共查询到18条相似文献,搜索用时 234 毫秒
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在实验室建立了4流中间包流体流动的物理模型,通过测定停留时间分布(RTD)曲线,研究不同的控流装置组成的中间包结构对流体流动特性的影响。研究结果表明:沟槽或者圆孔槽均能明显改善各流流动特性的一致性,与带"V"型挡墙组合的挡坝高度对中间包内钢液的流动特性有影响;适当高度的坝与湍流控制器、沟槽、"V"型挡墙组合的控流装置在控制流体流动方面效果较好,在其基础上将沟槽改成圆孔槽控流效果更佳。根据实验研究提出最佳方案,即带湍流控制器、孔径φ150mm的"V"型挡墙、高300mm的坝和圆孔槽的中间包组合。 相似文献
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J. -L. Yeh W. -S. Hwang C. -L. Chou 《Journal of Materials Engineering and Performance》1992,1(5):625-636
A three-dimensional mathematical model has been developed based on the incorporation of a computational fluid dynamics technique,
called SOLA-SURF, and theK-ε turbulence model. Numerical solutions of the three-dimensional turbulent Navier-Stokes equations and theK and ε equations together with the free surface treatment are presented to study the turbulent flow behavior of molten steel
in tundishes. Computed results describing the three-dimensional flow field, particle path lines, residence time distribution
curve during steady-state operation are presented. The values oft
min,t
peak, andt
mean derived from the residence time distribution curve are used to evaluate the effects of using various combinations of flow
control devices such as dams, weirs, and dams with a hole in the flow field. The computed results were compared with the experimental
data obtained from a full-scale plexiglas/water model of tundish. The comparisons exhibited good consistency. 相似文献
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For a long time it has been recognized that flow of metal in the liquid pool at the head of a continuous caster can have a
significant effect on the operability of the caster and the quality of the steel produced. Poorly engineered flows can result
in thinning of the shell produced in the mold, with consequent danger of breakouts, entrapment of inclusions or gas bubbles,
as well as macrosegregation. There can be similar impacts of the flow in the DC casting of aluminum, Flows are controlled,
in the case of steel casting, by the design of the submerged entry nozzle (SEN) and by auxiliary devices sych as electromagnetic
brakes and stirrers. In the case of aluminum casting, it is common practice to place a ceramic “bag” around the SEM to control
the flow. Usually the design of these devices involves much empiricism; the metal pools arc hot and difficult to access, and
flow measurements are therefore difficult. Some use has been made of mathematical and physical models in developing flow control
devices. The difficulty with the former is that the flows are turbulent and in a volume with an irregular geometry; consequently,
model predictions are questionable unless tested in some way. Such testing can be done using physical models which can also
provide their own insights into the nature of the flow. Unfortunately, most physical modeling of casters in the past has been
qualitative, or semi-quantitative. The paper describes a project at Berkeley where quantitative results are being obtained
from a physical model of a caster with the help of particle image velocimctry (PIV), In this technique (cross correlation
PIV), a digital camera records an image of tracer particles scattered throughout the flow. A second image is recorded 33milliseconds
later and the two digital images are interrogated by commercial software (Optical Flow Systems. Edinburgh. Scotland) to determine
the motion of the particles from one image to the next and yield a vector map of the flow. The technique has been extended
to yield time averaged velocity vectors for turbulent flows (the case in the casters and models) by ensemble averaging the
vectors from many pairs of images. Water models, including full sized ones, have been constructed for steel and aluminum casters.
Various SENs and bags can be used in the model and their effects measured by PIV. Results show that the orientation of the
two ports at the bottom of the SEN has a strong effect on the flow in steel casting. The water model of the aluminum caster
has shown the strong effect of the bag geometry, and of bag misalignment, on flow in the liquid pool. The commercial software
FIDAP has been used to compute time averaged velocities in the physical models. Agreement between measurements and predictions
varies from good to fair, depending on conditions. 相似文献
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合理控制中间包的流场有利于促进钢液中夹杂物上浮、均匀钢液成分和温度。水模型试验和数值模拟是两种主要的中间包流场研究方法,各有优缺点应相互补充。数值模拟成本低廉速度快,但受限于边界条件的不确定性和湍流模型的局限性难以完全真实反映中间包内的流场。水模型试验能够较为准确地模拟中间包内流场,但无法准确模拟温度场、水口结瘤、覆盖剂和吹气等对中间包流场的影响。研究表明,湍流控制器对降低长水口钢液射流的湍动能、均匀钢液温度和成分、聚拢射流让其转向向上流动降低死区体积分数、延长平均停留时间和优化流场结构具有很好的作用。湍流控制器、堰、坝和导流挡墙合理组合,协同发挥的控流效果,优于单一控流装置的效果。合理调节堰与包底距离、挡坝高度、堰与挡坝距离、堰与出流口距离、挡坝开孔的个数、尺寸和角度,可以优化中间包流场,促进夹杂物去除。气幕挡墙对钢液进行气洗可以提高钢液洁净度。环形气幕挡墙解决了条形气幕挡墙夹杂物去除率低、且不稳定的问题,提高了夹杂物去除率。最后,中间包流场数学模型精细化,并考虑连铸过程中更多工艺与边界条件的影响是未来发展的趋势。对于中间包流场研究的特定问题,针对性设定优化指标,会使得优化研究工作事半功倍。水模型试验作为中间包控流技术的另一种重要研究手段,同样越趋精确化,不断有研究者以提高试验精度为目的在试验方法和测量原理上进行探索和创新。 相似文献
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马登德丁以林严良峰吴国忠 《连铸》2017,36(4):17-20
通过优化连铸过程中的结晶器铜板使用方法,实现完全消除由于结晶器铜板引起板坯表面裂纹,同时结晶器铜板镀层的过钢量从2万t提高到6万t;为有效去除板坯中大颗粒夹杂物,改进中间包流场设计,保留稳流器,取消挡墙和挡坝,使得钢水的运动轨迹和停留时间发生变化,从而显著降低板坯中10 μm以上大颗粒夹杂物的数量、并能将夹杂物的最大尺寸控制在20 μm以内;通过上述工艺实践,实现大幅提高奥氏体不锈钢板坯质量。 相似文献
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The optimization of flow control devices(FCDs) for a T-type five-strand billet caster tundish was carried out by water modeling and numerical simulation. In water modeling experiments, flow characteristics of the bare tundish and tundish conf igurations with designed U-type baff les and a round turbulence inhibitor were analyzed using residence time distribution(RTD) curves. Mathematical models for liquid steel in the real plant tundish were established using the fluid dynamics software package Fluent. The flow field, the temperature field, and the RTD curves of liquid steel in the proposed tundish conf igurations were obtained. The results of numerical simulation and water modeling were validated with each other by the predicted and experimental RTD curves. The results of flow field and temperature field were used to ref lect the actual state of a real plant tundish and to choose the optimal FCD. Finaly, from the whole performance of the multi-strand tundish, the optimal scheme was determined by combining the results of water modeling and numerical simulation. With the optimal tundish equipped with U-type baffle with def lector holes and round turbulence inhibitor, not only was the flow characteristic of each strand improved, but also the difference of flow characteristics between multiple strands was smaller. 相似文献
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ZHOU Ming LI Wencai Central Iron Steel Research Institute Ministry of Metallurgical Industry Beijing China 《金属学报(英文版)》1990,3(12):377-383
A separated flow model with stochastical trajectories has been developed to describe the fluidflow in a bubble stirred ladle.The bubble dispersion,turbulent characteristics and gas-liquidinteractions can be predicted by this mathematical model.The bubble flow as a dispersedphase is treated in a Lagrangian frame of reference and the analysis of the turbulent flow forliquid phase is conducted in a Eulerian field.The interactions between bubbles and liquidphases are considered as a bubble source term in the control equation for a continuous phase.The Monte Carlo sampling method is used to determine the bubble trajectories.The homoge-neous flow model is also taken into consideration so that it can be compared with the sepa-rated flow model.Numerical predictions using a water model of a ladle show that the pre-dicted results of the separated flow model agree satisfactorily with the experimental results,but the prediction of the homogeneous flow model are not in good agreement with the experi-mental results. 相似文献
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《中国铸造》2016,(6):414-421
The physical model of a ten-strand bilet caster tundish was established to study the effects of various lfow control devices on the melt lfow. Before and after the optimization of the melt lfow, the inclusion removal in the tundish was evaluated by plant trials. The physical modeling results show that when combined with a baflfe, the turbulence inhibitor, instead of the impact pad, can signiifcantly improve the melt lfow. A turbulence inhibitor with a longer length of inner cavity and without an extending lip at the top of the sidewal seems to be efifcient in the improvement of the melt lfow. Various types and designs of baflfes al inlfuence the lfow characteristics signiifcantly. The “V” type baflfes are better than the straight baflfes for lfow control. The “V” type baflfe with four inclined holes at the sidewal away from the stopper rods is better in melt lfow control than the one with one inclined hole at each sidewal. The combination of a wel-designed turbulence inhibitor and an appropriate baflfe shows high efifciency on improving the melt lfow and an optimal proposal was presented. Plant trials indicate that, compared with the original tundish conifguration in prototype, the inclusions reduce by 42% and the inclusion distribution of individual strands is more similar with the optimal one. The optimal tundish conifguration effectively improves the melt lfow in the ten-strand bilet caster tundish. 相似文献