Aerosol Generation by a Spray-Drying Technique Under Coulomb Explosion and Rapid Evaporation for the Preparation of Aerosol Particles for Inhalation Tests

In this study, nanosized (<100 nm) aerosol particles with high mass concentrations for inhalation tests were generated by a spray-drying technique with combining Coulomb explosion and rapid evaporation of the droplets. Under typical spray-drying conditions, aerosol particles with average diameter of 50–150 nm were prepared from a suspension of NiO nanoparticles with a primary diameter of 15–30 nm. Under the Coulomb explosion method, the sprayed droplets were charged by being mixed with unipolar ions to break up the droplets, which resulted in the generation of smaller aerosol particles with diameters of 15–30 nm and high number concentrations. Under the rapid evaporation method, the droplets were heated immediately after being sprayed to avoid inertial impaction on the flow path due to shrinkage of the droplet, which increased the mass concentration of the aerosol particles. The combination of the Coulomb explosion and rapid evaporation of droplets resulted in the generation of aerosol particles with sizes less than 100 nm and mass concentrations greater than 1 mg/m³; these values are often necessary for inhalation tests. The aerosols generated under the combined method exhibited good long-term stability for inhalation tests. The techniques developed in this study were also applied to other metal oxide nanoparticle materials and to fibrous multiwalled carbon nanotubes.

Copyright 2014 American Association for Aerosol Research     

Impact of power level and refill liquid composition on the aerosol output and particle size distribution generated by a new-generation e-cigarette device

The new high-power Electronic Nicotine Delivery System (ENDS) can generate aerosols with higher nicotine concentrations than older ENDS. Aerosol particle sizes affect deposition patterns and then plasma nicotine levels in vapers. Consequently, understanding the factors influencing particle size distribution of high-power ENDS is relevant to assess their performance in terms of nicotine delivery. The particle size distribution and the aerosol output (aerosol mass) were measured using cascade impactors. The effects of the refill liquid composition (80% PG/20% VG vs. 80% VG/20% PG; PG refers to propylene glycol and VG to vegetable glycerin) and the power level of the battery (from 7 W to 22 W) were investigated. The aerosol output increases significantly with the power level following a logarithmic law. The PG/VG ratio also has an impact on the aerosol output. The higher the VG content in the refill liquid, the higher is the aerosol output. Besides, particle size distribution is positively related to the power level, following linear correlations between the mass median aerodynamic diameter (MMAD) and the power level in the range of 7–22 W. A moderate impact of the PG/VG ratio on size distribution is equally observed. Changes in the power level allow the transition between a dominant mode with MMAD from 613 nm to 949 nm. We demonstrated that the power level can strongly change the aerodynamic properties of high-power ENDS, especially at high voltage. Associated with the aerosol nicotine level assessment, MMAD could be determined as a means for comparing ENDS devices and nicotine delivery.

Copyright © 2018 American Association for Aerosol Research     

Using silver as a surrogate for plutonium: An experimental study of the explosive silver aerosol source term

An experimental method is developed for the purpose of simulating plutonium aerosol source terms with conventional metals in laboratory. In this method, metal samples are aerosolized by high explosive detonation in a containment vessel. Aerosols having aerodynamic diameter (AD) less than 10 µm are then collected by a cascade impactor and analyzed by atomic absorption spectroscopy. Two sets of experiments were conducted. In the first set, five candidate metal samples (Ag, W, Sn, Ce, and V) were tested. It is found that the cumulative mass distribution of silver under certain conditions was in good agreement with that of plutonium from the Operation Roller Coaster-Double Track experiment. Thus, silver is chosen as a surrogate to simulate the plutonium aerosol source term. In the second set, silver aerosol source term was studied in detail with different test configurations. The results demonstrate that the peak of the mass-size distribution of silver is in the AD range 1.1–3.3 µm. The amount and fraction of relatively small silver aerosols decrease significantly with time due to coagulation and deposition. Interestingly, the amount of silver in aerosols could be expressed as a quadratic function of the peak detonation pressure.

© 2016 American Association for Aerosol Research     

Development of a High-Pressure Aerodynamic Lens for Focusing Large Particles (4–10 μm) into the Aerosol Time-of-Flight Mass Spectrometer

A new aerodynamic lens system for an online aerosol time-of-flight mass spectrometer (ATOFMS) has been designed and constructed to transmit and allow the analysis of individual particles in the 4–10-μm-size range. Modeling was used to help design the lens within the bounds of ATOFMS instrumental constraints. The aerodynamic lens operates at a high inlet pressure, 3066 Pa (23 Torr), with a unique tapered relaxation region to improve large particle transmission. Every stage of the lens was tested empirically using a combination of particle deposition and light scattering experiments. The critical orifice was found to significantly impact large particle transmission, with orifices <200 μm in diameter completely suppressing large particle transmission. The addition of a virtual impactor allowed for the use of large orifices without any loss of functionality in the ATOFMS. The detection efficiency of the ATOFMS was >10% for particles from 4–10 μm with a peak efficiency of 74 ± 9% for 6-μm particles. With the extended size range provided by this inlet, the ATOFMS can now be extended to investigate single cell metabolomics.

Copyright 2014 American Association for Aerosol Research     

Assessment of indoor bioaerosols using a lab-made virtual impactor

To assess indoor bioaerosols, a virtual impactor having 1 µm cutoff diameter was designed, fabricated, and evaluated with computational fluid dynamics simulation and also with laboratory test using polystyrene latex particles. Two other cutoff diameters of 635 nm and 1.5 µm were obtained by changing the inlet flow rate and the ratio of minor channel-to-inlet flow rates. In field test, the virtual impactor was operated with varying cutoff diameter and field-emission scanning electron microscope (FE-SEM) analysis was performed for each cutoff diameter to observe morphologies of indoor aerosol particles sampled at the major and minor outlet channels. Particles were sampled at both outlet channels using the SKC Button Aerosol sampler and subsequently cultured. By colony counting, it was found that 56% of cultured fungal particles and 63% of cultured bacterial particles had aerodynamic sizes smaller than 1 µm. MALDI-TOF analysis and visual inspection of culture samples were used to identify indoor bacterial and fungal species, respectively. Nearly same species of bacteria and fungi were detected both in the major and minor flow channels.

© 2017 American Association for Aerosol Research     

Generation of monodisperse aerosols by combining aerodynamic flow-focusing and mechanical perturbation

A novel instrument has been developed for generating highly monodisperse aerosol particles with a geometrical standard deviation of 1.05 or less. This aerosol generator applies a periodic mechanical excitation to a micro-liquid jet obtained by aerodynamic flow-focusing. The jet diameter and its fastest growth wavelength have been optimized as a function of the flow-focusing pressure drop and the liquid flow rate. The monodisperse aerosol generated by this instrument is also charge neutralized with bipolar ions produced by a non-radioactive, corona discharge device. Monodisperse droplet generation in the 15- to 72-μm diameter range from a single 100-micron nozzle has been demonstrated. Both liquid and solid monodisperse particles can be generated from 0.7- to 15-μm diameter by varying solution concentration, liquid flow rate, and excitation frequency. The calculated monodisperse particle diameter agrees well with independent measurements. The operation of this new monodisperse aerosol generator is stable and reliable without nozzle clogging, typical of other aerosol generators at the lower end of the operating particle size ranges.

Copyright © 2016 American Association for Aerosol Research     

Rectangular Slit Atmospheric Pressure Aerodynamic Lens Aerosol Concentrator

A rectangular slit micro-aerodynamic-lens (μADL) aerosol concentrator operating at atmospheric pressure has been developed. A single stage version has shown concentration ratios of up to 40:1 for 1 μm aerosol particles while particles larger than 2 μm can be concentrated by more than 100:1 in a single stage. The design of this device has been guided by unsteady 3D CFD modeling using detached eddy simulations (DES), and has been validated experimentally using polystyrene spheres and salt crystals of known aerodynamic diameters. The pressure drop in the device does not exceed 1.5 kPa in the major flow and 0.3 kPa in the minor flow at a total flow of 10 slpm.

Copyright 2014 American Association for Aerosol Research     

Numerical,wind-tunnel,and atmospheric evaluation of a turbulent ground-based inlet sampling system

The use of inlets for transferring aerosols from the environment to instrumentation can introduce uncertainty in the measurement of aerosol properties. Aerosol loss during this process is a non-negligible issue that may bias the subsequent measurements. These loss mechanisms include aspiration at the inlet head and deposition/evaporation/condensation during transport through the sampling lines. Coarse-mode aerosol is significantly impacted by the aspiration and inertial loss mechanisms within an inlet system. This work uses wind tunnel experiments to investigate aerosol losses through the Storm Peak Laboratory’s (SPL) new aerosol inlet system. The inlet is used extensively for both intensive field campaigns and long-term aerosol monitoring. The results of numerical simulations of the SPL aerosol inlet sampling efficiency are provided at several wind speeds, and experimental results demonstrate the system has a 50% cut off for the coarse-mode at an aerodynamic diameter of approximately 13?μm and wind speed of 0.5?m s^?1. This investigation will lead to improved accuracy of in situ aerosol measurements at SPL and this system can be replicated at other atmospheric stations.

Copyright © 2019 American Association for Aerosol Research     

Spatial aerosol flow maldistribution: A design flaw confounding the proper calibration and data interpretation of stages “0” and “1” of the Andersen eight-stage nonviable cascade impactor

We introduced monodisperse calibrant particles into an eight-stage non-viable Andersen cascade impactor (ACI) operated at 28.3 L/min and separately quantified the particle mass captured under each of the four concentric rings of nozzles on stages 0 and 1, the entry and succeeding stages of this impactor. On both stages, we found that each ring of nozzles has a particle capture efficiency behavior that differs from the others, and the fraction of calibrant particles deposited under each of the individual rings of nozzles depended on the particle size. We believe this behavior derives primarily from a radial flow velocity non-uniformity associated with recirculation zones introduced by the 110° expansion angle of the inlet cone. Because of these recirculation zones, the inertia of particles larger than about 5 µm aerodynamic diameter will cause their point-wise local concentration to differ from the concentration at the inlet entry. This concentration maldistribution continues to stage 1 primarily because of the annular collection plate at stage 0. The influence of the inlet cone aerodynamics on the performance of both stages means that the size of particles deposited on these plates will be uncertain unless the aerosol transport entering the impactor associated with calibration using monodisperse particles exactly simulates the in-use aerosol flow conditions. The degree of realism necessary in the calibration method has heretofore not been discussed in published calibrations of the ACI, introducing uncertainty in the size interpretation of the particle mass collected on stages 0 and 1 in practical applications of this impactor.

Copyright © 2017 American Association for Aerosol Research     

In-situ characterization of e-cigarette aerosols by 90°-light scattering of polarized light

The polarization ratio method is used for fast in-situ characterization of unimodal condensed aerosols of e-cigarettes. The method is based on 90°-light scattering of polarized 680 nm laser light by the droplet ensemble inside an optically defined measuring volume. Mass median droplet diameter (MMD) is derived from the ratio of scattered light from horizontally and vertically polarized incident light beams assuming a fixed value of the geometric standard deviation of the aerosol mass distribution. MMD is used to correct for the size dependence of the mass-based scattering signal of vertically polarized light to obtain the mass concentration if the sensor is calibrated once with an aerosol with a fixed MMD. The sensor uses commercially available aerosol photometers, and its application to e-cigarette aerosols was validated with an impactor for MMD and with a filter measurement for mass concentration. Good correlation (r² > 0.97) for both parameters was observed. Application ranges are mass concentration range 0.5–50 mg/L, MMD 0.2–1.2 µm, 100 ms time resolution, and 0.2–3 L/min flow rate. The usefulness of this simple sensor for e-cigarette aerosol characterization is demonstrated by developing a scaling law between MMD and operating parameters of an e-cigarette, i.e., puff flow rate and mass concentration.

Copyright © 2018 American Association for Aerosol Research     

Application of centrifugal filter to aerosol size distribution measurement

In the present work, the centrifugal filter proposed by the authors was applied to classify aerosol particles followed by the detection of total mass or number concentrations so as to measure the size distribution of aerosol particles. The structure and operating condition of the centrifugal filter were optimized in order to attain sharp separation curves with various cut-off sizes between 0.3 and 10 μm. The aerosol penetrating the centrifugal filter at various rotation speeds was measured with a photometer to determine the total mass concentration. The virtue of this system is that the cut-off size is varied just by scanning the rotation speed of filter and that it can be applied to the measurement of high concentration aerosols without dilution by choosing an appropriate filter medium. As a result, the centrifugal filter was successfully applied to measure the size distribution of solid particles in size ranging from 0.3 to 10 μm.

Copyright © 2017 American Association for Aerosol Research     

Modification and laboratory evaluation of a TSI ultrafine condensation particle counter (Model 3776) for airborne measurements

A butanol-type ultrafine condensation particle counter (UCPC, Model 3776, TSI, Inc., Shoreview, MN, USA), which can achieve a 50% detection efficiency diameter (d₅₀) of 2.5 nm using a capillary-sheath structure, was modified and tested in the laboratory for airborne measurements. The aerosol flow rate through the capillary is a key factor affecting the quantification of aerosol particle number concentrations. A pressure-dependent correction factor for the aerosol flow rate was determined using a newly added mass flow meter for the sheath flow and the external calibration system. The effect of particle coincidence in the optical sensing volume was evaluated using an aerosol electrometer (AE, Model 3068B, TSI, Inc.) as a reference. An additional correction factor for the coincidence effect was derived to improve the quantification accuracy at higher concentrations. The particle detection efficiency relative to the AE was measured for mobility diameters of 3.1–50 nm and inlet absolute pressures of 101–40 kPa. The pressure dependence of the d₅₀ value, asymptotic detection efficiency, and shape of the particle detection efficiency curve is discussed, along with simple theoretical calculations for the diffusion loss of particles and the butanol saturation ratio in the condenser.

© 2017 American Association for Aerosol Science     

Modeling the thermodynamics and kinetics of sulfuric acid-dimethylamine-water nanoparticle growth in the CLOUD chamber

Dimethylamine (DMA) has a stabilizing effect on sulfuric acid (SA) clusters, and the SA and DMA molecules and clusters likely play important roles in both aerosol particle formation and growth in the atmosphere. We use the monodisperse particle growth model for acid-base chemistry in nanoparticle growth (MABNAG) together with direct and indirect observations from the CLOUD4 and CLOUD7 experiments in the cosmics leaving outdoor droplets (CLOUD) chamber at CERN to investigate the size and composition evolution of freshly formed particles consisting of SA, DMA, and water as they grow to 20 nm in dry diameter. Hygroscopic growth factors are measured using a nano-hygroscopicity tandem differential mobility analyzer (nano-HTDMA), which combined with simulations of particle water uptake using the thermodynamic extended-aerosol inorganics model (E-AIM) constrain the chemical composition. MABNAG predicts a particle-phase ratio between DMA and SA molecules of 1.1–1.3 for a 2 nm particle and DMA gas-phase mixing ratios between 3.5 and 80 pptv. These ratios agree well with observations by an atmospheric-pressure interface time-of-flight (APi-TOF) mass spectrometer. Simulations with MABNAG, direct observations of the composition of clusters <2 nm, and indirect observations of the particle composition indicate that the acidity of the nucleated particles decreases as they grow from ～1 to 20 nm. However, MABNAG predicts less acidic particles than suggested by the indirect estimates at 10 nm diameter using the nano-HTDMA measurements, and less acidic particles than observed by a thermal desorption chemical ionization mass spectrometer (TDCIMS) at 10–30 nm. Possible explanations for these discrepancies are discussed.

Copyright © 2016 American Association for Aerosol Research     

Development of an aerosol mass spectrometer lens system for PM2.5

The aerodynamic lens system of the Aerodyne Aerosol Mass Spectrometer (AMS) was analyzed using the Aerodynamic Lens Calculator. Using this tool, key loss mechanisms were identified, and a new lens design that can extend the transmission of particulate matter up to 2.5 μm in diameter (PM2.5) was proposed. The new lens was fabricated and experimentally characterized. Test results indicate that this modification to the AMS lens can significantly improve the transmission of large sized particles, successfully achieving a high transmission efficiency up to PM2.5 range.

© 2016 American Association for Aerosol Research     

Unique DNA-barcoded aerosol test particles for studying aerosol transport

Data are presented for the first use of novel DNA-barcoded aerosol test particles that have been developed to track the fate of airborne contaminants in populated environments. Until DNATrax (DNA Tagged Reagents for Aerosol eXperiments) particles were developed, there was no way to rapidly validate air transport models with realistic particles in the respirable range of 1–10 μm in diameter. The DNATrax particles, developed at Lawrence Livermore National Laboratory (LLNL) and tested with the assistance of the Pentagon Force Protection Agency, are the first safe and effective materials for aerosol transport studies that are identified by DNA molecules. The use of unique synthetic DNA barcodes overcomes the challenges of discerning the test material from pre-existing environmental or background contaminants (either naturally occurring or previously released). The DNATrax particle properties are demonstrated to have appropriate size range (approximately 1–4.5 μm in diameter) to accurately simulate bacterial spore transport. Here, we describe details of the first field test of the DNATrax aerosol test particles in a large indoor facility.

Copyright © 2016 American Association for Aerosol Research     

Fluidic and thermal properties of heliox enable the efficient generation and delivery of high concentrations of solid-phase,fine particle aerosols from viscous liquids

In patients with impaired respiratory function, heliox (80% helium, 20% oxygen) has been shown to increase the peripheral deposition of aerosols. It was hypothesized that using SUPRAER-CH, aerosols generated from viscous solutions/suspensions (4–40?cP) can be delivered as solid-phase aerosols with smaller aerodynamic diameters, at higher output efficiencies and increased pay-loads using heliox than with air using SUPRAER-CA. Aerosols were generated from solutions/suspensions of 100?mg/ml bovine serum albumin (BSA), 100?mg/ml bovine gamma globulin, 100?mg/ml polyvinylpirrolidone (PVP), 103?mg/ml and 35?mg/ml surfactant, and delivered at 44?l/min using SUPRAER-CH with heliox and SUPRAER-CA with air. Using SUPRAER-CH with heliox, aerosols of 1.1?µm to 3?µm the mass median aerodynamic diameter (MMAD) were generated from the above agents at output efficiencies between 70% and 88%. Using SUPRAER-CA with air, MMAD of particles delivered from these agents ranged between 2.5?µm and 3.6?µm with output efficiencies between 45% and 65%. Using heliox together with a liquid flow rate of 3?ml/min, the 8?kDa PVP, BSA, bovine gamma globulin, and surfactant aerosols were delivered at 4.3?mg/s, 3.8?mg/s, 3.5?mg/s, and 3.2?mg/s, respectively, with output efficiencies greater than 70%. Up to 2.2?g were collected at the output in 10?min (i.e., 10% 8?kDa PVP). These data indicate the superior utility of heliox to generate fine particle, solid-phase aerosols of proteins, antibodies, and surfactant suitable for delivery to the peripheral lung at clinically relevant doses. The high delivery rates could enable short treatment times.

Copyright © 2019 American Association for Aerosol Research     

Development of a Transient Flow Aerosol Mixer-Heater System for Lung Delivery of Nasally Administered Aerosols Using a Nasal Cannula

Previous studies have demonstrated improved nose-to-lung aerosol drug delivery with controlled condensational growth methods using a mixer-heater developed to synchronize aerosol delivery with patient inhalation. The goal of this study was to develop a new mixer-heater that delivers aerosols with a transient flow profile similar to a sinusoidal breathing waveform. The mixer-heater consisted of a chamber with two blowers delivering aerosol during the inhalation cycle of three sinusoidal breathing profiles. The effects of breathing profiles and mode of condensational growth delivery were studied using two in vitro extrathoracic airway models (closed- and open-mouth options). In excipient enhanced growth (EEG) delivery mode, increasing peak exhalation breathing flow rate decreased the emitted dose from the mixer-heater using the closed-mouth model. The mean (SD) emitted doses were 92 (2)%, 77 (2)%, and 70 (2)%, with 23, 35, and 44 L/min peak exhalation breathing flow rates, respectively. Using the in vitro open-mouth model mitigated the effect of breathing and the emitted doses were 93 (0.5)%, 83 (3)%, and 90 (4)% using the breathing profiles. The emitted doses in enhanced condensational growth (ECG) delivery mode using the breathing profiles with peak flow rates of 23, 35, and 44 L/min were 63 (4)%, 58 (2)%, and 58 (1)%, which were consistently lower than with EEG. Similarly, using the open-mouth model in ECG mode increased emitted doses to 77 (3)%, 73 (2)%, and 77 (8)%, respectively. The developed aerosol mixer-heater delivered greater than 50% of the nominal dose using a flow profile of sinusoidal inhalation, which represents a significant improvement compared to the current methods.

Copyright 2014 American Association for Aerosol Research     

Targeted Lung Delivery of Nasally Administered Aerosols

Using the nasal route to deliver pharmaceutical aerosols to the lungs has a number of advantages, including coadministration during noninvasive ventilation. The objective of this study was to evaluate the growth and deposition characteristics of nasally administered aerosol throughout the conducting airways based on delivery with streamlined interfaces implementing two forms of controlled condensational growth technology. Characteristic conducting airways were considered including a nose-mouth-throat (NMT) geometry, complete upper tracheobronchial (TB) model through the third bifurcation (B3), and stochastic individual path (SIP) model to the terminal bronchioles (B15). Previously developed streamlined nasal cannula interfaces were used for the delivery of submicrometer particles using either enhanced condensational growth (ECG) or excipient enhanced growth (EEG) techniques. Computational fluid dynamics (CFD) simulations predicted aerosol transport, growth, and deposition for a control (4.7 μm) and three submicrometer condensational aerosols with budesonide as a model insoluble drug. Depositional losses with condensational aerosols in the cannula and NMT were less than 5% of the initial dose, which represents an order-of-magnitude reduction compared to the control. The condensational growth techniques increased the TB dose by a factor of 1.1–2.6×, delivered at least 70% of the dose to the alveolar region, and produced final aerosol sizes ≥2.5 μm. Compared to multiple commercial orally inhaled products, the nose-to-lung delivery approach increased dose to the biologically important lower TB region by factors as large as 35×. In conclusion, nose-to-lung delivery with streamlined nasal cannulas and condensational aerosols was highly efficient and targeted deposition to the lower TB and alveolar regions.

Copyright 2014 American Association for Aerosol Research     

Comparison of Particle Number Counts Measured with an Ink Jet Aerosol Generator and an Aerodynamic Particle Sizer

Aerodynamic particle sizer (APS) users typically calibrate the particle sizing capabilities, but not the counting efficiency upon which aerosol concentration results are based. Herein, comparisons were made between the counts provided by an ink jet aerosol generator (IJAG) with those measured by an APS. Near-monodisperse (geometric standard deviation of about 1.06) liquid or solid aerosols in the size range of 0.95 to 13.3 μm aerodynamic diameter (AD) generated with an IJAG were released into the inner inlet-tube of the APS in a manner that rendered APS wall and aspiration losses negligible. For most experiments, the IJAG generated 75 particles/s, which rate was maintained by the IJAG system through control of electrical pulses applied to its ink jet cartridge. For particles in the size range of 2–13.3 μm AD, the ratio of relative detection efficiency (ratio of the number of particles counted by the APS to the number reported as generated by the IJAG) was 99.3 ± 1.4%; however, for test particles between 0.95 and 2 μm AD, the relative detection efficiency was somewhat lower, but the drop off was less than about 2%. This slight drop off is likely associated with the light scattering detection approach and corresponding counting algorithm of the APS. Tests were conducted where the IJAG produced 7.0 μm AD particles at rates of 1 to 500 s^-1 and the results showed essentially a 1:1 correspondence between IJAG and APS counts. The presence of smaller-sized background particles did not affect the measured APS counts of larger-sized challenge particles.

Copyright 2014 American Association for Aerosol Research