Physical, mechanical, and barrier properties of carp and mammalian skin gelatin films

Films of 0.11 to 0.13 mm thickness were prepared using gelatins from the skins of cultured freshwater carp species and mammalian gelatins viz., porcine and bovine skin gelatin. A comparative study was made on the physical, mechanical, and barrier properties of these films. The amino acid composition, gel strength, clarity, and gel setting point of the gelatins were also determined. Carp skin gelatins had a lower imino acid content (19.16% to 20.86%) than mammalian skin gelatins (22.91% to 23.7%). Grass carp gelatin had gel strength of 230.2 B that is comparable to the reported value for bovine skin gelatin (227.2 B). The bloom values of rohu and common carp skin gelatins were 188.6 B and 181.3 B, respectively, which were significantly lower than mammalian gelatins. Mammalian gels have significantly higher (P < 0.05) setting temperatures (23.7 to 24.2 °C) than carp skin gelatins. Tensile strength (TS) was lowest for films from common carp and rohu skin gelatin (490 and 497 kg/cm(2), respectively) and highest for porcine skin gelatin film. The degree of transparency (L*) was significantly higher for films from grass carp, bovine hide, and pork skin gelatin films. Carp skin gelatin films had significantly lower water vapor permeability (WVP) and oxygen permeability (OP) than mammalian skin gelatin films, which indicated that carp skin gelatin based films have superior barrier properties than mammalian skin gelatin films.     

Mechanical, water vapor barrier and thermal properties of gelatin based edible films

Edible films are thin materials based on a biopolymer. The objectives of this work were to determine the water vapor permeability and the mechanical and thermal properties of edible films based on bovine hide and pigskin gelatins. These films were prepared with 1 g of gelatin/100 ml of water; 15–65 g sorbitol/100 g gelatin; and at natural pH. The samples were conditioned at 58% relative humidity and 22°C for 4 days before testing. The mechanical properties were determined by the puncture test and the water vapor permeability by gravimetric method at 22°C. For DSC analysis, samples were conditioned over silica gel for 3 weeks. Samples (10 mg) were heated at 5°C/min, between −150 and 150°C in a DSC TA 2010. A second scan was run after cell cooling with liquid nitrogen. As expected, the puncture force decreased and the puncture deformation and water vapor permeability increased with the sorbitol content. The origin of gelatin was important only above 25 g sorbitol/100 g gelatin. The DSC traces obtained in the first scan of samples with 15–35 g sorbitol/100 g gelatin, showed a well visible glass transition followed by a sol–gel transition. However, with the increase of sorbitol concentration, the glass transition became broader, typical of the system presenting a phase separation. The model of Couchman and Karazs for ternary system, was used to predict the Tg values as a function of sorbitol concentration.     

Effects of various plasticizers on mechanical and water vapor barrier properties of gelatin films

Different kinds of plasticizers were chosen to study the effects of plasticizer composition, size and shape on the mechanical properties and water vapor permeability (WVP) of gelatin films in this paper. Firstly, oligosaccharides – sucrose, and some organic acids such as oleic acid, citric acid, tartaric acid, malic acid (MA) were added to gelatin. It was found that only MA could improve the ductility of gelatin film, and the visual appearance of MA modified gelatin film was better. Secondly, polyethylene glycols (PEG) with different molecular weights (300, 400, 600, 800, 1500, 4000, 10?000, 20?000) were used to plasticize gelatin films. This showed that PEG of lower molecular weights exhibited better plasticizing effect for gelatin films, and such films had better visual properties. This shows that mannitol (Man) and sorbitol (Sor) could make gelatin films flexible, whereas Man could crystallize from gelatin film. Following this, the plasticization of ethylene glycol (EG), diethylene glycol (DEG), triethylene glycol (TEG) series and ethanolamine (EA), diethanolamine (DEA), triethanolamine (TEA) series was studied. At last, suitable plasticizers (MA, PEG300, sorbitol, EG, DEG, TEG, EA, DEA, TEA) for gelatin were selected to investigate the WVP and water content of these plasticized gelatin films. The mechanical properties of these films were also compared.     

Mechanical and structural properties of rabbit skin gelatin films

In this article, the characteristics and structure of rabbit skin gelatin (RG) films were measured and compared with porcine skin gelatin (PG) films. The RG film was 8–10 μm thinner than that of PG film. RG films had better resistance to water and lower water solubility than did the PG film with the same gelatin and glycerol ratio due to the difference in their amino acid composition. The two types of gelatin films were almost transparent, which could give food a good appearance quality if these are used as packaging films. Both showed excellent barrier properties against UV light and could prevent the lipid oxidation reaction induced by ultraviolet light in the food system. The RG and PG films showed similar trends in mechanical properties as the change of their components. In general, the rigidity of the RG films was slightly lower than that of the PG films, but the flexibility was more prominent. This was due to intense interaction between gelatin molecules and glycerol molecules in RG films, but the dominant interaction was between the gelatin molecules in the PG films. The surfaces and cross-section microstructures of the RG and PG films were smooth and homogeneous, however for the RG films were more compact compared with the PG films.     

Gelation, oxygen permeability, and mechanical properties of mammalian and fish gelatin films

The objective of this study was to evaluate the gelation, thermal, mechanical, and oxygen permeability properties of different mammalian, warm- and cold-water fish gelatin solutions and films. Mammalian gelatin solutions had the highest gel set temperatures, followed by warm-water fish and then cold-water fish gelatin solutions. These differences were related to concentrations of imino acids present in each gelatin, with mammalian gelatin having the highest and cold-water fish gelatin having the lowest concentrations. Mammalian and warm-water fish gelatin films contained helical structures, whereas cold-water fish gelatin films were amorphous. This was due to the films being dried at room temperature (23 °C), which was below or near the gelation temperatures of mammalian and warm-water fish gelatin solutions and well above the gelation temperature of cold-water fish gelatin solutions. Tensile strength, percent elongation, and puncture deformation were highest in mammalian gelatin films, followed by warm-water fish gelatin film and then by cold-water fish gelatin films. Oxygen permeability values of cold-water fish gelatin films were significantly lower than those for mammalian gelatin films. These differences were most likely due to higher moisture sorption in mammalian gelatin films, leading to higher oxygen diffusivity.     

Mechanical and water vapor barrier properties of extruded and heat-pressed gelatin films

Gelatin-based edible films were produced by extruding hot melt of gelatin-based resins through a die with slot orifice and followed by heat-pressed method. The resins were plasticized with glycerol, sorbitol and the mixture of glycerol and sorbitol (MGS). The effect of type of plasticizer on extruded and heat-pressed (EHP) film-forming capacity was studied, and the mechanical and water barrier properties of resulting EHP gelatin films were compared with those of gelatin films prepared by solution casting method. Stretchable films were formed when glycerol or MGS were used as plasticizer, whereas resins plasticized with sorbitol were extruded in non-stretchable sheets. Glycerol plasticized gelatin film showed the highest flexibility and transparency among the EHP films tested. Tensile strength (TS), elongation (E) and water vapor permeability (WVP) of glycerol plasticized EHP gelatin films were 17.3 MPa, 215.9% and 2.46 ng m/m² s Pa, respectively, and EHP gelatin films had higher E values, lower TS values and higher WVP values compared to the glycerol plasticized cast gelatin films.     

Effect of clay content, homogenization RPM, pH, and ultrasonication on mechanical and barrier properties of fish gelatin/montmorillonite nanocomposite films

The effect of clay content, homogenization RPM, and pH on the mechanical and barrier properties of fish gelatin/nanoclay composite films was investigated. The addition of 5% nanoclay (w/w) increased the tensile strength from 30.31 ± 2.37 MPa to 40.71 ± 3.30 MPa. The 9 g clay/100 g gelatin film exhibited the largest improvements in oxygen and water barrier properties. Oxygen permeability decreased from 402.8 × 10⁻⁶ ± 0.7 × 10⁻⁶ g m/m² day atm to 114.4 × 10⁻⁶ ± 16.2 × 10⁻⁶ g m/m² day atm and the water vapor permeability decreased from 31.2 × 10⁻³ ± 1.6 × 10⁻³ ng m/m² s Pa to 8.1 × 10⁻³ ± 0.1 × 10⁻³ ng m/m² s Pa. The XRD and TEM observation suggested that the ultrasonication treatment (30 min at 40% output) resulted in exfoliation of the silicates.     

Effect of banana and plasticizer types on mechanical,water barrier,and heat sealability of plasticized banana‐based films

Unripe banana flour and starch were used to formulate plasticized banana‐based films (flour film, PBF; starch film, PBS) with two types of plasticizers (glycerol, Gly; sorbitol, Sor) and a mixture of Gly‐Sor on film properties. PBS showed greater water barrier, elongation at break, toughness, and transparency, but lower efficiency in heat sealability than PBF. However, the easier and a higher yield in the preparation process of PBF lead to higher UV and visible light barrier than PBS which could be due to its protein content and the presence of phenolic compounds in PBF. Both banana films plasticized with Sor showed high glossiness, high efficiency in heat sealability, and mechanical and water barrier properties; however, the undesirable recrystallization of white crystals resulted in lower film flexibility. Thus, Gly‐Sor was preferred without change of water barrier but strengthened heat sealability. Therefore, banana‐based film might be considered as a green food packaging material.

Practical applications

Banana flour and starch from unripe bananas can be used as safe food ingredients for food products and as green biodegradable packaging materials. Banana flour film showed similar mechanical properties as banana starch film but involved easier processing and higher yield in the preparation of banana flour. Moreover, banana flour films had higher efficiency in heat sealability with the potential to protect the packed food from UV–visible light deterioration. Furthermore, an easier way to modify proper film properties is by the proper selection of the plasticizer. A mixture of plasticizers (glycerol and sorbitol) showed high potential to improve long‐term physical stability such as through UV–visible light prevention, and improved mechanical properties and heat sealability of plasticized banana‐based films. Briefly, plasticized banana flour film with a mixture of plasticizer will be potential, alternative biodegradable packaging material to reduce the use of nonbiodegradable synthetic plastic materials in food applications.     

Kefiran films plasticized with sugars and polyols: water vapor barrier and mechanical properties in relation to their microstructure analyzed by ATR/FT-IR spectroscopy

Kefiran, an exopolysaccharide produced by microorganisms present in kefir grains, is a glucogalactan that has several health promoting properties. In the present work the effect of different sugars (glucose, galactose, sucrose) and polyols (glycerol and sorbitol) as plasticizers on kefiran film properties was evaluated. Kefiran films were brittle and rigid and all the tested plasticizers improved film properties. They were all transparent with low opacity. Unplasticized kefiran films X-ray diffraction patterns were similar to those of plasticized ones, showing an amorphous-crystalline structure with low crystallinity degree. All films presented low a_w values (below 0.5) conferring protection properties against microorganism growth. The lowest permeability value was obtained with glucose as plasticizer whereas the best mechanical properties were obtained with glycerol addition.     

Effect of storage time and temperature on structure,mechanical and barrier properties of chitosan-based films

The mechanical (tensile strength, elongation at break, mechanical work of deformation) and barrier (water vapor permeability and water vapor uptake) properties of chitosan films produced with acetic and lactic acids have been studied as a function of storage time, molecular weight of chitosans, concentration of plasticiser and the storage temperature. It was demonstrated that mechanical properties of chitosan-based films can be improved to a great extent during storage at low temperatures in freezer and refrigerator. Transition of chitosan molecules during storage in the solid state to more extended conformations and free volume changes are considered as mechanisms for the improvement of mechanical and barrier properties of chitosan films. The best mechanical properties are achieved for chitosan films produced with acetic acid and plasticized by the addition of 20% of glycerol. Sharp decrease in water vapor permeability has been demonstrated for thinner chitosan films and related to more dense packing and orientation of linear chitosan macromolecules.     

Starch/zirconium phosphate composite films: Hydration,thermal stability,and mechanical properties

Composite films of plasticized potato starch filled with 1, 4, and 6 wt% zirconium phosphate (ZrP) particles have been prepared by casting mixtures of gelatinized starch, a gel of partially exfoliated ZrP in water, and glycerol. The XRD patterns of the composite films reveal the formation of glycerol intercalated ZrP for the highest filler loadings (4 and 6 wt%) while suggest partial filler exfoliation for the composite with 1 wt% ZrP, in agreement with TEM analysis. The presence of the filler improves the thermal resistance of the starch, both at low and, particularly, at high temperature. The composites also exhibit a significant enhancement in the Young's modulus (from ∼700 MPa for neat starch up to ∼1600 MPa for 6 wt% filler loading) and in the yield stress (from ∼17 to ∼38 MPa). The increase in stiffness is concomitant with a water uptake reduction, which is maximum at 100% relative humidity.     

Preparation and mechanical properties of rice bran protein composite films containing gelatin or red algae

Edible films have been applied to food packaging. To examine a new edible film source from underutilized food processing byproducts, rice bran protein (RBP) was isolated from rice bran oil residues and the RBP films were prepared. The suitable plasticizer for the preparation of the RBP film was fructose, and the tensile strength (TS) and elongation at break of the RBP film were 0.94 MPa and 25.54%, respectively. Therefore, to improve the poor mechanical properties of the RBP film, red algae or gelatin was added to the film-forming solution for preparing a composite film. Among the RBP composite films, the 4% RBP/4% gelatin composite film was the most desirable with regard to the physical property of films, having the highest TS of 28.42 MPa. These results suggest that the RBP/gelatin blend film can be applicable in food packaging.     

Comparison of the properties of multi-composite fish gelatin films with that of mammalian gelatin films

Four types of films viz. gelatin, gelatin–MMT, gelatin–chitosan and gelatin–MMT–chitosan prepared from redsnapper and grouper bone gelatin were compared with the mammalian gelatin films, for their mechanical and barrier properties. Grouper gelatin films had higher tensile strength (TS) and Young’s modulus (YM), but lower elongation at break (EAB) than redsnapper films. Incorporation of MMT and chitosan improved the TS (p < 0.05) of the films. Water solubilities were lower (p < 0.05) in films incorporated with chitosan compared to simple gelatin film. Protein solubilities were lower in gelatin–MMT films, irrespective of the type of solvent used. The water vapour transmission rates (WVTR) of fish and mammalian gelatin films were similar, but addition of MMT had reduced WVTR (p < 0.05). SEM micrographs depicted smoother surface for gelatin–MMT and gelatin–MMT–chitosan films. Thus, composite fish gelatin films made with MMT and chitosan could be the good natural biodegradable films due to their better mechanical and barrier properties.     

Physicochemical,thermal, mechanical,optical, and barrier characterization of chia (Salvia hispanica L.) mucilage-protein concentrate biodegradable films

In this study, the effect of chia mucilage (CM) and protein concentrate (CPC) contents on the physicochemical, thermal, mechanical, and optical characteristics of developed films was evaluated. Films were prepared dissolving CM:CPC mixtures (1% w/v) in seven ratios (0:1, 1:4, 1:2, 1:1, 2:1, 4:1, 1:0). Microstructure of treatments with higher CM revealed the formation of polysaccharide granules. A semicrystalline behavior was manifested in 1:0, which decreased as CPC content in the formulations increased. Contact angle values obtained for 1:1 and 2:1 were the highest (61.24° and 62.44°), evidencing less affinity to water than other films. TGA analysis suggest that films showed thermal stability at less than 225 °C. Melting temperatures above 85 °C were found for all films in the evaluated range (50 °C to 200 °C) of DSC analysis. Higher CM concentrations in films increased the force required to break them (13.5 MPa) and their elongation capacity (5.20%). As the CM ratio in formulations was increased, the color difference was lower (ΔE = 27.45), water vapor permeability was higher (10.9 × 10⁻¹¹ g/m·s·Pa), but transparency was statistically the same for all treatments (6.62 to 7.26). After analyzing all films properties, 2:1 formulation corresponding to 25:75% w/v mixtures of CM:CPC would be the best option for use in food packaging.