Morphology and electrochemical performance of Li[Ni1/3Co1/3Mn1/3]O2 cathode material by a slurry spray drying method

The spherical Li[Ni_1/3Co_1/3Mn_1/3]O₂ powders with appropriate porosity, small particle size and good particle size distribution were successfully prepared by a slurry spray drying method. The Li[Ni_1/3Co_1/3Mn_1/3]O₂ powders were characterized by XRD, SEM, ICP, BET, EIS and galvanostatic charge/discharge testing. The material calcined at 950 °C had the best electrochemical performance. Its initial discharge capacity was 188.9 mAh g⁻¹ at the discharge rate of 0.2 C (32 mA g⁻¹), and retained 91.4% of the capacity on going from 0.2 to 4 C rate. From the EIS result, it was found that the favorable electrochemical performance of the Li[Ni_1/3Co_1/3Mn_1/3]O₂ cathode material was primarily attributed to the particular morphology formed by the spray drying process which was favorable for the charge transfer during the deintercalation and intercalation cycling.     

Structural and electrochemical characterization of xLi[Li1/3Mn2/3]O2·(1 − x)Li[Ni1/3Mn1/3Co1/3]O2 (0 ≤ x ≤ 0.9) as cathode materials for lithium ion batteries

A series of cathode materials with molecular notation of xLi[Li_1/3Mn_2/3]O₂·(1 − x)Li[Ni_1/3Mn_1/3Co_1/3]O₂ (0 ≤ x ≤ 0.9) were synthesized by combination of co-precipitation and solid state calcination method. The prepared materials were characterized by X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) techniques, and their electrochemical performances were investigated. The results showed that sample 0.6Li[Li_1/3Mn_2/3]O₂·0.4Li[Ni_1/3Mn_1/3Co_1/3]O₂ (x = 0.6) delivers the highest capacity and shows good capacity-retention, which delivers a capacity ∼250 mAh g⁻¹ between 2.0 and 4.8 V at 18 mA g⁻¹.     

Physical and electrochemical properties of spherical Li1+x(Ni1/3Co1/3Mn1/3)1−xO2 cathode materials

A (Ni_1/3Co_1/3Mn_1/3)CO₃ precursor with an uniform, spherical morphology was prepared by coprecipitation using a continuously stirred tank reactor method. The as-prepared spherical (Ni_1/3Co_1/3Mn_1/3)CO₃ precursor served to produce dense, spherical Li_1+x(Ni_1/3Co_1/3Mn_1/3)_1−xO₂ (0 ≤ x ≤ 0.15) cathode materials. These Li-rich cathodes were also prepared by a second synthesis route that involved the use of an M₃O₄ (M = Ni_1/3Co_1/3Mn_1/3) spinel compound, itself obtained from the carbonate (Ni_1/3Co_1/3Mn_1/3)CO₃ precursor. In both cases, the final Li_1+x(Ni_1/3Co_1/3Mn_1/3)_1−xO₂ products were highly uniform, having a narrow particle size distribution (10-μm average particle size) as a result of the homogeneity and spherical morphology of the starting mixed-metal carbonate precursor. The rate capability of the Li_1+x(Ni_1/3Co_1/3Mn_1/3)_1−xO₂ electrode materials, which was significantly improved with increased lithium content, was found to be better in the case of the denser materials made from the spinel precursor compound. This result suggests that spherical morphology, high density, and increased lithium content were key factors in enabling the high rate capabilities, and hence the power performances, of the Li-rich Li_1+x(Ni_1/3Co_1/3Mn_1/3)_1−xO₂ cathodes.     

Preparation and characterization of 18650 Li(Ni1/3Co1/3Mn1/3)O2/graphite high power batteries

The commercial 18650 Li(Ni_1/3Co_1/3Mn_1/3)O₂/graphite high power batteries were prepared and their electrochemical performance at temperatures of 25 and 50 °C was extensively investigated. The results showed that the charge-transfer resistance (R_ct) and solid electrolyte interface resistance (R_sei) of the high power batteries at 25 °C decreased as states of charge (SOC) increased from 0 to 60%, whereas R_ct and R_sei increased as SOC increased from 60 to 100%. The discharge plateau voltage of batteries reduced greatly with the increase in discharge rate at both 25 and 50 °C. The high power batteries could be discharged at a very wide current range to deliver most of their capacity and also showed excellent power cycling performance with discharge rate of as high as 10 C at 25 °C. The elevated working temperature did not influence the battery discharge capacity and cycling performance at lower discharge rates (e.g. 0.5, 1, and 5 C), while it resulted in lower discharge capacity at higher discharge rates (e.g. 10 and 15 C) and bad cycling performance at discharge rate of 10 C. The batteries also exhibited excellent cycle performance at charge rate of as high as 8 C and discharge rate of 10 C.     

Development of high power lithium-ion batteries: Layer Li[Ni0.4Co0.2Mn0.4]O2 and spinel Li[Li0.1Al0.05Mn1.85]O4

Layer Li[Ni_0.4Co_0.2Mn_0.4]O₂ and lithium excess spinel Li[Li_0.1Al_0.05Mn_1.85]O₄ were compared as positive electrode materials for high power lithium-ion batteries. Physical properties were examined by Rietveld refinement of X-ray diffraction pattern and scanning electron microscopic studies. From continuous charge and discharge tests at higher currents and different temperature environments using 3Ah class lithium-ion batteries, it was found that both materials presented plausible battery performances such as rate capability, cyclability at 60 °C at elevated temperature, and low temperature properties as well.     

A modified ZrO2-coating process to improve electrochemical performance of Li(Ni1/3Co1/3Mn1/3)O2

A modified Zr-coating process was introduced to improve the electrochemical performance of Li(Ni_1/3Co_1/3Mn_1/3)O₂. The ZrO₂-coating was carried out on an intermediate, (Ni_1/3Co_1/3Mn_1/3)(OH)₂, rather than on Li(Ni_1/3Co_1/3Mn_1/3)O₂. After a heat treatment process, one part of the Zr covered the surface of Li(Ni_1/3Co_1/3Mn_1/3)O₂ in the form of a Li₂ZrO₃ coating layer, and the other part diffused into the crystal lattice of Li(Ni_1/3Co_1/3Mn_1/3)O₂. A decreasing gradient distribution in the concentration of Zr was detected from the surface to the bulk of Li(Ni_1/3Co_1/3Mn_1/3)O₂ by X-ray photoelectron spectra (XPS). Electrochemical tests indicated that the 1% (Zr/Ni + Co + Mn) ZrO₂-modified Li(Ni_1/3Co_1/3Mn_1/3)O₂ prepared by this process showed better cyclability and rate capability than bare Li(Ni_1/3Co_1/3Mn_1/3)O₂. The result can be ascribed to the special effect of Zr in ZrO₂-modified Li(Ni_1/3Co_1/3Mn_1/3)O₂. The surface coating layer of Li₂ZrO₃ improved the cycle performance, while the incorporation of Zr in the crystal lattice of Li(Ni_1/3Co_1/3Mn_1/3)O₂ modified the rate capability by increasing the lattice parameters. Electrochemical impedance spectra (EIS) results showed that the increase of charge transfer resistance during cycling was suppressed significantly by ZrO₂ modification.     

Cyclic deterioration and its improvement for Li-rich layered cathode material Li[Ni0.17Li0.2Co0.07Mn0.56]O2

Transmission electron microscopy (TEM) studies were carried out to elucidate cyclic deterioration phenomena for Li-rich layered cathode material Li[Ni_0.17Li_0.2Co_0.07Mn_0.56]O₂. The results obtained show that the deterioration starts during the initial charge/discharge to higher potential over 4.5 V, and leads to the formation of micro-cracks at the crystal surface and the distortion of crystal periodicity. These two kinds of defects lead to further non-crystallization of the crystal surface and the emergence of a very small amount of another possible phase. Our stepwise pre-cycling treatment effectively depressed the formation of the former two kinds of defects, and could significantly improve cyclic durability. The observation of non-crystallization at the cathode crystal surface, which would diminish the battery performance, is consistent with our preliminary ac impedance results.     

In situ X-ray absorption spectroscopic study of Li-rich layered cathode material Li[Ni0.17Li0.2Co0.07Mn0.56]O2

Although Li-rich solid-solution layered materials Li₂MnO₃-LiMO₂ (M = Co, Ni, etc.) are expected as large capacity lithium insertion cathodes, the fundamental charge-discharge reaction mechanism of these materials is not clear. Therefore the change in valence states of Ni, Co and Mn of Li[Ni_0.17Li_0.2Co_0.07Mn_0.56]O₂ during charge-discharge was examined in detail using in situ X-ray absorption spectroscopy (XAS), which includes both X-ray absorption near-edge structure (XANES) and extended X-ray absorption fine structure (EXAFS) measurements. Since the Mn K edge shift during charge-discharge was not clear to determine the valence change of Mn, the Mn K pre-edge shift was examined during charge-discharge. In our measurements, only a small shift of the Mn K pre-edge toward lower energy was observed on discharge from 4.8 to 2.0 V. This corresponds to a decrease of the Mn valence from 4+ to approximately 3.6+. However, this shift cannot explain the large reversible capacity of this material and thus strongly suggests the participation of oxygen in the reversible charge-discharge reaction of this material.     

Synthesis and electrochemical performance of the high voltage cathode material Li[Li0.2Mn0.56Ni0.16Co0.08]O2 with improved rate capability

The high voltage layered Li[Li_0.2Mn_0.56Ni_0.16Co_0.08]O₂ cathode material, which is a solid solution between Li₂MnO₃ and LiMn_0.4Ni_0.4Co_0.2O₂, has been synthesized by co-precipitation method followed by high temperature annealing at 900 °C. XRD and SEM characterizations proved that the as prepared powder is constituted of small and homogenous particles (100-300 nm), which are seen to enhance the material rate capability. After the initial decay, no obvious capacity fading was observed when cycling the material at different rates. Steady-state reversible capacities of 220 mAh g⁻¹ at 0.2C, 190 mAh g⁻¹ at 1C, 155 mAh g⁻¹ at 5C and 110 mAh g⁻¹ at 20C were achieved in long-term cycle tests within the voltage cutoff limits of 2.5 and 4.8 V at 20 °C.     

Electrochemical and thermal characterization of AlF3-coated Li[Ni0.8Co0.15Al0.05]O2 cathode in lithium-ion cells

Li[Ni_0.8Co_0.15Al_0.05]O₂ particles are modified with AlF₃ as a new coating material. Even though the initial discharge capacity of the coated Li[Ni_0.8Co_0.15Al_0.05]O₂ is almost the same as that of the pristine material, the capacity retention and the thermal stability, in a highly oxidized state are both significantly improved. This effect is attributed to the thin AlF₃ coating layer protecting the oxidized cathode particles from attack by hydrogen fluoride in the electrolyte.     

Preparation and electrochemical characterization of single-crystalline spherical LiNi1/3Co1/3Mn1/3O2 powders cathode material for Li-ion batteries

LiNi_1/3Co_1/3Mn_1/3O₂ has aroused much interest as a new generation of cathode material for Li-ion batteries, due to its great advantages in capacity, stability, low cost and low toxicity, etc. Here we report a novel single-crystalline spherical LiNi_1/3Co_1/3Mn_1/3O₂ material that is prepared by a convenient rheological phase reaction route. The X-ray powder diffraction, scanning electron microscopy and transmission electron microscopy indicate that the particles are highly dispersed with spherical morphologies and diameters of about 1-4 μm, and more interestingly, they show a perfect single-crystalline nature, which is not usual according to the crystal growth theories and may bring extra benefits to applications. Electrochemical tests show good performance of the material in both the capacity and cycling stability as cathode material in a model cell.     

Electrochemical performance of SrF2-coated LiNi1/3Co1/3Mn1/3O2 cathode materials for Li-ion batteries

SrF₂-coated LiNi_1/3Co_1/3Mn_1/3O₂ cathode materials with improved cycling performance over 2.5–4.6 V were investigated. The structural and electrochemical properties of the materials were studied using X-ray diffraction (XRD), scanning electron microscope (SEM), charge–discharge tests and electrochemical impedance spectra (EIS). The results showed that the crystalline SrF₂ with about 10–50 nm particle size is uniformly coated on the surface of LiNi_1/3Co_1/3Mn_1/3O₂ particles. As the coating amount increased from 0.0 to 2.0 mol%, the initial capacity and rate capability of the coated LiNi_1/3Co_1/3Mn_1/3O₂ decreased slightly owing to the increase of the charge-transfer resistance; however, the cycling stability was improved by suppressing the increase of the resistance during cycling. 4.0 mol% SrF₂-coated LiNi_1/3Co_1/3Mn_1/3O₂ showed remarkable decrease of the initial capacity. 2.0 mol% coated sample exhibited the best electrochemical performance. It presented an initial discharge capacity of 165.7 mAh g⁻¹, and a capacity retention of 86.9% after 50 cycles at 4.6 V cut-off cycling.     

Direct observation of the partial formation of a framework structure for Li-rich layered cathode material Li[Ni0.17Li0.2Co0.07Mn0.56]O2 upon the first charge and discharge

The structural changes upon the first charge and discharge of a Li-rich layered cathode material Li[Ni_0.17Li_0.2Co_0.07Mn_0.56]O₂ were investigated using high-angle annular dark-field scanning transmission electron microscopy (HAADF-STEM) and selected-area electron diffraction (SAED). Atomic resolution STEM observations revealed that some of the transition metal (TM) atoms were transferred from the TM layers to the Li layers upon the first charge and discharge, leading to the partial formation of a framework structure. This framework structure was considered as a spinel structure based on our simulation results of the corresponding SAED pattern of the fully charged state. This framework structure was also recognized even at the early stage of the first charging process in the plateau region around 4.5 V by using the SAED patterns, indicating that the formation of this framework structure started at the same time as the electrochemical activation.     

Effect of Ag additive on the performance of LiNi1/3Co1/3Mn1/3O2 cathode material for lithium ion battery

The LiNi_1/3Co_1/3Mn_1/3O₂/Ag composite used for cathode material of lithium ion battery was prepared by thermal decomposition of AgNO₃ added to commercial LiNi_1/3Co_1/3Mn_1/3O₂ powders to improve the electrochemical performance of LiNi_1/3Mn_1/3Co_1/3O₂. Structure and morphology analysis showed that Ag particles were dispersed on the surface of LiNi_1/3Co_1/3Mn_1/3O₂ instead of entering the crystal structure. The results of charge–discharge tests showed that Ag additive could improve the cycle performance and high-rate discharge capability of LiNi_1/3Mn_1/3Co_1/3O₂. Extended analysis indicated that Ag was unstable in the commercial electrolyte at high potential. The improved electrochemical performance caused by Ag additive was associated not only with the enhancement of electrical conductivity of the material and the lower polarization of the cell, but also with the increased “c” parameter of LiNi_1/3Mn_1/3Co_1/3O₂ after repeated charge/discharge cycles and the compact and protective SEI layer formed on the surface of LiNi_1/3Mn_1/3Co_1/3O₂.     

Improvement of structural and electrochemical properties of AlF3-coated Li[Ni1/3Co1/3Mn1/3]O2 cathode materials on high voltage region

The particle surface of Li[Ni_1/3Co_1/3Mn_1/3]O₂ was modified by AlF₃ as a new coating material to improve the electrochemical properties in the high cutoff voltage of 4.5 V. The AlF₃-coated Li[Ni_1/3Co_1/3Mn_1/3]O₂ showed no difference in the bulk structure compared with the pristine one and the uniform AlF₃ coating layers whose thickness is of about 10 nm covered Li[Ni_1/3Co_1/3Mn_1/3]O₂ particles, as confirmed by a transmission electron microscopy. The AlF₃ coating on Li[Ni_1/3Co_1/3Mn_1/3]O₂ particles improved the overall electrochemical properties such as the cyclability, rate capability and thermal stability compared with those of the pristine Li[Ni_1/3Co_1/3Mn_1/3]O₂. Such enhancements were attributed to the presence of the stable AlF₃ layer which acts as the interfacial stabilizer on the surface of Li[Ni_1/3Co_1/3Mn_1/3]O₂.     

Studies on the low-heating solid-state reaction method to synthesize LiNi1/3Co1/3Mn1/3O2 cathode materials

The low-heating solid-state method has been adopted to synthesize LiNi_1/3Co_1/3Mn_1/3O₂ materials. The final product, with homogeneous phase and smooth crystals indicated by XRD and SEM results, can be synthesized at 700 °C, much lower than the synthesis temperatures of co-precipitation method. The reaction process and microstructure of precursor has been investigated by IR spectrum. By comparative studies with the mixture of CH₃COOLi and (Ni, Co, Mn)(C₂O₄), it is testified that the precursor is homogeneous, rather than a mixture. The decomposition process and the reaction energy have been studied to investigate the reaction mechanism of the precursor when heated at high temperature. The as-synthesized LiNi_1/3Co_1/3Mn_1/3O₂ exhibits excellent electrochemical properties, exhibiting initial specific capacity of 167 mAh g⁻¹ with stable cyclic performance.     

The electrochemical property of ZrFx-coated Li[Ni1/3Co1/3Mn1/3]O2 cathode material

Electrochemical and thermal properties of pristine and ZrF_x-coated Li[Ni_1/3Co_1/3Mn_1/3]O₂ cathode materials are compared. The hydrothermal method is introduced for the fabrication of a uniform coating layer. The formation of a compact coating layer on the surface of pristine powder is observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). From TEM-EDS and XPS analysis, it is inferred that the coating layer is ZrO_xF_y (zirconium oxyfluoride) form. The coated Li[Ni_1/3Co_1/3Mn_1/3]O₂ electrodes have better rate capability and cyclic performance at high temperature compared with the pristine electrode. The thermal stability of the Li[Ni_1/3Co_1/3Mn_1/3]O₂ electrode is also enhanced by the ZrF_x coating. Such enhancements are due to the presence of a stable coating layer, which effectively suppresses the chemical instability ascribed to surface reaction between electrode and electrolyte.     

Effect of Cr doping on the structural,electrochemical properties of Li[Li0.2Ni0.2−x/2Mn0.6−x/2Crx]O2 (x = 0, 0.02, 0.04, 0.06, 0.08) as cathode materials for lithium secondary batteries

Prospective positive-electrode (cathode) materials for a lithium secondary battery, viz., Li[Li_0.2Ni_0.2−x/2Mn_0.6−x/2Cr_x]O₂ (x = 0, 0.02, 0.04, 0.06, 0.08), were synthesized using a solid-state pyrolysis method. The structural and electrochemical properties were examined by means of X-ray diffraction, cyclic voltammetry, SEM and charge–discharge tests. The results demonstrated that the powders maintain the α-NaFeO₂-type layered structure regardless of the chromium content in the range x ≤ 0.08. The Cr doping of x = 0.04 showed improved capacity and rate capability comparing to undoped Li[Li_0.2Ni_0.2Mn_0.6]O₂. ac impedance measurement showed that Cr-doped electrode has the lower impedance value during cycling. It is considered that the higher capacity and superior rate capability of Cr-doping samples would be ascribed to the reduced resistance of the electrode during cycling.     

Synthesis and electrochemical properties of Li[Ni0.45Co0.1Mn0.45−xZrx]O2 (x = 0, 0.02) via co-precipitation method

Li[Ni_0.45Co_0.1Mn_0.45−xZr_x]O₂ (x = 0, 0.02) was synthesized via co-precipitation method. Partial Zr doping on the host structure of Li[Ni_0.45Co_0.1Mn_0.45]O₂ was carried out to improve the electrochemical properties. The Zr-doped Li[Ni_0.45Co_0.1Mn_0.43Zr_0.02]O₂ was evaluated in terms of specific discharge capacity, cycling performance and thermal stability. The Zr-doped Li[Ni_0.45Co_0.1Mn_0.45−xZr_0.02]O₂ shows the improved cycling performance and stable thermal stability. The major exothermic reaction was delayed from 252.1 °C to 289.4 °C.     

Synthesis of LiNi1/3Co1/3Mn1/3O2 as a cathode material for lithium battery by the rheological phase method

LiNi_1/3Co_1/3Mn_1/3O₂ is prepared by a rheological phase method. Homogeneous precursor derived from this method is calcined at 800 °C for 20 h in air, which results in the impressive differences in the morphology properties and electrochemical behaviors of LiNi_1/3Co_1/3Mn_1/3O₂ in contrast to that obtained by a solid-state method. The microscopic structural features of LiNi_1/3Co_1/3Mn_1/3O₂ are investigated using scanning electron microscopy (SEM), X-ray diffraction (XRD). The electrochemical properties of LiNi_1/3Co_1/3Mn_1/3O₂ are carried out by charge–discharge cycling test. All experiments show that the microscopic structural features and the morphology properties are deeply related with the electrochemical performances. The obtained results suggest that the rheological phase method may become an effective route to prepare LiNi_1/3Co_1/3Mn_1/3O₂ cathode materials for lithium battery.