction from Ni²⁺ to Ni³⁺ during charge/discharge process. This cell exhibited not only a typical voltage plateau in the 2.8 V region, but also an excellent cycle retention rate (96%) up to 45 cycles.     

Structural, morphological and electrochemical properties of nanocrystalline V2O5 thin films deposited by means of radiofrequency magnetron sputtering

Due to easiness of preparation and high energy density, V₂O₅ nanocrystalline thin films are particularly attractive as cathode materials for all-solid-state rechargeable lithium microbatteries. However, their electrochemical performances are strictly related to the film microstructure, which, in turn, is related to the nature and parameters of the deposition technique. For this reason, the preparation of thin films with reproducible electrochemical properties is still an open problem.Here, we report on the deposition of V₂O₅ crystalline thin films by means of reactive radiofrequency (r.f.) magnetron sputtering, using vanadium metal as the target. Different deposition times and substrate temperatures were adopted. X-ray powder diffraction (XRD) and atomic force microscopy were used to investigate the structural and morphological features of the films. In particular, XRD analysis revealed that the deposition parameters affect the crystallographic orientation of the films. A h 0 0 orientation is observed in case of thin samples (about 100 nm) prepared at 300 °C, whereas a 1 1 0 preferential growth is obtained for thicker films. Films deposited at 500 °C display a 0 0 1 orientation irrespective on the deposition time.Reversible Li intercalation/deintercalation processes and high specific capacity are observed for the h 0 0-oriented V₂O₅ thinner films, with the ab plane arranged perpendicular to the substrate. In this case, the cycling behaviour is very promising, and a stable capacity higher than 300 mAh g⁻¹ was delivered in the potential range 3.8-1.5 V at 1C rate over at least 70 cycles.     

Synthesis and electrochemical performance of the high voltage cathode material Li[Li0.2Mn0.56Ni0.16Co0.08]O2 with improved rate capability

The high voltage layered Li[Li_0.2Mn_0.56Ni_0.16Co_0.08]O₂ cathode material, which is a solid solution between Li₂MnO₃ and LiMn_0.4Ni_0.4Co_0.2O₂, has been synthesized by co-precipitation method followed by high temperature annealing at 900 °C. XRD and SEM characterizations proved that the as prepared powder is constituted of small and homogenous particles (100-300 nm), which are seen to enhance the material rate capability. After the initial decay, no obvious capacity fading was observed when cycling the material at different rates. Steady-state reversible capacities of 220 mAh g⁻¹ at 0.2C, 190 mAh g⁻¹ at 1C, 155 mAh g⁻¹ at 5C and 110 mAh g⁻¹ at 20C were achieved in long-term cycle tests within the voltage cutoff limits of 2.5 and 4.8 V at 20 °C.     

Li3V2(PO4)3 cathode material synthesized by chemical reduction and lithiation method

The monoclinic-type Li₃V₂(PO₄)₃ cathode material was synthesized via calcining amorphous Li₃V₂(PO₄)₃ obtained by chemical reduction and lithiation of V₂O₅ using oxalic acid as reducer and lithium carbonate as lithium source in alcohol solution. The amorphous Li₃V₂(PO₄)₃ precursor was characterized by using TG–DSC and XPS. The results showed that the V⁵⁺ was reduced to V³⁺ by oxalic acid at ambient temperature and pressure. The prepared Li₃V₂(PO₄)₃ was characterized by XRD and SEM. The results indicated the Li₃V₂(PO₄)₃ powder had good crystallinity and mesoporous morphology with an average diameter of about 30 nm. The pure Li₃V₂(PO₄)₃ exhibits a stable discharge capacity of 130.08 mAh g⁻¹ at 0.1 C (14 mA g⁻¹).     

Basic molten salt process—A new route for synthesis of nanocrystalline Li4Ti5O12-TiO2 anode material for Li-ion batteries using eutectic mixture of LiNO3-LiOH-Li2O2

A nanocrystalline Li₄Ti₅O₁₂-TiO₂ duplex phase has been synthesized by a simple basic molten salt process (BMSP) using an eutectic mixture of LiNO₃-LiOH-Li₂O₂ at 400-500 °C. The microstructure and morphology of the Li₄Ti₅O₁₂-TiO₂ product are characterized by means of X-ray diffraction (XRD), field emission scanning electron microscopy (FE-SEM), and transmission electron microscopy (TEM). The sample prepared by heat-treating at 300 °C for 3 h (S-1) reveals dense agglomerates of ultra-fine nanocrystalline Li₄Ti₅O₁₂; with heat treatment at 400 °C for 3 h (S-2), there is a duplex crystallite size (fine < 10 nm, and coarse > 20 nm) of Li₄Ti₅O₁₂-TiO₂; at 500 °C for 3 h (S-3), a much coarser and less-dense distribution of lithium titanate (crystallite size ∼15-30 nm) is observed. According to the results of electrochemical testing, the S-2 sample shows initial discharge capacities of 193 mAh g⁻¹ at 0.2 C, 168 mAh g⁻¹ at 0.5 C, 146 mAh g⁻¹ at 1 C, 135 mAh g⁻¹ at 2 C, and 117 mAh g⁻¹ at 5 C. After 100 cycles, the discharge capacity is 138 mAh g⁻¹ at 1 C with a capacity retention of 95%. The S-2 sample yields the best electrochemical performance in terms of charge-discharge capacity and rate capability compared with other samples. Its superior electrochemical performance can be mainly attributed to the duplex crystallite structure, composed of fine (<10 nm) and coarse (>20) nm nanoparticles, where lithium ions can be stored within the grain boundary interfaces between the spinel Li₄Ti₅O₁₂ and the anatase TiO₂.     

Improvement in electrochemical performance of V2O5 by Cu doping

Cu_0.04V₂O₅ was prepared by a precipitation method followed by heat treatment at 300 and 600 °C. The material prepared at 300 °C showed porous morphology, whereas that prepared at 600 °C was highly crystalline. X-ray diffraction, Raman scattering and Fourier transform infrared spectroscopy showed both materials exhibiting the same structure as that of V₂O₅, with a slight lattice expansion. X-ray absorption spectroscopy confirmed the presence of V⁴⁺ cations in Cu_0.04V₂O₅, which would increase the electronic conductivity of V₂O₅. Cu_0.04V₂O₅ showed better electrochemical performance than V₂O₅ because of its high electronic conductivity and good structural stability. The material prepared at 600 °C delivered a reversible discharge capacity over 160 mAh g⁻¹ after 60 cycles at a C rate of C/5.6. The material prepared at 300 °C showed good high-rate performance, which delivered a reversible capacity ∼100 mAh g⁻¹ when cycled at C/1.9. The discrepancy in the rate performance of Cu_0.04V₂O₅ was attributed to the morphology of materials.     

Charge–discharge characteristics of all-solid-state thin-filmed lithium-ion batteries using amorphous Nb2O5 negative electrodes

All-solid-state thin-filmed lithium-ion rechargeable batteries composed of amorphous Nb₂O₅ negative electrode with the thickness of 50–300 nm and amorphous Li₂Mn₂O₄ positive electrode with a constant thickness of 200 nm, and amorphous Li₃PO_4−xN_x electrolyte (100 nm thickness), have been fabricated on glass substrates with a 50 mm × 50 mm size by a sputtering method, and their electrochemical characteristics were investigated. The charge–discharge capacity based on the volume of positive electrode increased with increasing thickness of negative electrode, reaching about 600 mAh cm⁻³ for the battery with the negative electrode thickness of 200 nm. But the capacity based on the volume of both the positive and negative electrodes was the maximum value of about 310 mAh cm⁻³ for the battery with the negative electrode thickness of 100 nm. The shape of charge–discharge curve consisted of a two-step for the batteries with the negative electrode thickness more than 200 nm, but that with the thickness of 100 nm was a smooth S-shape curve during 500 cycles.     

High power and high capacity cathode material LiNi0.5Mn0.5O2 for advanced lithium-ion batteries

Single-phase lithium nickel manganese oxide, LiNi_0.5Mn_0.5O₂, was successfully synthesized from a solid solution of Ni_1.5Mn_1.5O₄ that was prepared by means of the solid reaction between Mn(CH₃COO)₂·4H₂O and Ni(CH₃COO)₂·4H₂O. XRD pattern shows that the product is well crystallized with a high degree of Li–M (Ni, Mn) order in their respective layers, and no diffraction peak of Li₂MnO₃ can be detected. Electrochemical performance of as-prepared LiNi_0.5Mn_0.5O₂ was examined in the test battery by charge–discharge cycling with different rate, cyclic voltammetry (CV), and electrochemical impedance spectroscopy (EIS). The cycling behavior between 2.5 and 4.4 V at a current rate of 21.7 mA g⁻¹ shows a reversible capacity of about 190 mAh g⁻¹ with little capacity loss after 100 cycles. High-rate capability test shows that even at a rate of 6C, stable capacity about 120 mAh g⁻¹ is retained. Cyclic voltammetry (CV) profile shows that the cathode material has better electrochemical reversibility. EIS analysis indicates that the resistance of charge transfer (R_ct) is small in fully charged state at 4.4 V and fully discharged state at 2.5 V versus Li⁺/Li. The favorable electrochemical performance was primarily attributed to regular and stable crystal structure with little intra-layer disordering.     

High-rate performance of all-solid-state lithium secondary batteries using Li4Ti5O12 electrode

The all-solid-state Li–In/Li₄Ti₅O₁₂ cell using the 80Li₂S·20P₂S₅ (mol%) solid electrolyte was assembled to investigate rate performances. It was difficult to obtain the stable performance at the charge current density of 3.8 mA cm⁻² in the all-solid-state cell. In order to improve the rate performance, the pulverized Li₄Ti₅O₁₂ particles were applied to the all-solid-state cell, which retained the reversible capacity of about 90 mAh g⁻¹ at 3.8 mA cm⁻². The 70Li₂S·27P₂S₅·3P₂O₅ glass–ceramic, which exhibits the higher lithium ion conductivity than the 80Li₂S·20P₂S₅ solid electrolyte, was also used. The Li–In/70Li₂S·27P₂S₅·3P₂O₅ glass–ceramic/pulverized Li₄Ti₅O₁₂ cell was charged at a current density higher than 3.8 mA cm⁻² and showed the reversible capacity of about 30 mAh g⁻¹ even at 10 mA cm⁻² at room temperature.     

High-density spherical Li4Ti5O12/C anode material with good rate capability for lithium ion batteries

Li₄Ti₅O₁₂ is a very promising anode material for lithium secondary batteries. To improve the material's rate capability and pile density is considered as the important researching direction. One effective way is to prepare powders composed of spherical particles containing carbon black. A novel technique has been developed to prepare spherical Li₄Ti₅O₁₂/C composite. The spherical precursor containing carbon black is prepared via an “outer gel” method, using TiOCl₂, C and NH₃ as the raw material. Spherical Li₄Ti₅O₁₂/C powders are synthesized by sintering the mixture of spherical precursor and Li₂CO₃ in N₂. The investigation of TG/DSC, SEM, XRD, Brunauer–Emmett–Teller (BET) testing, laser particle size analysis, tap-density testing and the determination of the electrochemical properties show that the Li₄Ti₅O₁₂/C composite prepared by this method are spherical, has high tap-density and excellent rate capability. It is observed that the tap-density of spherical Li₄Ti₅O₁₂/C powders (the mass content of C is 4.8%) is as high as 1.71 g cm⁻³, which is remarkably higher than the non-spherical Li₄Ti₅O₁₂. Between 1.0 and 3.0 V versus Li, the initial discharge specific capacity of the sample is as high as 144.2 mAh g⁻¹, which is still 128.8 mAh g⁻¹ after 50 cycles at a current density of 1.6 mA cm⁻².     

Influence of substrates on photoelectrochemical performance of sprayed n-CdIn2S4 electrodes

Cadmium indium sulphide (CdIn₂S₄) electrodes have been prepared onto the preheated fluorine doped tin oxide (FTO) coated glass and stainless steel (SS) substrates at optimized deposition conditions by using spray pyrolysis. Influence of substrates on the photoelectrochemical (PEC) performance has been carried out using cell configuration n-CdIn₂S₄/1 M (NaOH + Na₂S + S)/C for studying the current-voltage (I-V), photovoltaic output, photovoltaic rise and decay, photo and spectral responses and capacitance-voltage (C-V) characteristics. The junction ideality factor in dark (n_D) and light (n_L), series and shunt resistances (R_s and R_sh), fill factor (FF) and efficiency (η) for the cell have been estimated. The measured fill factor (FF) and cell efficiency (η) of the cells are found to be 0.47%, 0.38%, and 1.06%, 0.38% for FTO and SS substrates respectively. The Energy band diagram of band bending has been constructed using the physical parameters estimated from Mott-Schottky plots. Mott-Schottky plots shows the flat-band potential (V_fb) of CdIn₂S₄ films to be −1.15 V/SCE and −0.90 V/SCE on FTO and SS substrates respectively.     

Highly-efficient electrochromic performance of nanostructured TiO2 films made by doctor blade technique

Electrochromic TiO₂ anatase thin films on F-doped tin oxide (FTO) substrates were prepared by doctor blade method using a colloidal solution of titanium oxide with particles of 15 nm in size. The films were transparent in the visible range and well colored in a solution of 1 M LiClO₄ in propylene carbonate. The transmittances of the colored films were found to be strongly dependent on the Li⁺ inserted charges. The response time of the electrochromic device coloration was found to be as small as 2 s for a 1 cm² sample and the coloration efficiency at a wavelength of 550 nm reached a value as high as 33.7 cm² C⁻¹ for a 600 nm thick nanocrystalline-TiO₂ on a FTO-coated glass substrate. Combining the experimental data obtained from in situ transmittance spectra and in situ X-ray diffraction analysis with the data from chronoamperometric measurements, it was clearly demonstrated that Li⁺ insertion (extraction) into (out of) the TiO₂ anatase films resulted in the formation (disappearance) of the Li_0.5TiO₂ compound. Potential application of nanocrystalline porous TiO₂ films in large-area electrochromic windows may be considered.     

Preparation and characterization of spray-deposited Cu2ZnSnS4 thin films

Thin films of Cu₂ZnSnS₄ (CZTS), a potential candidate for absorber layer in thin film heterojunction solar cell, have been successfully deposited by spray pyrolysis technique on soda-lime glass substrates. The effect of substrate temperature on the growth of CZTS films is investigated. X-ray diffraction studies reveal that polycrystalline CZTS films with better crystallinity could be obtained for substrate temperatures in the range 643-683 K. The lattice parameters are found to be a=0.542 and c=1.085 nm. The optical band gap of films deposited at various substrate temperatures is found to lie between 1.40 and 1.45 eV. The average optical absorption coefficient is found to be >10⁴ cm⁻¹.     

Effects of roasting temperature and modification on properties of Li2FeSiO4/C cathode

Li₂FeSiO₄/C cathodes were synthesized by combination of wet-process method and solid-state reaction at high temperature, and effects of roasting temperature and modification on properties of the Li₂FeSiO₄/C cathode were investigated. The XRD patterns of the Li₂FeSiO₄/C samples indicate that all the samples are of good crystallinity, and a little Fe₃O₄ impurity was observed in them. The primary particle size rises as the roasting temperature increases from 600 to 750 °C. The Li₂FeSiO₄/C sample synthesized at 650 °C has good electrochemical performances with an initial discharge capacity of 144.9 mAh g⁻¹ and the discharge capacity remains 136.5 mAh g⁻¹ after 10 cycles. The performance of Li₂FeSiO₄/C cathode is further improved by modification of Ni substitution. The Li₂Fe_0.9Ni_0.1SiO₄/C composite cathode has an initial discharge capacity of 160.1 mAh g⁻¹, and the discharge capacity remains 153.9 mAh g⁻¹ after 10 cycles. The diffusion coefficient of lithium in Li₂FeSiO₄/C is 1.38 × 10⁻¹² cm² s⁻¹ while that in Li₂Fe_0.9Ni_0.1SiO₄/C reaches 3.34 × 10⁻¹² cm² s⁻¹.     

Direct synthesis of nanostructured V2O5 films using solution plasma spray approach for lithium battery applications

We demonstrate for the first time, the synthesis of vanadium pentoxide (V₂O₅) nanoparticles and nanorods in the films using a high throughput solution plasma spray deposition approach. The scalable plasma spray method enables the direct deposition of large area nanostructured films of V₂O₅ with controllable particle size and morphology. In this approach, the solution precursors (vanadium oxychloride and ammonium metavanadate) were injected externally into the plasma jet, which atomizes and pyrolyzes the precursors in-flight, resulting in the desired films on the current collectors. The microstructure analysis of the as synthesized films revealed pure nanocrystalline phase for V₂O₅ with particles in the size range of 20-50 nm. The V₂O₅ film based electrodes showed stable reversible discharge capacity in the range of 200-250 mAh g⁻¹ when cycled in the voltage window 2-4 V. We further discuss the mechanism for controlling the particle growth and morphology, and also the optimization of reversible lithium storage capacity. The nanorods of V₂O₅ formed after the anneal treatment also show reversible storage capacity indicative of the potential use of such film based electrodes for energy storage.     

Pillared layered Li1−2xCaxCoO2 cathode materials obtained by cationic exchange under hydrothermal conditions

A simple method has been employed to prepare pillared layered Li_1−2xCa_xCoO₂ cathode materials by cationic exchange under hydrothermal conditions. The synthesized materials were characterized by means of X-ray diffraction (XRD), inductively coupled plasma-atomic emission spectroscopy (ICP-AES), field emission scanning electron microscope (FE-SEM) and galvanostatic charge–discharge cycling. The XRD data of the products show that they are single phases and retain the layered α-NaFeO₂ type structure. The FE-SEM images of the materials prepared by hydrothermal method show uniform small particles, and the particle size of the materials is about 200 nm. The initial discharge specific capacities of layered LiCoO₂ and pillared layered Li_0.946Ca_0.027CoO₂ cathode materials calcined at 800 °C for 5 h within the potential range of 3.0–4.3 V (vs. Li⁺/Li) are 144.6 and 142.3 mAh g⁻¹, respectively, and both materials retain good charge–discharge cycling performance. However, with increasing upper cutoff voltage, the pillar effect of Ca²⁺ in Li_1−2xCa_xCoO₂ becomes more significant. The pillared layered Li_0.946Ca_0.027CoO₂ has a higher capacity with an initial discharge specific capacity of 177.9 and 215.8 mAh g⁻¹ within the potential range of 3.0–4.5 and 4.7 V (vs. Li⁺/Li), respectively, and retains good charge–discharge cycling performance.     

Synthesis and characterization of Li3V(2 − 2x/3)Mgx(PO4)3/C cathode material for lithium-ion batteries

Li₃V_{(2 − 2x/3)}Mg_x(PO₄)₃/C (x = 0, 0.15, 0.30, 0.45) composites have been synthesized by the sol-gel assisted solid state method, using adipic acid C₆H₁₀O₄ (hexanedioic acid) as carbon source. The particle size of the composites is ∼1 μm. During the pyrolysis process, Li₃V_{(2 − 2x/3)}Mg_x(PO₄)₃/C network structure is formed. The effect of Mg²⁺ doped on the electrochemical properties of Li₃V₂(PO₄)₃/C positive materials has been studied. Li₃V_1.8Mg_0.30(PO₄)₃/C as the cathode materials of Li-ion batteries, the retention rate of discharge capacity is 91.4% (1 C) after 100 cycles. Compared with Li₃V₂(PO₄)₃/C, Li₃V_{(2 − 2x/3)}Mg_x(PO₄)₃/C composites have shown enhanced capacity and retention rate capability. The long-term cycles and ex situ XRD tests disclose that Li₃V_1.8Mg_0.30(PO₄)₃ exhibits higher structural stability than the undoped system.     

Electrochemical performance of In2O3 thin film electrode in lithium cell

Indium oxide (In₂O₃) coating on Pt, as an electrode of thin film lithium battery was carried out by using cathodic electrochemical synthesis in In₂(SO₄)₃ aqueous solution and subsequently annealing at 400 °C. The coated specimens were characterized by X-ray photoelectron spectroscopy (XPS) for chemical bonding, X-ray diffraction (XRD) for crystal structure, scanning electron microscopy (SEM) for surface morphology, cyclic voltammetry (CV) for electrochemical properties, and charging/discharging test for capacity variations. The In₂O₃ coating film composed of nano-sized particles about 40 nm revealing porous structure was used as the anode of a lithium battery. During discharging, six lithium ions were firstly reacted with In₂O₃ to form Li₂O and In, and finally the Li_4.33In phase was formed between 0.7 and 0.2 V, revealing the finer particles size about 15 nm. The reverse reaction was a removal of Li⁺ from Li_4.33In phase at different oxidative potentials, and the rates of which were controlled by the thermodynamics state initially and diffusion rate finally. Therefore, the total capacity was increased with decreasing current density. However, the cell delivering a stable and reversible capacity of 195 mAh g⁻¹ between 1.2 and 0.2 V at 50 μA cm⁻² may provide a choice of negative electrode applied in thin film lithium batteries.