Mesoporous CuO/ZrO<Subscript>2</Subscript> nanocatalysts: synthesis,characterization and low-temperature CO oxidation activities

Mesoporous ZrO₂ was synthesized by a simple surfactant-assisted method in the presence of the cationic surfactant cetyltrimethylammonium bromide, and the CuO loaded catalysts CuO/ZrO₂ were prepared by a deposition–precipitation method. The obtained products were characterized by means of powder X-ray diffraction, N₂-sorption, transmission electron microscopy (TEM), hydrogen temperature-programmed reduction and X-ray Photoelectron Spectroscopy techniques. Their catalytic performance for low-temperature CO oxidation was studied by using a microreactor-GC system. TEM and N₂-sorption results showed that the obtained materials possess a mesoporous structure with high-surface area and uniform pore-size distribution. The results of catalytic activity tests revealed that these mesoporous nanostructured CuO/ZrO₂ catalysts were very active for low-temperature CO oxidation.     

Unexpected Support Effect in Hydrotreating: Evidence of a Metallic Character for ReS<Subscript>2</Subscript>/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> and ReS<Subscript>2</Subscript>/SiO<Subscript>2</Subscript> Catalysts

Abstract  

Rhenium sulfide based catalysts were prepared by the incipient wetness impregnation method over alumina and silica supports and evaluated for 4,6-dimethyldibenzothiophene hydrodesulfurization in a high-pressure stirred-tank reactor. The catalyst prepared over silica was about six times more active for hydrodesulfurization than the corresponding catalyst prepared over alumina and a NiMo/Al₂O₃ industrial reference catalyst. This surprising and positive SiO₂ support effect was explained by a metallic character of the supported sulfide, which was demonstrated using a kinetic approach of competitive hydrogenations and by XPS characterization.     

CO<Subscript>2</Subscript> hydrogenation to methanol over Cu/ZnO catalysts synthesized via a facile solid-phase grinding process using oxalic acid

Reduced Cu/ZnO catalyst was synthesized through solid phase grinding of the mixture of oxalic acid, copper nitrate and zinc nitrate, followed by subsequent calcination in N₂ atmosphere without further H₂ reduction. The catalysts were characterized by various techniques, such as XRD, TG-DTA, TPR and N₂O chemisorption. Characterization results suggested that during the calcination in N₂, as-ground precursor (oxalate complexes) decomposed to CuO and ZnO, releasing considerable amount of CO, which could be used for in situ reduction of CuO to Cu^o. The in situ reduced O/I-Cu/ZnO catalyst was evaluated in CO₂ hydrogenation to methanol, which exhibited superior catalytic performance to its counterpart O/H-Cu/ZnO catalyst obtained through conventional H₂ reduction. The decomposition of precursor and reduction of CuO happened simultaneously during the calcination in N₂, preventing the growth of active Cu⁰ species and aggregation of catalyst particles, which was inevitable during conventional H₂ reduction process. This method is simple and solvent-free, opening a new route to prepare metallic catalysts without further reduction.     

Bulk and Surface Properties of Dispersed CuO Phases in Relation with Activity of NO<Subscript><Emphasis Type="Italic">x</Emphasis></Subscript> Reduction

Synthesized silicas modified with alumina, titania, and zirconia (about 13% wt) were used as supports for dispersing nanosized CuO phase. All the prepared catalysts, containing about 1 mmol_cu g_cat ^-1 possessed high surface areas (230–430 m²g_cat ^-1) and homogeneous coverage of the relevant support, as revealed by SEM-EDS analysis. The nature of the support and its acidity directed the CuO deposition modifying the dimensions of the CuO aggregates and the ratio between highly and scarcely interacting copper species with support, as revealed by complementary analyses. The redox character of the CuO phase was studied realizing cycles of programmed temperature reduction/oxidation (TPR-TPO) which gave the extent of CuO reduction and CuO re-oxidation. Deconvolution of the reduction profiles permitted identifying different copper species which presence depended on the support nature. Attempts were made to individuate relations between the properties of the CuO species and catalytic activity in NO _x reduction with ethene (HC-SCR process) in highly oxidant atmosphere. The CuO phase deposited on the most acidic supports showed the best activity and selectivity in the NO _x reduction.     

Hydrocracking of Vacuum Gasoil on NiMo/AAS-Al<Subscript>2</Subscript>O<Subscript>3</Subscript> Catalysts Prepared from Citric Acid: Effect of the Catalyst Heat Treatment Temperature

Ni-Mo bimetallic catalysts are prepared by impregnating a carrier containing amorphous aluminosilicate (AAS) and aluminum oxide using a solution with Ni, Mo, and citric acid. The temperature of the catalysts ranges from 120 to 550°С. The physicochemical properties of the catalysts are studied via XPS, TEM, and HCNS analysis, and they are tested in hydrocracking of vacuum gasoil. The particles of the sulfide active component (NiMoS phase) are localized predominantly on surfaces of aluminum oxide, and only some are on surfaces of AAS. When the temperature of catalyst calcination is raised, the average number of the layers in particles of the NiMoS phase grows as well, due to the removal of citric acid. This indicates strengthening of the interaction between the sulfide active component and aluminum oxide. The content of Ni-Mo massive sulfide particles also grows along with the temperature of calcination. The morphological characteristics of the sulfide active component affect the activity of the catalysts in hydrodesulfurization and hydrodenitrogenation, but not in hydrocracking. The optimum heat treatment temperature for NiMo/AAS-Al₂O₃ catalysts prepared with citric acid is 120°C. Recommendations are given for the heat treatment of catalysts under industrial conditions.     

Producing Cu/ZrO<Subscript>2</Subscript> composites by combining mechanical activation and self-propagating high-temperature synthesis

The possibility of producing Cu/ZrO₂ composites by combining mechanical activation and self-propagating high-temperature synthesis (SHS) is studied using x-ray diffraction and electron microscopy. It is shown that Cu/ZrO₂ composites are formed in SHS using CuO/Cu/Zr mechanocomposite as a precursor.     

Hydrogen Production from Glycerol Over Nickel Catalysts Supported on Al<Subscript>2</Subscript>O<Subscript>3</Subscript> Modified by Mg,Zr, Ce or La

Hydrogen production from glycerol reforming in liquid (aqueous phase reforming, APR) and vapor (steam reforming SR) phase over alumina-supported nickel catalysts modified with Ce, Mg, Zr and La was studied. Characterization of catalysts by temperature programmed reduction and XPS analyses revealed important structural effects: (i) the intercalation of Mg between nickel and alumina that inhibited the alumina incorporation to nickel phases, (ii) the close contact between Ni and Zr phases and, (iii) the close surface interaction of La and Ce ions with NiO phases. The catalytic activity of the samples studied in this work clearly indicated the different catalyst functionalities necessary to carry out aqueous-phase and vapor-phase steam reforming of glycerol. For aqueous phase reforming of glycerol, the addition of Ce, La and Zr to Ni/Al₂O₃ improves the initial glycerol conversions obtained over the Ni/Al₂O₃ supported catalyst. It is suggested that the differences in catalytic activities are related with geometric effects caused by the decoration of Ni phases by Ce and La or by the close interaction between Ni and Zr. In spite that nickel catalysts showed high APR activities at initial times on stream, all samples showed, independently of support, important deactivation rates that deactivate the catalysts after few hours under operation. Catalysts characterization after APR showed the oxidation of the active metallic Ni during reaction as the main cause of the observed deactivation. In the case of the glycerol steam reforming in vapor phase, the use of Ce, La, Mg and Zr as promoters of Ni based catalysts increases the hydrogen selectivity. Differences in activity were explained in terms of enhancement in: surface nickel concentration (Mg), capacity to activate steam (Zr) and stability of nickel phases under reaction conditions (Ce and La).     

CO oxidation from syngas (CO and H<Subscript>2</Subscript>) using nanoporous Pt/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalyst

The concept of “waste-to-wealth” is spreading awareness to prevent global warming and recycle the restrictive resources. To contribute towards sustainable development, hydrogen energy is obtained from syngas (CO and H₂) generated from waste gasification, followed by CO oxidation and CO₂ removal. In H₂ generation, it is key to produce more purified H₂ from syngas using heterogeneous catalysts. In this respect, we prepared Pt/Al₂O₃ catalyst with nanoporous structure using precipitation method, and compared its catalytic activity with commercial alumina (Degussa). Based on the results of XRD and TEM, it was found that metal particles did not aggregate on the alumina surface and showed high dispersion. Optimum condition for CO conversion was 1.5 wt% Pt loaded on Al₂O₃ support, and pure hydrogen was obtained after removal of CO₂ gas.     

Synthesis and properties of binary spinels in a NiO–CuO–Fe<Subscript>2</Subscript>O<Subscript>3</Subscript>–Cr<Subscript>2</Subscript>O<Subscript>3</Subscript> system

The conditions for the formation of a spinel structure from a NiO–CuO–Fe₂O₃–Cr₂O₃ oxide mixture using several technological approaches have been examined. Addition of KCl is accompanied with the formation of two spinel-like phases, whereas in the absence of KCl just one solid solution of nickel–copper ferrite–chromite with the structure of a cubic spinel is formed. At the temperature of thermal treatment of 900°C, the presence of an admixture phase of the delafossite (CuCrO₂) type was established. The conditions for the fabrication of samples containing two spinel phases (cubic and tetragonal) characterized with the most developed surface and manifesting = increased catalytic activity in the reaction of the decomposition of an organic substance by hydrogen peroxide have been formulated. The studied features of spinel synthesis can be of interest for developing materials with an active surface promising for application as adsorbents of catalysts and sensors.     

CO and CO<Subscript>2</Subscript> Methanation Over Ni/SiC and Ni/SiO<Subscript>2</Subscript> Catalysts

Ni/SiC and Ni/SiO₂ catalysts prepared by both wet impregnation (WI) and deposition–precipitation (DP) methods were compared for CO and CO₂ methanation. The prepared catalysts were characterized using N₂ physisorption, temperature-programmed reduction with H₂ (H₂-TPR), H₂ chemisorption, pulsed CO₂ chemisorption, temperature-programmed desorption of CO₂ (CO₂-TPD), transmission electron microscopy, and X-ray diffraction. H₂-TPR analysis revealed that the catalysts prepared by DP exhibit stronger interaction between the nickel oxides and support than those prepared by WI. The former catalysts exhibit higher Ni dispersions than the latter. The catalytic activities for both reactions over Ni/SiC and Ni/SiO₂ catalysts prepared by WI increase on increasing the Ni content from 10 to 20 wt%. The Ni/SiC catalyst prepared by DP shows higher catalytic activity for CO and CO₂ methanation than that of the Ni/SiC catalyst prepared by WI. Furthermore, it exhibits the highest catalytic activity for CO methanation among the tested catalysts. The high Ni dispersion achieved by the DP method and the high thermal conductivity enabled by SiC are beneficial for both CO and CO₂ methanation.     

Synthesis of nickel catalysts supported on Zr-doped ordered mesoporous Al<Subscript>2</Subscript>O<Subscript>3</Subscript> and their catalytic performance for low-temperature CO<Subscript>2</Subscript> reforming of CH<Subscript>4</Subscript>

A series of Zr-doped ordered mesoporous Al₂O₃ with various Zr contents were synthesized by evaporation-induced self-assembly strategy and the Ni-based catalysts supported on these Al₂O₃ materials were prepared by impregnation method. These catalysts with large specific surface area, big pore volume, uniform pore size possess excellent catalytic performance for the low-temperature carbon dioxide reforming of methane. The activities of these catalysts were tested in carbon dioxide reforming of methane reaction with temperature increasing from 500 to 650?°C and the stabilities of these catalysts were evaluated for long time reaction at 650?°C. It was found that when Zr/(Zr?+?Al) molar ratio?=?0.5%, the Ni/0.5ZrO₂–Al₂O₃ catalyst showed the highest activity, and exhibited superior stabilization compared to the Ni-based catalyst supported on traditional ordered mesoporous Al₂O₃. The “confinement effect” from mesoporous channels of alumina matrix is helpful to stabilize the Ni nanoparticles. As a promoter, Zr could stabilize the ordered mesoporous framework by reacting with Al₂O₃ to form ZrO₂–Al₂O₃ solid solution. Since ZrO₂ enhances the dissociation of carbon dioxide, more oxygen intermediates are given to remove the carbon formed during the reaction.     

Hydrocracking of Vacuum Gasoil on NiMoW/AAS-Al<Subscript>2</Subscript>O<Subscript>3</Subscript> Trimetallic Catalysts: Effect of the W : Mo Ratio

The effect of the W: (W + Mo) atomic ratio in NiMoW trimetallic catalysts on their catalytic and physicochemical properties is studied. The catalysts are prepared by impregnating a carrier containing amorphous aluminosilicate (AAS) and aluminium oxide with an aqueous solution containing Ni, Mo, W compounds, and citric acid. They are studied via XRF, TEM, NH₃ TPD, and low-temperature nitrogen adsorption and are tested in the hydrocracking of vacuum gasoil (VGO). The average length of a sulfide active component layer shrinks as the amount of Mo increases and the amount of W in the catalyst is reduced. XPS data indicate that the degree of sulfidation of tungsten in NiMoW trimetallic catalysts is lower than in NiW catalyst. Testing of the catalysts in hydrocracking of a straight-line VGO at 390–420°C, 16 MPa, a feedstock hourly space velocity (FHSV) of 0.71 h^?1, and a H₂: VGO ratio of 1200 L/L shows the activities of hydrodesulfurization, hydrodenitrogenation, hydrogenation, and hydrocracking grow along with the W: (W + Mo) ratio. When the process pressure is high and the amount of sulfur in the NiW feedstock is low, the catalysts have higher activity in the target reactions of VGO hydrocracking than NiMo catalyst.     

The influence of the structural and electronic characteristics of palladium on the activity and selectivity of Pd/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> and Pd-Co/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalysts for the hydrogenation of acetylene hydrocarbons

The influence of the structural and electronic characteristics of nonpromoted and cobalt-promoted Pd catalysts on their adsorption and catalytic properties is studied. It is shown that the conversion of vinylacetylene depends on the dispersion of palladium for both types of catalysts synthesized from acetate and acetylacetonate complexes. The palladium acetylacetonate catalysts have a higher palladium dispersion than the samples obtained from acetate complex solutions, thus leading to a higher conversion of vinylacetylene. It is established that the selectivity of vinylacetylene conversion into 1,3-butadiene on palladium acetate and acetylacetonate catalysts depends on the state of the 3d orbitals of surface Pd atoms. The palladium acetate catalysts are characterized by a higher electron density on the 3d orbital in comparison with the acetylacetonate samples, thus producing higher selectivities of vinylacetylene conversion into 1,3-butadiene. The introduction of cobalt into Pd/δ-Al₂O₃ catalyst synthesized from acetylacetonate complex leads to the formation of bimetallic Pd-Co particles, in which Pd atoms have higher electron density than those in the nonpromoted Pd/δ-Al₂O₃ catalyst, due probably to the donation of electron density from promoter atoms, with a resulting decline in the adsorption ability of bimetallic particles with regard to 1,3-butadiene and hydrogen. As a consequence, the selectivity of vinylacetylene conversion into 1,3-butadiene increases. Requirements for the size, dispersion, and electronic characteristics of the active component in the catalysts for the selective hydrogenation of vinylacetylene are formulated, and two techniques for their synthesis are proposed.     

CO<Subscript>2</Subscript> methanation and co-methanation of CO and CO<Subscript>2</Subscript> over Mn-promoted Ni/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalysts

A series of Mn-promoted 15 wt-% Ni/Al₂O₃ catalysts were prepared by an incipient wetness impregnation method. The effect of the Mn content on the activity of the Ni/Al₂O₃ catalysts for CO₂ methanation and the comethanation of CO and CO₂ in a fixed-bed reactor was investigated. The catalysts were characterized by N2 physisorption, hydrogen temperature-programmed reduction and desorption, carbon dioxide temperature-programmed desorption, X-ray diffraction and highresolution transmission electron microscopy. The presence of Mn increased the number of CO₂ adsorption sites and inhibited Ni particle agglomeration due to improved Ni dispersion and weakened interactions between the nickel species and the support. The Mn-promoted 15 wt-% Ni/Al₂O₃ catalysts had improved CO₂ methanation activity especially at low temperatures (250 to 400 °C). The Mn content was varied from 0.86% to 2.54% and the best CO₂ conversion was achieved with the 1.71Mn-Ni/Al₂O₃ catalyst. The co-methanation tests on the 1.71Mn-Ni/Al₂O₃ catalyst indicated that adding Mn markedly enhanced the CO₂ methanation activity especially at low temperatures but it had little influence on the CO methanation performance. CO₂ methanation was more sensitive to the reaction temperature and the space velocity than the CO methanation in the co-methanation process.

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Reduction of CO<Subscript>2</Subscript> to CO via reverse water-gas shift reaction over CeO<Subscript>2</Subscript> catalyst

CeO₂ catalysts with different structure were prepared by hard-template (Ce-HT), complex (Ce-CA), and precipitation methods (Ce-PC), and their performance in CO₂ reverse water gas shift (RWGS) reaction was investigated. The catalysts were characterized using XRD, TEM, BET, H₂-TPR, and in-situ XPS. The results indicated that the structure of CeO₂ catalysts was significantly affected by the preparation method. The porous structure and large specific surface area enhanced the catalytic activity of the studied CeO₂ catalysts. Oxygen vacancies as active sites were formed in the CeO₂ catalysts by H₂ reduction at 400 °C. The Ce-HT, Ce-CA, and Ce-PC catalysts have a 100% CO selectivity and CO₂ conversion at 580 °C was 15.9%, 9.3%, and 12.7%, respectively. The highest CO₂ RWGS reaction catalytic activity for the Ce-HT catalyst was related to the porous structure, large specific surface area (144.9 m²?g^?1) and formed abundant oxygen vacancies.     

Performance of Ni catalyst supported on La-hexaaluminate in CO<Subscript>2</Subscript> reforming of CH<Subscript>4</Subscript>

CO₂ reforming of CH₄ was performed using Ni catalyst supported on La-hexaaluminate which has been an well-known material for high-temperature combustion. La-hexaaluminate was synthesized by sol-gel method at various conditions where different amount of Ni (5–20 wt%) was loaded. Ni/La-hexaaluminate experienced 72 h reaction and its catalytic activity was compared with that of Ni/Al₂O₃, Ni/La-hexaaluminate shows higher reforming activity and resistance to coke deposition compared to the Ni/Al₂O₃ model catalyst. Coke deposition increases proportionally to Ni content. Consequently, Ni(5)/La-hexaaluminate(700) is the most efficient catalyst among various Ni/La-hexaaluminate catalysts regarding the cost of Ni in Ni(X)/La-hexaaluminate catalysts. BET surface area, XRD, EA, TGA and TPO were performed for surface characterization. This work was presented at the 6 ^th Korea-China Workshop on Clean Energy Technology held at Busan, Korea, July 4–7, 2006.     

Biodiesel Production from Soybean Oil Catalyzed by Li<Subscript>2</Subscript>CO<Subscript>3</Subscript>

In the present study, we synthesized biodiesel from soybean oil through a transesterification reaction catalyzed by lithium carbonate. Under the optimal reaction conditions of methanol/oil molar ratio 32:1, 12 % (wt/wt oil) catalyst amount, and a reaction temperature of 65 °C for 2 h, there was a 97.2 % conversion to biodiesel from soybean oil. The present study also evaluated the effects of methanol/oil ratio, catalyst amount, and reaction time on conversion. The catalytic activity of solid base catalysts was insensitive to exposure to air prior to use in the transesterification reaction. Results from ICP-OES exhibited non-significant leaching of the Li₂CO₃ active species into the reaction medium, and reusability of the catalyst was tested successfully in ten subsequent cycles. Free fatty acid in the feedstock for biodiesel production should not be higher than 0.12 % to afford a product that passes the EN biodiesel standard. Product quality, ester content, free glycerol, total glycerol, density, flash point, sulfur content, kinematic viscosity, copper corrosion, cetane number, iodine value, and acid value fulfilled ASTM and EN standards. Commercially available Li₂CO₃ is suitable for direct use in biodiesel production without further drying or thermal pretreatment, avoiding the usual solid catalyst need for activation at high temperature.     

Reduced graphene oxide supported V<Subscript>2</Subscript>O<Subscript>5</Subscript>-WO<Subscript>3</Subscript>-TiO<Subscript>2</Subscript> catalysts for selective catalytic reduction of NOx

We present a reduced-graphene-oxide (rGO)-supported V2O₅-WO₃-TiO₂ (VWTi) catalysts for the efficient selective catalytic reduction of NOx. The rGO support provides well-dispersed functional sites for the nucleation of nanoparticles, allowing the formation of VWTi catalysts with high specific surface areas. The dispersion of the nanoparticles, as observed by transmission electron microscopy (TEM) and energy dispersive spectroscopy (EDS), confirmed the uniform dispersion of the particles on the rGO surface. Detailed Fourier-transform infrared (FT-IR) and NH₃ temperature-programmed desorption (NH₃-TPD) analyses indicated that the high density of acidic sites provided by the rGO is key to the observed enhancement of NOx removal efficiency, and the rGO-supported catalysts exhibit improved NOx removal efficiencies with smaller amounts of V₂O₅ and WO₃ compared with the commercially available V₂O₅-WO₃-TiO₂ catalysts.     

Dibenzothiophene hydrodesulfurization over MoP/SiO<Subscript>2</Subscript> catalyst prepared with sol-gel method

Silica-supported molybdenum phosphide, MoP/SiO₂ catalysts with different Mo weight loadings were prepared by temperature programmed reduction of the oxidic catalyst precursors, which were prepared via sol-gel technique using ethyl silicate-40 as silica source. Samples were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), BET surface area measurements, and their catalytic activity in hydrodesulfurization (HDS) was tested with dibenzothiophene (DBT) as model compound. XRD analysis revealed the amorphous nature of the catalyst up to 10 wt% Mo loading and the formation of crystalline MoP phase on amorphous silica support with higher Mo loading. BET surface area showed high surface area for catalysts prepared by sol-gel technique with lower Mo content, and the surface area decreased with increasing in Mo loading. The HDS results showed that prepared MoP/SiO₂ exhibited high HDS activity and stability toward the catalytic test. Among the series of catalysts prepared, MoP/SiO₂ containing 20 wt% Mo was found to be the most active catalyst. And the effects of reaction temperature and hydrogen pressure on conversion and product selectivity were investigated.     

Preparation of Cu/ZnO/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalyst under microwave irradiation for slurry methanol synthesis

Cu/ZnO/Al₂O₃ catalysts with Cu/Zn/Al ratios of 6/3/1 were precipitated and aged by conventional and microwave heating methods and tested in the slurry phase reactor for methanol synthesis. The effect of technological condition of precipitation and aging process under microwave irradiation on the catalytic performance was investigated to optimize the preparing condition of Cu/ZnO/Al₂O₃ catalyst. The results showed that the microwave irradiation during precipitation process could improve the activity of the catalyst, but had little effect on the stability. While the microwave irradiation during aging process has a great benefit to both the activity and stability of the catalyst, the catalyst aged at 80°C for 1 h under microwave irradiation possessed higher methanol space time yield (STY) and more stable catalytic activity. The activity and stability of the catalyst was further enhanced when microwave irradiation was used in both precipitation and aging processes; the optimized condition for the catalyst precursor preparation was precipitation at 60°C and aging at 80°C under microwave irradiation.