Effect of preloading on the formation of adiabatic localized shear in copper

This paper presents the results of a study of the formation of localized shear in M1 copper of two types: as-received and after preloading by a quasi-entropic compression wave. The experiments were performed with hat-shaped samples using the split Hopkinson bar method. For both types of copper, dynamic compression diagrams were obtained at strain rates of 2100–2500 s^?1. The copper structure was subjected to metallographic analysis, and the effect of preliminary shock deformation on the dynamic mechanical properties of the material was estimated. It is shown that preloaded higher-strength metals with a smaller degree of strain hardening are more prone to the formation of adiabatic shear bands.     

Uniaxial compression and combined compression‐and‐shear response of amorphous polycarbonate at high loading rates

We present results of a study conducted to better understand the yield and flow response of amorphous poly(bisphenol A carbonate), PC‐Lexan® (PC), under uniaxial compression and combined compression‐and‐shear impact loading. A split Hopkinson pressure bar (SHPB) is utilized to obtain nearly adiabatic uniaxial compression response of the PC in the strain‐rate range of 1000–2000 s^?1. Since temperature is expected to play an important role in governing the dynamic response of PC, nearly isothermal SHPB tests are also conducted and compared with the adiabatic response. In order to investigate the coupling of shear behavior and dilatation in PC at high loading rates, combined compression‐and‐shear plate impact experiments are conducted at strain‐rates in the range of 10⁵–10⁶ s^?1. In addition, novel plate impact experiments are conducted to better understand the evolution of the shearing resistance of PC in response to sudden alterations (drop) in hydrostatic pressure under extremely high shearing rates. POLYM. ENG. SCI., 2012. © 2011 Society of Plastics Engineers     

Strain-rate-dependent compressive and compression-shear response of an alumina ceramic

This paper assessed the microstructure and properties of CeramTec ALOTEC 98 SB alumina ceramic through microscopic characterization and mechanical experiments. The rate-dependent strength and failure response of an alumina ceramic were studied under both uniaxial compression and compression-shear loading. Under quasi-static uniaxial compression at rates of 10^?5 to 10³ s^?1, the strength had an average of 3393 ± 306 MPa, and at dynamic strain rates of 10² to 10³ s^?1, the strength ranged from 3763 to 4645 MPa. The CeramTec ALOTEC 98 SB alumina ceramic was found to have greater mechanical properties than other commercial alumina ceramics from the literature (i.e., AD-995). To monitor the strain field and the failure process of the alumina ceramic during testing, an ultra-high-speed camera coupled with digital image correlation (DIC) was used to visualize crack initiation and propagation processes, and obtain quantitative stress-strain information. A new data processing method was then proposed in this study to calculate the shear components for the compression-shear tests. Validation of the proposed method was confirmed by the shear strain obtained from the DIC analysis with the ultra-high-speed camera. Using the results obtained by the proposed model and the DIC analysis, new observations and understandings of failure mechanisms are obtained. (1) In compression-shear tests, the shear failure happens before complete failure, and shear behavior plays an important role during the failure process. (2) The equivalent peak stress (strength) of compression-shear test is smaller than the uniaxial compression one. (3) The directional cracks have weak influence on the compressive stiffness, but have a strong influence on the shear response.     

Dynamic fracture of C/SiC composites under high strain-rate loading: microstructures and mechanisms

We investigate dynamic fracture of C/SiC composites under high strain-rate compression or tension with split Hopkinson pressure bar (SHPB) and gas gun loading. Components of the as-fabricated composites are mapped and quantified with X-ray computed tomography, including C fibers and fiber bundles, SiC matrix, and inter- and intrabundle voids. Compression loading is applied along the out-of- and in-plane directions by SHPB at strain rates of 10²–10³ s⁻¹ along with in situ X-ray phase contrast imaging. Out-of-plane direction compression and tension are examined with gas gun impact at strain rates 10⁴–10⁵ s⁻¹. For the out-of-plane loading, compression induces fracture via void collapse and shear damage banding, while delamination dominates fracture for the in-plane direction compression. With increasing strain rates, the compression failure modes transit from interbundle to intrabundle fracture of SiC, and then to fiber and bundle breaking. Tensile failure involves delamination, fiber pullout and fiber breaking. In contrary to normal solids, dynamic tensile or spall strength decreases with increasing impact velocities, owing to compression-induced predamage before subsequent tensile loading.     

Uniaxial plastic deformation in the zirconia-based nanocrystalline ceramics containing a silicate glass

Nanocrystalline yttria-stabilized tetragonal zirconia polycrystal (nc-Y-TZP) powders coated with silicate based glasses were cold isostatically pressed and sintered near to the full density (98–99%). Two glasses with different compositions were used: 93 SiO₂–1 Na₂O–6 SrO (mol%) (designated as SNS glass) and 58 SiO₂–29 Al₂O₃–13 SrO (designated as SAS glass). Uniaxial compression tests of the pure (glass-free) nc-Y-TZP samples yielded strain rates as high as 2·10⁻⁴ s⁻¹ under 60 MPa at 1300 °C. Comparable strain rates were measured in the SNS glass-containing samples, with the maximum of 3·10⁻⁴ s⁻¹ at 1300 °C under a stress of 80 MPa (5 vol.% SNS glass content). Compression tests under 100 MPa exhibited relatively high strain rates of 5·10⁻⁴ and 10⁻⁴ at 1300 °C and 1200 °C, respectively, in the 15 vol.% SAS glass samples. The strain rates measured in the SAS glass-containing samples were achieved at temperatures lower by 100 °C compared to the similar strain rates in the glass-free and SNS glass-containing samples. The microstructure of the deformed samples was similar to that of samples before deformation, within which the ultrafine and equiaxed character of the grains was preserved. Clear evidence for cooperative grain boundary sliding was observed in the SAS glass-containing samples.     

Rheological Behavior of Wastewater Sludge Following Cationic Polyelectrolyte Flocculation

The rheological characteristics of the wastewater sludge were investigated by using a Haake Rheostress RS 75 rheometer. The shear creep compliance experiments and the dynamic viscosity measurements were conducted. The shear creep compliance experiments indicate the addition of polymer coagulants to the sludge samples will form more rigid structures. The elastic solid-like behaviors were always observed in the samples with polymers. The Voigt model was successfully employed in modeling the viscoelastic retardation behavior of sludge samples in the shear creep compliance tests. Moreover, the dynamic viscosity curves of the sludge samples with/without polymer could be described by the power law model of Ostwald and de Waele at the medium shear rates, ca. 100–300 s^?1. Consequently, addition of polymer to the sludge tends to extend the applicable ranges of the shear rates for the power law model as well as to decrease the power law index.     

Experimental investigation on high strain rate compressive response of a ZrB2-SiC-G ceramic

The dynamic compression tests were conducted on a ZrB₂-SiC-graphite (ZrB₂-SiC-G) ceramic from the strain rate of 904–3136 s^–1 using the split Hopkinson pressure bar. The effects of strain rate on the compressive strength, critical strain, stress–strain relation, and fracture pattern were discussed from the experimental results. The results showed that the dynamic compressive response of this ZrB₂-SiC-G ceramic was obviously related to the strain rate at higher strain rates. At the strain rate of 3136 s^–1, the dynamic compressive strength, critical strain, and toughness of the ZrB₂-SiC-G ceramic increased to 1747 MPa, 0.0423, and 69.48 × 10⁶ J/m³, respectively. As the strain rate increased, the dynamic compressive strength and critical strain increased linearly, and the damage became more significant. Moreover, the energy absorption of the ZrB₂-SiC-G ceramic linearly increased with the strain rate, causing the ZrB₂-SiC-G ceramic fractured into numerous smaller fragments at higher strain rates.     

Rheological and morphological properties of high‐density polyethylene and poly(ethylene–octene) blends

The rheological and morphological properties of blends based on high‐density polyethylene (HDPE) and a commercial ethylene–octene copolymer (EOC) produced by metallocene technology were investigated. The rheological properties were evaluated in steady and dynamic shear experiments at 190°C in shear rates ranging from 90 s^?1 to 1500 s^?1 and frequency range between 10^?1 rad/s and 10² rad/s, respectively. These blends presented a high level of homogeneity in the molten state and rheological behavior was generally intermediate to those of the pure components. Scanning electron microscopy (SEM) showed that the blends exhibit dispersed morphologies with EOC domains distributed homogeneously and with particle size inferior to 2 μm. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2240–2246, 2002     

Dynamic compressive strength of alumina ceramics

Dynamic (220–510 s^?1) and quasi-static (0.001 s^?1) compression experiments are conducted on alumina ceramics implemented with two types of tungsten carbide inserts, cylindrical and step-shaped. Split Hopkinson pressure bar (SHPB) tests with in-situ, high-speed optical imaging are adopted to capture the damage and failure of ceramic samples under dynamic compression. The compressive strength of alumina ceramic samples with step-shaped inserts is 15%–30% higher than that with cylindrical inserts commonly used in previous studies, under both dynamic and quasi-static loading. Damage occurs first at the two ends of ceramic samples with the cylindrical inserts, followed by edge fracture and splitting cracks penetrating the sample. However, damage is initiated in the sample region away from the sample ends for the step-shaped inserts, and oblique and secondary transverse cracks dominate the failure process. The different damage modes in the case of step-shaped inserts result in the delayed damage initiation and sample failure, and consequently high compressive strengths. Finite element modelling (FEM) of the SHPB tests provides strength and damage evolution features consistent with the experiment using the Johnson–Holmquist (JH-2) model. FEM reveals equivalent, tensile and shear stress concentrations at the two ends of samples with cylindrical inserts. The stress concentrations are responsible for the damage initiation and growth at the sample ends and the following splitting cracks, consistent with the high-speed images. In contrast, homogeneous stress distributions are achieved in the sample with the step-shaped inserts, ensuring simultaneous damage development across the sample. Overall, the step-shaped inserts in conjunction with cylindrical samples can yield reliable strength measurements for ceramics and ceramic-like materials.     

High shear strain rate rheometry of polymer melts

The rheology of a range of polymer melts has been measured at strain rates above those attained during conventional rheometry using an instrumented injection molding machine. Deviations from shear thinning behavior were observed at high rates, and previously unreported shear thickening behavior occurred for some of the polymers examined. Measured pressure and volumetric throughputs were used to calculate shear and extensional viscosity at wall shear strain rates up to 10⁷ s^?1. Parallel plate rheometry and twin bore capillary rheometry were used to provide comparative rheological data at low and medium shear strain rates, respectively. Commercial grades of polyethylene, polypropylene, polystyrene, and PMMA were studied. Measured shear viscosity was found to follow Newtonian behavior at low rates and shear thinning power law behavior at intermediate strain rates. At shear strain rates approaching or above 10⁶ s^?1, shear viscosity reached a rate‐independent plateau, and in some cases shear thickened with further increase in strain rate. A relationship between the measured high strain rate rheological behavior and molecular structure was noted, with polymers containing larger side groups reaching the rate‐independent plateau at lower strain rates than those with simpler structures. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Static and dynamic compressive properties of polypropylene/zinc oxide nanocomposites

The effect of strain rate is widely recognized as an essential factor that influences the mechanical properties of polymer matrix composites. Despite its importance, no previous work has been reported on the high‐strain rate behavior of polypropylene/zinc oxide nanocomposites. Based on this, static and dynamic compression properties of polypropylene/zinc oxide nanocomposites, with particle contents of 1%, 3%, and 5% by weight, were successfully studied at different strain rates (i.e., 0.01 s^?1, 0.1 s^?1, 650 s^?1, 900 s^?1, and 1100 s^?1) using a universal testing machine and a split Hopkinson pressure bar apparatus. For standardization, approximately 24 nm of zinc oxide nanoparticles were embedded into polypropylene matrix for each of the tested polypropylene/zinc oxide nanocomposites. Results show that the yield strength, the ultimate strength, and the stiffness properties, of polypropylene/zinc oxide nanocomposites, were greatly affected by both particle loading and applied strain rate. Furthermore, the rate sensitivity and the absorbed energy of all tested specimens showed a positive increment with increasing strain rate, whereas the thermal activation volume showed a contrary trend. In addition, the fractographic analysis and particle dispersion of all composite specimens were successfully obtained using a field emisission scanning electron microscopy. POLYM. ENG. SCI., 54:949–960, 2014. © 2013 Society of Plastics Engineers     

Shear deformation and fracture behaviour of polycarbonate–acrylonitrile/butadiene/styrene blend at high strain rates

Abstract

The purpose of the present research was to study systematically the shear deformation and fracture behaviour of a polycarbonate–acrylonitrile/ butadiene/styrene (PC–ABS) blend subjected to high shear strain at high strain rate, using a torsional, split Hopkinson bar. Thin walled tube specimens were deformed at room temperature under strain rates ranging from 10² to 5 × 10³ s^-1. The effects of strain rate on shear flow response, strain rate sensitivity, thermal activation volume, and shear modulus were evaluated. Damage initiation, propagation, and fracture mechanisms were studied by scanning electron microscopy. Correlations between dynamic flow response and observed fracture features are characterised and discussed in terms of loading conditions. The data indicate that the dynamic shear response of the PC–ABS blend is greatly affected by applied strain rate. An increase in shear stress and shear modulus with strain rate was observed. Fracture strains decrease with increased loading rate. Tearing and shear fracture are the major fracture mechanisms and depend quite strongly on the strain rate.     

Crystallization of Nylon 11 under compressive high strain rates

The mechanical behavior of semicrystalline Nylon 11 was studied at strain rates between 10^?3 and 8800 s^?1. X‐ray diffraction and DSC were employed to examine the crystal structure and the crystallinity content. The as‐received material comprised a mixed structure of a predominately triclinic (α) form. DSC revealed that the material gave rise to two melting peaks. The compressive flow stress of Nylon 11 experienced a large increase at 1200 s^?1 and decreased at higher strain rates. The maximum level of the flow stress corresponded with a higher level of crystallinity and a structure mainly of a pseudohexagonal form. The subsequent drop in stress at higher rates was associated with a decrease in the crystallinity content and a mixed crystal structure, different from that observed in the as‐received material. After compression, the low melting peak disappeared and the material melted over an increased temperature range. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 2031–2038, 2001     

Rheological properties of new polymer compositions for sand consolidation and water shutoff in oil wells

The rheological properties of some newly developed polymer compositions have been investigated with and without crosslinking. These polymer compositions were developed as a water shutoff and sand consolidation treatment agents for producing oil and gas wells. The effects of several variables on the rheology of the compositions were evaluated over a wide range of temperatures (25–110°C), shear rates (0–500 s^?1), brine percentages (0–15%), crosslinker types and concentrations (0–3%), and polymer concentrations (6–50%). It was found that increasing the shear rate from 0 s^?1 to 100 s^?1 caused shear thinning and reduction of the viscosity of the dilute solutions (6–13%) from 25 cP to ～ 3 cP at 80°C. In contrast, for the concentrated solutions (20–50%), the viscosity dropped slightly in the shear rate range 0–10 s^?1, and subsequently decreased more slowly up to shear rates of 500 s^?1. The viscosities of all polymer solutions dropped by a factor of 2 as the brine concentration increased from 0% to 15%. Finally, aging time coupled with shear rates and higher percentages of crosslinkers accelerate the buildup of viscosity and gelation time of the polymer compositions. For concentrated solutions, shear rates ranging within 0–200 s^?1 accelerated gelation time from 9.75 h to 2–3 h, when they were sheared at 80°C. The polymeric solutions exhibited Newtonian, shear‐thinning (pseudo‐plastic), and shear‐thickening (dilatant) behavior, depending on the concentration, shear rate, and other constituents. In most cases, the rheological behavior could be described by the power law. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Molecular orientation of polydimethylsiloxane induced by elongational and shearing strains

A study examining the molecular orientation of poly(dimethylsiloxane) for different combinations of elongational and shear strains is presented. Three different cases were studied: (1) pure elongational strain; (2) increasing shear and decreasing elongational strains; (3) increasing shear and increasing elongational strains. The experiments were performed in a converging flow cell (at room temperature), where elongational and shearing strain rates achieved values of 370 s^?1 and 640 s^?1 respectively. Values of the Hermans orientation function were obtained from measurements of birefringence and polarization angles while strain rates were estimated from laser Doppler anemometry velocity measurements. Prospects for predicting molecular orientation from the stress-optical laws and rheological flow models are outlined and commented on.     

Ultra-high creep resistant SiC ceramics prepared by rapid hot pressing

The high-temperature compression creep of additive-free β/α silicon carbide ceramics fabricated by rapid hot pressing (RHP) was investigated. The creep tests were accomplished in vacuum at temperature range 1500 °C–1750 °C and compressive loads of 200 MPa to 400 MPa. Under investigated condition the RHP ceramics possessed the lowest creep rate reported in the literature. The observed strain rates changed from 2.5 × 10^?9 s^?1 at 1500 °C and a lowest load of 275 MPa to 1.05 × 10^?7 s^?1 at 1750 °C and a highest load of 400 MPa. The average creep activation energy and the stress exponent remain essentially constant along the whole range of investigated parameters and were 315 ± 20 kJ?mol^?1, and 2.22 ± 0.17, respectively. The suggested creep mechanism involves GB sliding accommodated by GB diffusion and β?α SiC phase transformation.     

Viscosity of polydimethylsiloxane gum: Shear and temperature dependence from dynamic and capillary rheometry

The rheology of Dow Corning polydimethylsiloxane gum (PDMS/silicone gum) was studied over a time range of 10^?2 to 10⁵ s^?1 and a temperature range of 23–150°C using both capillary and dynamic rheometry. A low shear Newtonian region is observed at room temperature below 0.01 rad/s (increasing to 0.1 rad/s at 150°C) for which an Arrhenius activation energy for a viscous flow of 13.3 kJ/mol was determined. The Cox–Merz rule for merging of shear and complex viscosities is found to be valid up to 10 s^?1. Viscosity is found to be independent of temperature above 100 s^?1, where terminal power‐law flow is encountered. This is exhibited in the dynamic data as equal plateau moduli for the various temperature curves. Gross wall slippage is seen in capillary flows above approximately 100 s^?1, corresponding to a stress value of 70–100 kPa. Slip‐stick (spurt) flow is not observed. The viscosity data are best fitted by the Carreau–Yasuda model with a fitting parameter a of 0.7, a power‐law index n of 0.05 (low because of slip effect), and a zero shear viscosity of 32 kPa s at 23°C. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 2533–2540, 2002     

Characteristic time of strain induced crystallization of crosslinked natural rubber

Real time Wide-Angle X-ray Scattering (WAXS) measurements during cyclic tensile tests at high strain rates (from 8 s^?1–280 s^?1) and at room temperature on crosslinked Natural Rubber (NR) are performed thanks to a specific homemade device. From the observed influence of the frequency on the crystallization index at the maximum sample elongation, a characteristic crystallization time is deduced. This is done taking into account the material self-heating during such unusually high strain rates. Two regimes for the dynamic process of strain induced crystallization are evidenced. For the NR tested, the obtained characteristic time is around 20 ms when the material average elongation during the cyclic test is above a critical elongation value λ_c. λ_c is the minimum elongation needed to induce crystallization during low strain rate tensile tests. Moreover, a rapid increase of this characteristic time is found when the average elongation decreases below this critical value.     

Insights into High‐Temperature Uniaxial Compression Deformation Behavior of Ti3AlC2

We report on strain‐rate‐dependent compression deformation behavior of Ti₃AlC₂ at 1000°C–1200°C. At 1000°C and high strain rate (10^?2 or 10^?3 s^?1), Ti₃AlC₂ deforms in a nonplastic manner. Upon increasing temperature and reducing strain rate, Ti₃AlC₂ exhibits a limited plasticity. For instance, the true plastic strain at 1200°C and 10^?4 s^?1 is only 3%, beyond which strain softening following a short hardening regime occurs. The softening results from the formation of localized microvoids and microcracks. Decreasing the strain rate further to 10^?5 s^?1 at 1200°C, strain hardening instead of softening is identified. Under such conditions, the plastic strain remarkably increases, reaching a value as high as 27%. Postdeformation microstructural analyses of the dislocation configurations explicitly evidence the dislocation reactions, formation of hexagonal dislocation networks and dislocation entanglements. These account for the strain hardening. The extraordinary plasticity at 1200°C and 10^?5 s^?1 benefits from the initiation of nonbasal slip systems. Finally, a complete high‐temperature deformation scenario for nanolaminated Ti₃AlC₂ is elaborated.     

Tailoring engineered cementitious composites for impact resistance

This paper presents results of deliberate tailoring of engineered cementitious composites (ECC) for impact resistance. Microstructure control involving fiber, matrix and fiber/matrix interface was based on steady-state dynamic crack growth analyses accounting for rate dependence of composite phases. Uniaxial tensile stress–strain curves of the resulting impact resistant ECC were experimentally determined for strain rates ranging from 10^? 5 s^? 1 to 10^? 1 s^? 1. Low speed drop weight tower test on ECC panels and beams was also conducted. Damage characteristics, load and energy dissipation capacities, and response to repeated impacts, were studied.