Transient flashing propellant flow models to predict internal flow characteristics,spray velocity,and aerosol droplet size of a pMDI

Despite the popularity of the pMDI as an asthma remedy, the mechanism leading to spray generation is elusive, mainly due to small length scales and short time scale, causing experimental difficulties to obtain flow information. This mechanism involves transient development of two-phase flashing propellant flow inside pMDI actuator as well as transfer of heat, mass, and momentum between the liquid and vapor phase. Variations in the rate of such interphase phenomena dictate the two-phase mass flow rate emission, which itself determines spray velocity and droplet size. In this work, we compare the performance of existing two-phase flow models to predict the flow conditions and the rate of propellant flow through a pMDI actuator: the homogenous equilibrium model (HEM), the slip equilibrium model (SEM), and the homogenous frozen model (HFM). The velocity prediction of the HFM was found to be in good agreement with phase Doppler anemometry (PDA) data indicating the metastable nature of the emitted propellant spray. This work also considers Clark's correlation for the aerosol droplet size based on the results of the flow model. The results of the correlation were compared with PDA droplet size measurements. Clark's correlation was found to be effective in predictions of the temporal droplet size variations. However, the value of an empirical constant had to be tuned to fix the droplet size for a given combination of formulation, device, and to a lesser extent also the distance from the spray orifice where predictions are compared with PDA data. This highlights the need to develop first principle atomization models without the need for case-by-case adjustment.

© 2017 American Association for Aerosol Research     

A model of transient internal flow and atomization of propellant/ethanol mixtures in pressurized metered dose inhalers (pMDI)

This article reports the extension to binary propellant/excipient mixtures of the multiphase model of transient internal flow and atomization in pressurized metered dose inhalers (pMDIs) of Gavtash and colleagues for propellant-only flows. The work considers different accounts of the effect of less volatile ethanol on the saturated vapor pressure (SVP), viscosity and surface tension of HFA-based pMDI formulations. Representation of the SVP of HFA/ethanol mixtures by Raoult's law is compared with the empirical model developed by Gavtash and colleagues as well as different theoretical mixing rules for surface tension and viscosity. For initial ethanol contents ranging from 0 to 20% by mass, the temperature, pressure and spray velocity were predicted to be almost independent of ethanol concentration when using the empirical SVP model of Gavtash and colleagues. The predicted aerosol droplet size increases with increasing concentration of ethanol. These model predictions compare favorably with phase Doppler anemometry (PDA) measurements of pMDI sprays. Exploration of model predictions with different mixing rules suggest that variations of the dynamic viscosity could result in 0.7 µm droplet size change, and different surface tension models yield around 1.5 µm droplet size change. The findings of this work challenge the view that the increase of droplet size is caused by the low volatility of excipients such as ethanol. Instead, attention is focused on composition-dependent viscosity and surface tension as potential controlling parameters with significant effect on the droplet size of HFA/ethanol sprays.

Copyright © 2018 American Association for Aerosol Research     

Experimental investigations of particle formation from propellant and solvent droplets using a monodisperse spray dryer

Experimental studies of particle formation from solution droplets were conducted using a newly developed monodisperse spray drying process. Solutes beclomethasone dipropionate and caffeine were dissolved in ethanol, pressurized hydrofluoroalkane propellant 134a, and mixtures thereof. Solutions were atomized into monodisperse microdroplets using a custom droplet generator installed in a laboratory scale spray dryer, enabling drying and collection of the resulting monodisperse microparticles. The effects of droplet diameter, solution concentration, solvent composition, and drying rate on the physical properties of the dried particles were evaluated. Particle morphology and size were assessed using ultramicroscopy and image analysis of micrographs. Extent of crystallinity and polymorphism were investigated using Raman spectroscopy. The drying temperature was found to have a large effect on the morphology of amorphous beclomethasone dipropionate particles. Particles dried near room temperature were spheroidal to ellipsoidal with prevalent surface concavities and evidence of shell buckling; increasing the drying temperature for fixed droplet size and composition resulted in a transition to more spherical, smooth-surfaced particle morphologies. Crystalline caffeine microparticles were made up of assemblies of multiple crystallites. The measured length and breadth of these crystallites was found to be correlated with the time available for crystal nucleation and growth as calculated using a particle formation model. The results highlight the abilities and limitations of currently available particle formation models in elucidating the relationships between the size, composition, and evaporation rate of drying solution droplets and the physical properties of the resulting particles. The work demonstrates the suitability of monodisperse spray drying as an experimental technique for investigating the fundamentals of particle formation from solution droplets.

© 2018 American Association for Aerosol Research     

CORRELATION FOR DROP SIZE IN LIQUID/LIQUID SPRAY COLUMNS

A single equation is presented which predicts the drop size in liquid/liquid spray columns up to the critical nozzle velocity:

with an average deviation of 9.7%. This can be reduced to 7.3% if two regions are considered separated by a critical nozzle diameter:     

Detachment of Droplets in a Fully Developed Turbulent Channel Flow

Liquid aerosols deform and detach from solid surfaces under an external force. It is a familiar phenomenon in many engineering applications. This article experimentally investigates the deformation and detachment of liquid droplets on three different solid surfaces in a fully developed turbulent channel flow. It is shown that the droplets either are compressed or elongate under the turbulent flow. The elongation of the droplet due to the turbulent flow is measured and presented. When the friction velocity of the flow exceeds a critical value, the droplets slide along the surface. The critical friction velocity is found empirically to be inversely proportional to the square root of the contact diameter. The sliding velocity after detachment is also reported. It has been observed by many researchers that, when the external force is gravity or a simple shear flow, the retention force of the droplet is proportional to the difference between the cosines of the receding and advancing contact angles. As the shape of a deformed droplet is much more complex under a turbulent flow, this article discusses the applicability of the same relation to the turbulent channel flow.

Copyright 2014 American Association for Aerosol Research     

Studies on detachment behavior of micron sized droplets: A comparison between pure fluid and nanofluid

Resuspension is considered as a source of indoor air pollutants. These airborne pollutants can be in the form of liquid or solid. It has been previously found that the detachment mechanism of liquid droplets is different from the solid particles on the poly(methyl methacrylate) (PMMA) surface. Liquid droplets detach by portion when they are under an increasing normal force field while droplets detach completely when under a tangential force field. In this research, droplet detachment experiments are extended to different substrate materials, which are PMMA, glass, and stainless steel by the means of centrifuge. Also, the differences in detachment between pure glycerol-water (pure fluid) and a glycerol solution with the addition of nanoparticles (nanofluid) are investigated under different substrate materials. It is found that liquid droplets, again, detach by portion under normal force for all the substrate materials. For tangential force, the droplets detach completely if the exerted force was sufficiently large and the threshold values are material dependent, which is further elaborated by retention theory. After the addition of nanoparticles, a higher removal force was required compared to the droplets of pure fluid within the same size range. Also, solid residues with a negligible amount of fluid were found on the substrate after each removal of droplets under both normal and tangential force. The involvement of nanoparticles could be the pioneer work for future studies on commonly found liquid pollutants, which are prone to be contaminated by solid particles, such as in salivary excretion.

Copyright © 2018 American Association for Aerosol Research     

Growth rate and oscillation frequency of electrified jet and droplet: Effects of charge and electric field

Electrified jets are applied industrially in agriculture, automobiles, targeted drug delivery systems, spacecraft propulsion units, liquid metal sprayers, ion sources, emulsifiers, dust scavenging systems, and ink-jet printers. Electrified columnar jets experience instability caused by electrohydrodynamic interactions of the charged liquid surfaces with electric fields. Electrostatic and surface tension forces competing along the liquid surface create surface pressure differences. The temporal rise and fall of the surface pressure induce oscillations of jets and droplet. A linear theory was derived to yield a dispersion equation determining the most dominant wavelength of oscillation for a given charge level and electric field; this enabled the estimation of the diameter of an atomized droplet. In addition, the frequency of oscillation was derived for a cylindrical jet and spherical droplet. Parametric studies were performed for various charging levels and electric field strengths.

© 2018 American Association for Aerosol Research     

Influence of surfactants on growth of individual aqueous coarse mode aerosol particles

Understanding the links between aerosol and cloud and radiative properties remains a large uncertainty in predicting Earth's changing energy budget. Surfactants are observed in ambient atmospheric aerosol particles, and their effect on cloud droplet growth is a mechanism that was, until recently, neglected in model calculations of particle activation and droplet growth. In this study, coarse mode aqueous aerosol particles were created containing the surfactant Igepal CA-630 and NaCl. The evaporation and condensation of these individual aqueous particles were investigated using an aerosol optical trap combined with Raman spectroscopy. For a relative humidity (RH) change from 70% to 80%, droplets containing both Igepal and NaCl at atmospheric concentrations exhibited on average more than 4% larger changes in droplet radii, compared to droplets containing NaCl only. This indicates enhanced water uptake in the presence of surfactants, but this result is unexpected based on the standard calculation of the effect of surfactants, using surface tension reduction and/or hygroscopicity changes, for particles of this size. One implication of these results is that in periods with increasing RH, surfactant-containing aqueous particles may grow larger than similarly sized aqueous NaCl particles without surfactants, thus shifting atmospheric particle size distributions, influencing particle growth, and affecting aerosol loading, visibility, and radiative forcing.

Copyright © 2018 American Association for Aerosol Research     

Droplet-based microfluidics detector for bioaerosol detection

Detection of bioaerosols is important in fields ranging from environmental health monitoring to biosurveillance, and current detector weaknesses have motivated the development of new technologies. In this work, a detector was built, which applies the principles of droplet microfluidics to bioaerosol detection. Droplet microfluidics is a subfield of microfluidics based on the creation of monodisperse microdroplets with compartmentalized reagents and supports enhanced assays and fluidic manipulations. The bioaerosol detector operates by aerodynamically focusing aerosols directly into these droplets to harness the benefits of the microreactor environment. A breadboard detector system, which consisted of an aerodynamic focusing lens, aerosol-focusing capillary, microfluidic droplet chip, and optical microscope, was constructed. Computational fluid dynamic simulations and Lagrangian particle tracking modeling were conducted to identify the optimal conditions for focusing. Preliminary experiments, where aerosols were deposited onto a solid substrate, demonstrated sub 200-µm spot diameters for aerodynamic diameters of 2–5 µm. Test aerosols were then generated, and collected into the microfluidic liquid interface on the chip as verified by microscopy. Recovery efficiency of the aerosols was dependent on aerosol size and ranged from about 27% to nearly 100%. Finally, to prove bioaerosol collection and detection, a droplet propidium iodide (PI) assay was performed: the system distinguished between E. coli and non-biological aerosols within 20 s. Overall, this work established the technique of direct collection of bioaerosols into a convenient droplet microfluidic platform for detection.

Copyright © 2017 The Johns Hopkins University Applied Physics Laboratory     

Effect of gas temperature on the capture of charged particles by oppositely charged water droplets

This work reports experimental results on the effects of temperature (25, 45, and 65°C at different relative humidity) on the scrubbing of charged submicron particles by means of cold (25°C) droplets charged with opposite polarity. The aim of the study is to experiment how the capture of particles is influenced by the simultaneous presence of electrostatic and phoretic forces related to the occurrence of thermal and water vapor gradients close to the droplet surface. This information plays an important role in the development of wet electrostatic scrubbing (WES), an emerging technology for submicron and ultrafine particle capture. Tests were performed in a lab-scale system in which the particle laden-gas was scrubbed by a train of identic droplets. Particles were charged by a corona source while droplets are generated by electrospraying. Experiments revealed that for particles larger than about 250–300 nm, there were higher removal efficiencies in nonisothermal conditions, with limited differences between 45 and 65°C tests. For particles finer than about 150 nm, we sometimes observed lower removal efficiencies for higher gas temperatures, probably due to the difficulties in controlling particle charging for these particles. The experiments were interpreted with a consolidated stochastic model that predicted successfully the data at isothermal conditions, but was less effective for tests at higher gas temperatures. In our opinion, this discrepancy relies on synergies among the fluid dynamic field induced by droplet evaporation/condensation, the phoretic and the electrostatic forces, which are not considered in the model.

Copyright © 2016 American Association for Aerosol Research     

SELECTIVE GAS ABSORPTION UNDER PRESSURE

For selective removal of H2S from much larger quantities of CO₂ under pressure, an industrial prototype spray column has been constructed. Sodium hydroxide solution was atomized by a pressure nozzle of special design and entered the scrubber as fine spray to contact the sour gases.

Several operating variables were examined in order to indicate optimal operating conditions for maximum selectivity of H₂S over CO₂. Fine mist and short contact time favor this selective absorption process. An optimum inlet reactant concentration was found dependent upon the H₂S content relative to CO₂ in the inlet sour gas mixture. A special nozzle/shield configuration to avoid contact of sour gas with highly turbulent liquid during droplet formation significantly improved the selectivity.     

Water-based single-flow mixing condensation particle counter

A novel water-based condensation particle counter has been developed using a patented, single-flow mixing (SFM) condenser that permits a conventional thermal approach of using a hot saturator followed by a cold condenser to activate and grow particles for counting with an optical detector. A computational fluid dynamics (CFD) model of the internal flow, temperature, and vapor profiles was used to predict the effectiveness of the SFM condenser. Using the results from the CFD model, the counting efficiency was numerically calculated for pure water droplets, and the CPC cut-point (i.e., 50% counting efficiency) was predicted to be 8.3 nm. The experimental performance of the new CPC was measured with differential mobility analyzer-classified, monodisperse particles. The measured cut-points were 8.2 nm for Ag particles and 3.9 nm for NaCl particles. The reduction in the cut-point for NaCl is the result of a compound effect: water uptake by NaCl particles, which increases their size before entering into the growth section (condenser), and the reduction of the equilibrium vapor pressure of water over NaCl-water droplets, resulting in a decrease of the activation diameter.

Copyright © 2016 American Association for Aerosol Research     

Economics of Treating Waste Gases from an Air Stripping Tower Using Photochemically Generated Ozone

Air stripping towers have been recommended for the removal of volatile organic compounds (VOCs) in drinking water supply and industrial waste treatment systems. This technique removes VOCs economically in the liquid phase. It can, however, create adverse secondary environmental impacts by removing VOCs from the water and discharging them to the air.

A commonly proposed method for controlling .VOC emissions is filtration of the off-gas through adsorption of the stripped organics in the off-gas by granular activated carbon. The high incremental cost of this alternative has produced an interest in alternative control technologies.

One alternative currently available is based on short wavelength ultraviolet (UV) radiation. This technique combines the effects of ozone generation, free radical formation and photolysis of the contaminants to effectively control the VOC emissions. This technique is known as Advanced Photo Oxidation (APO)^R.

The cost for APO is $0.27/m³ for a 3.8 m³/hr contaminated water system. A system of this size is adequate for a groundwater decontamination project where a moderate length of time is available for restoration of the site. The cost of a conventional air stripping tower with Granular Activated Carbon (GAC) adsorption emissions control in this size range would be $0.40 to $0.45/m³ (J.M. Montgomery, 1986).

Additional testing will be required to fully develop design guidelines for different contaminants and larger systems. Another area for additional technical documentation is the application of this technique to the liquid phase oxidation of VOCs.     

MEASUREMENT OF INTERFACIAL AREA AND MASS TRANSFER COEFFICIENTS BY CHEMICAL METHOD OF C02 ABSORPTION INTO AQUEOUS SOLUTIONS OF NaOH IN A MODEL COLUMN WITH EXPANDED METAL SHEET PACKING

The theory of gas absorption accompanied by fast pseudo-fast order reaction which considered dependences of diffusivity, kinetic constant and Henry's law constant on absolute temperature and ionic strength was used to obtain values of effective interfacial areas and mass transfer coefficients in gas and liquid phase.

Experimental measurement of carbon dioxide absorption from mixture with air was performed in a pilot-plant column with expanded metal sheet packing irrigated with sodium hydroxide solution.

Resulting liquid and gas-side mass transfer coefficients are compared with values obtained from physical Absorption measurement of carbon dioxide into water and with measurement of gas-side mass transfer coefficient for sulphur dioxide in the same column.

The differences between determined values are discussed.     

Generation of monodisperse aerosols by combining aerodynamic flow-focusing and mechanical perturbation

A novel instrument has been developed for generating highly monodisperse aerosol particles with a geometrical standard deviation of 1.05 or less. This aerosol generator applies a periodic mechanical excitation to a micro-liquid jet obtained by aerodynamic flow-focusing. The jet diameter and its fastest growth wavelength have been optimized as a function of the flow-focusing pressure drop and the liquid flow rate. The monodisperse aerosol generated by this instrument is also charge neutralized with bipolar ions produced by a non-radioactive, corona discharge device. Monodisperse droplet generation in the 15- to 72-μm diameter range from a single 100-micron nozzle has been demonstrated. Both liquid and solid monodisperse particles can be generated from 0.7- to 15-μm diameter by varying solution concentration, liquid flow rate, and excitation frequency. The calculated monodisperse particle diameter agrees well with independent measurements. The operation of this new monodisperse aerosol generator is stable and reliable without nozzle clogging, typical of other aerosol generators at the lower end of the operating particle size ranges.

Copyright © 2016 American Association for Aerosol Research     

Synthesis of Porous Submicron Gd0.1Ce0.9O1.95 Particles by Carbon Nanoparticle-Addition Ultrasonic Spray Pyrolysis (CNA-USP) and Nanoparticle Preparation by Ball Milling

A new ultrasonic spray pyrolysis method, called carbon nanoparticle-addition ultrasonic spray pyrolysis (CNA-USP), is developed to synthesize nanoparticles of electrolyte material for solid oxide fuel cell applications. In CNA-USP, carbon nanoparticles are added in a precursor solution. First, Gd_0.1Ce_0.9O_1.95 (GDC) particles were synthesized from an aqueous solution of Ce(NO₃)₃ 6H₂O and Gd(NO₃)₃ 6H₂O by using the CNA-USP method. The resulting synthesized GDC particles were agglomerated, porous, primary particles on the order of 10 nm in diameter. EDX images revealed uniform distributions of Ce, Gd, and O in these porous particles. Then, these agglomerated, porous submicron GDC particles were ground into primary nanoparticles by ball milling for 24 h. The average diameter of the ground GDC nanoparticles was about double of their average crystallite size.

Copyright 2014 American Association for Aerosol Research     

An integrative model for the filtration efficiencies in realistic tests with consideration of the filtration velocity profile and challenging particle size distribution

Many well-established models can be applied to calculate the filtration efficiencies. In these models the filtration velocity and challenging particle size are assumed to be known accurately. However, in realistic filtration tests, the filtration velocity has profiles dependent on the filter holder geometry and experimental conditions; the challenging particles have size distributions dependent on the instruments and operation conditions. These factors can potentially affect the measured filtration efficiency and lead to discrepancies with the models.

This study aims to develop an integrative model to predict the filtration efficiencies in realistic tests by incorporating the effects of the filtration velocity profile and challenging particle size distribution classified by a differential mobility analyzer (DMA) into the existing filtration models. Face velocity profile is modeled with fluid mechanics simulations; the initial generated particle size distribution, the particle charging status and the DMA transfer function are modeled to obtain the challenging particle size distribution. These results are then fed into the filtration models. Simulated results are compared with experimental ones to verify the model accuracy. This model can be used to reduce filtration test artifacts and to improve the experimental procedure.

The results reveal that the face velocity upstream the filter exhibits high degree of homogeneity not affecting the filtration efficiency if the filter pressure drop is not very low. The generated particle size distribution and the DMA selection size window could influence the challenging particle size distribution and therefore the measured filtration efficiency.

Copyright © 2017 American Association for Aerosol Research     

Aerosol Generation by a Spray-Drying Technique Under Coulomb Explosion and Rapid Evaporation for the Preparation of Aerosol Particles for Inhalation Tests

In this study, nanosized (<100 nm) aerosol particles with high mass concentrations for inhalation tests were generated by a spray-drying technique with combining Coulomb explosion and rapid evaporation of the droplets. Under typical spray-drying conditions, aerosol particles with average diameter of 50–150 nm were prepared from a suspension of NiO nanoparticles with a primary diameter of 15–30 nm. Under the Coulomb explosion method, the sprayed droplets were charged by being mixed with unipolar ions to break up the droplets, which resulted in the generation of smaller aerosol particles with diameters of 15–30 nm and high number concentrations. Under the rapid evaporation method, the droplets were heated immediately after being sprayed to avoid inertial impaction on the flow path due to shrinkage of the droplet, which increased the mass concentration of the aerosol particles. The combination of the Coulomb explosion and rapid evaporation of droplets resulted in the generation of aerosol particles with sizes less than 100 nm and mass concentrations greater than 1 mg/m³; these values are often necessary for inhalation tests. The aerosols generated under the combined method exhibited good long-term stability for inhalation tests. The techniques developed in this study were also applied to other metal oxide nanoparticle materials and to fibrous multiwalled carbon nanotubes.

Copyright 2014 American Association for Aerosol Research