Improving the toughness of epoxy with a reactive tetrablock copolymer containing maleic anhydride

Reactive block copolymers (BCPs) provide a unique means for toughening epoxy thermosets because covalent linkages provide opportunities for greater improvement in the fracture toughness (K_IC). In this study, a tailored reactive tetrablock copolymer, poly[styrene‐alt‐(maleic anhydride)]‐block‐polystyrene‐block‐poly(n‐butyl acrylate)‐block‐polystyrene, was incorporated into a diglycidyl ether of bisphenol A based epoxy resin. The results demonstrate the advantage of reactive BCP in finely tuning and controlling the structure of epoxy blends, even with 95 wt % epoxy‐immiscible triblocks. The size of the dispersed phase was efficiently reduced to submicrometer level. The mechanical properties, such as K_IC, of these cured blends were investigated. The addition of 10 wt % reactive BCP into the epoxy resins led to considerable improvements in the toughness, imparting nearly a 70% increase in K_IC. The designed reactive tetrablock copolymer opened good prospects because of its potential novel applications in toughening modification of engineering polymer composites. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 132, 42826.     

Mechanical and dielectric properties of epoxy resin modified using reactive liquid rubber (HTPB)

In the present study, hydroxyl‐terminated polybutadiene (HTPB) liquid rubber was employed to modify epoxy resin using 2,4,6‐tri (dimethylaminomethyl) phenol as a catalyst, and methyl hexahydrophthalic anhydride as a curing agent. The reactions between HTPB and epoxy were monitored by Fourier transform infrared (FTIR); the mechanical and dielectric properties of HTPB modified epoxies were evaluated and the morphology was investigated through scanning electronic microscopy (SEM). The FTIR analysis evidenced the occurrence of a chemical reaction between the two components. The mechanical results indicated that the impact strength of HTPB‐modified epoxy was superior to that of the pure epoxy. As the HTPB content increased up to 10 phr the best mechanical performances in terms of tensile and flexural properties were achieved when compared to the unmodified epoxy. Higher concentration of HTPB resulted in larger particles and gave lower mechanical strength values. The incorporation of HTPB into epoxy decreased the dielectric constant and dissipation factor over a wide frequency range from 1 to 10⁶ Hz, and improved the electrical resistivity. SEM micrographs showed that the modified epoxy exhibited a two‐phase morphology where the spherical rubber domains were dispersed in the epoxy matrix. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Thermophysical properties of CTBN and HTPB liquid rubber modified epoxy blends

Thermal conductivity and diffusivity of carboxyl‐terminated copolymer of polybutadiene and acrylonitrile (CTBN) and hydroxyl‐terminated polybutadiene (HTPB) liquid rubber‐ modified epoxy blends were investigated. A good agreement was observed between the calculated values of the specific heat estimated from thermal conductivity, diffusivity, and density measurements and the DSC results. Measurements of the thermal conductivity values of HTPB/Epoxy blends were in good agreement with three simple theoretical models, which have been used thereafter for the estimation of the unknown value of the thermal conductivity of CTBN (k_CTBN = 0.24 Wm^?1K^?1). The morphology of the rubber‐modified epoxy blends has been quantified and indicate a tendency towards co‐continuous phase upon the inclusion of higher weight percentage of rubber (≥30 wt %). Moreover, we notice a significant enhancement of the thermal conductivity during this morphological shift. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Enhanced fracture toughness of epoxy resins with novel amine‐terminated poly(arylene ether sulfone)–carboxylic‐terminated butadiene‐acrylonitrile–poly(arylene ether sulfone) triblock copolymers

Amine‐terminated poly(arylene ether sulfone)–carboxylic‐terminated butadiene‐acrylonitrile–poly(arylene ether sulfone) (PES‐CTBN‐PES) triblock copolymers with controlled molecular weights of 15,000 (15K) or 20,000 (20K) g/mol were synthesized from amine‐terminated PES oligomer and commercial CTBN rubber (CTBN 1300x13). The copolymers were utilized to modify a diglycidyl ether of bisphenol A epoxy resin by varying the loading from 5 to 40 wt %. The epoxy resins were cured with 4,4′‐diaminodiphenylsulfone and subjected to tests for thermal properties, plane strain fracture toughness (K_IC), flexural properties, and solvent resistance measurements. The fracture surfaces were analyzed with SEM to elucidate the toughening mechanism. The properties of copolymer‐toughened epoxy resins were compared to those of samples modified by PES/CTBN blends, PES oligomer, or CTBN. The PES‐CTBN‐PES copolymer (20K) showed a K_IC of 2.33 MPa m^0.5 at 40 wt % loading while maintaining good flexural properties and chemical resistance. However, the epoxy resin modified with a CTBN/8K PES blend (2:1) exhibited lower K_IC (1.82 MPa m^0.5), lower flexural properties, and poorer thermal properties and solvent resistance compared to the 20K PES‐CTBN‐PES copolymer‐toughened samples. The high fracture toughness with the PES‐CTBN‐PES copolymer is believed to be due to the ductile fracture of the continuous PES‐rich phases, as well as the cavitation of the rubber‐rich phases. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1556–1565, 2002; DOI 10.1002/app.10390     

Influences of liquid elastomer additive on the behavior of short glass fiber reinforced epoxy

In this study, improvements in mechanical and thermal behavior of short glass fiber (GF) reinforced diglycidyl ether of bisphenol-A (DGEBA) based epoxy with hydroxyl terminated polybutadiene (HTPB) modification have been studied. A silane coupling agent (SCA) with a rubber reactive group was also used to improve the interfacial adhesion between glass fibers and an epoxy matrix. 10, 20, and 30 wt% GF reinforced composite specimens were prepared with and without silane coupling agent treatment of fibers and also HTPB modification of epoxy mixture. In the ruber modified specimens, hardener and HTPB were premixed and left at room temperature for 1 hr before epoxy addition. In order to observe the effects of short glass fiber reinforcement of epoxy matrix, silane treatment of fiber surfaces, and also rubber modification of epoxy on the mechanical behavior of specimens, tension and impact tests were performed. The fracture surfaces and thermal behavior of all specimens were examined by scanning electron microscope (SEM), and dynamic mechanical analysis (DMA), respectively. It can be concluded that increasing the short GF content increased the tensile and impact strengths of the specimens. Moreover, the surface treatment of GFs with SCA and HTPB modification of epoxy improved the mechanical properties because of the strong interaction between fibers, epoxy, and rubber. SEM studies showed that use of SCA improved interfacial bonding between the glass fibers and the epoxy matrix. Moreover, it was found that HTPB domains having relatively round shapes formed in the matrix. These rubber domains led to improved strength and toughness, due mainly to the “rubber toughening” effect in the brittle epoxy matrix.     

Burning‐rate enhancement of a high‐energy rocket composite solid propellant based on ferrocene‐grafted hydroxyl‐terminated polybutadiene binder

Four different samples of ferrocene‐grafted hydroxyl‐terminated polybutadiene (Fc‐HTPB), containing 0.20, 0.52, 0.90, and 1.50 wt % iron, were synthesized by the Friedel–Crafts alkylation of ferrocene with hydroxyl‐terminated polybutadiene (HTPB) in the presence of AlCl₃ as a (Lewis acid) catalyst. The effects of the reaction conditions on the extent of ferrocene substitution were investigated. The Fc‐HTPBs were characterized by IR, ultraviolet–visible, ¹H‐NMR, and ¹³C‐NMR spectra. The iron content and number of hydroxyl groups were estimated, and the properties, including thermal degradation, viscosity, and propellant burning rates (BRs), were also studied. The thermogravimetric data indicated two major weight loss stages around 395 and 500°C. These two weight losses were due to the depolymerization and decomposition of the cyclized product, respectively, with increasing temperature. The Fc‐HTPB was cured with toluene diisocyanate and isophorone diisocyanate separately with butanediol–trimethylolpropane crosslinker to study their mechanical properties. Better mechanical properties were obtained for the gumstock of Fc‐HTPB polyurethanes with higher NCO/OH ratios. The BRs of the ammonium perchlorate (AP)‐based propellant compositions having these Fc‐HTPBs (without dilution) as a binder were much higher (8.66 mm/s) than those achieved with the HTPB/AP propellant (5.4 mm/s). © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Synthesis and characterization of fluorinated poly(etherimide)s toughening for carbon fiber‐reinforced epoxy composites

Novel‐fluorinated poly(etherimide)s (FPEIs) with controlled molecular weights were synthesized and characterized, which were used to toughen epoxy resins (EP/FPEI) and carbon fiber‐reinforced epoxy composites (CF/EP/FPEI). Experimental results indicated that the FPEIs possessed outstanding solubility, thermal, and mechanical properties. The thermally cured EP/FPEI resin showed obviously improved toughness with impact strength of 21.1 kJ/m² and elongation at break of 4.6%, respectively. The EP/FPEI resin also showed outstanding mechanical strength with tensile strength of 91.5 MPa and flexural strength of 141.5 MPa, respectively. The mechanical moduli and thermal property of epoxy resins were not affected by blending with FPEIs. Furthermore, CF/EP/FPEI composite exhibited significantly improved toughness with Mode I interlaminar fracture toughness (G_IC) of 899.4 J/m² and Mode II interlaminar fracture toughness (G_IIC) of 1017.8 J/m², respectively. Flexural properties and interlaminar shear strength of the composite were slightly increased after toughening. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Graft‐interpenetrating polymer networks of epoxy with polyurethanes derived from poly(ethyleneterephthalate) waste

Polyester polyurethanes derived from poly(ethyleneterephthalate) (PET) glycolysates were blended with epoxy to form graft‐interpenetrating networks (IPNs) with improved mechanical properties. Microwave‐assisted glycolytic depolymerization of PET was performed in the presence of polyethylene glycols of different molecular weights (600–1500). The resultant hydroxyl terminated polyester was used for synthesis of polyurethane prepolymer which was subsequently reacted with epoxy resin to generate grafted structures. The epoxy‐polyurethane blend was cured with triethylene tetramine under ambient conditions to result in graft IPNs. Blending resulted in an improvement in the mechanical properties, the extent of which was found to be dependant both on the amount as well as molecular weight of PET‐based polyurethane employed. Maximum improvement was observed in epoxy blends prepared with polyurethane (PU1000) at a loading of 10% w/w which resulted in 61% increase in tensile strength and 212% increase in impact strength. The extent of toughening was quantified by flexural studies under single edge notch bending (SENB) mode. In comparison to the unmodified epoxy, the Mode I fracture toughness (K_IC) and fracture energy (G_IC) increased by ～45% and ～184%, respectively. The underlying toughening mechanisms were identified by fractographic analysis, which generated evidence of rubber cavitation, microcracking, and crack path deflection. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40490.     

Enhanced thermal and mechanical properties of PW‐based HTPB binder using polystyrene (PS) and PS–SiO2 microencapsulated paraffin wax (MePW)

Polystyrene (PS) microencapsulated paraffin wax (MePW) and PS–SiO₂ MePW were used to improve the form‐stability of PW in hydroxyl‐terminated polybutadiene‐derived polyurethane (HTPB) binder. HTPB matrix containing different contents of PS MePW, PS–SiO₂ MePW, and PW were prepared. The chemical composition, crystallinity, microstructure, heat capacities, thermal stabilities, thermal reliabilities, leakage, and mechanical properties of the composites were compared using Fourier transforms infrared spectroscope, X‐ray diffractometer, scanning electronic microscope, differential scanning calorimeter, thermo‐gravimetric analyzer, thermal cycling test, leaking test, compression, and tensile tests, respectively. The results showed that the MePW/PW/HTPB composites were prepared without chemical reaction. The thermal stability and mechanical properties of PS–SiO₂ MePW/PW/HTPB increased more dramatically than that of PS MePW/PW/HTPB. With the increasing contents of MePWs, the PW leakage of the composites decreased, especially for PS MePW/PW/HTPB. Consequently, the MePW/PW/HTPB composites possess a potential application for PW‐based polymer‐bonded explosive system. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46222.     

Diffusion and sorption of benzene vapor through polybutadiene‐, polybutadiene/styrene‐, and polybutadiene/acrylonitrile‐based polyurethanes

A series of polyurethane (PU) films made from toluene diisocyanate (TDI), 1,4‐butanediol (BDO), and hydroxyl‐terminated polybutadiene (HTPB), hydroxyl terminated polybutadiene/styrene (HTBS), or hydroxyl terminated polybutadiene/acrylonitrile (HTBN) was synthesized by solution polymerization. The absorption of benzene vapor was found mainly in the soft phase. The equilibrium adsorption (M_∞) was reduced with increasing hard segment content for all the PUs. The values of M_∞ were in the sequence of HTBN‐PUs > HTBS‐PUs > HTPB‐PUs, which could be explained by the different interaction parameters between soft segments and benzene. The HTBN‐PU film showed the lowest degree of phase segregation and had more hard segments intermixed in the soft phase, restricting the movement of soft segments, and therefore resulted to non‐Fickian behavior, while the HTPB‐PU is antithetical. FTIR and atomic force microscopy were utilized to identify the hydrogen bonding behavior and morphology change of the PU films before and after the absorption of benzene vapor. The tensile strength of the HTBN‐PUs showed a greater decrease than that of HTBS‐PUs and HTPB‐PUs after absorbing benzene vapor. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 2984–2991, 2004     

Compressive mechanical properties of HTPB propellant at low,intermediate, and high strain rates

Low, intermediate, and high strain rate compression testing (1.7 × 10^?4 to 2500 s^?1) of the hydroxyl‐terminated polybutadiene (HTPB) propellant at room temperature, were performed using a universal testing machine, a hydraulic testing machine, and a split Hopkinson pressure bar (SHPB), respectively. Results show that the stress linearly increases with strain at each condition; the increasing trend of stress at a given strain with the logarithm of strain rate changes from a linear to an exponential form at 1 s^?1. By combining these characteristics, we propose a rate‐dependent constitutive model which is a linearly elastic component as a base model, then multiplied by a rate‐dependent component. Comparison of model with experimental data shows that it can characterize the compressive mechanical properties of HTPB propellant at strain rates from 1.7 × 10^?4 to 2500 s^?1. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43512.     

Mechanical,thermal, and viscoelastic response of novel in situ CTBN/POSS/epoxy hybrid composite system

The present study focuses on the preparation of a novel hybrid epoxy nanocomposite with glycidyl polyhedral oligomeric silsesquioxane (POSS) as nanofiller, carboxyl terminated poly(acrylonitrile‐co‐butadiene) (CTBN) as modifying agent and diglycidyl ether of bisphenol A (DGEBA) as matrix polymer. The reaction between DGEBA, CTBN, and glycidyl POSS was carefully monitored and interpreted by using Fourier transform infrared (FTIR) and differential scanning calorimetry (DSC). An exclusive mechanism of the reaction between the modifier, nanofiller, and the matrix is proposed herein, which attempts to explains the chemistry behind the formation of an intricate network between POSS, CTBN, and DGEBA. The mechanical properties, such as tensile strength, and fracture toughness, were also carefully examined. The fracture toughness increases for epoxy/CTBN, epoxy/POSS, and epoxy/CTBN/POSS hybrid systems with respect to neat epoxy, but for hybrid composites toughening capability of soft rubber particles is lost by the presence of POSS. Field emission scanning electron micrographs (FESEM) of fractured surfaces were examined to understand the toughening mechanism. The viscoelastic properties of epoxy/CTBN, epoxy/POSS, and epoxy/CTBN/POSS hybrid systems were analyzed using dynamic mechanical thermal analysis (DMTA). The storage modulus shows a complex behavior for the epoxy/POSS composites due to the existence of lower and higher crosslink density sites. However, the storage modulus of the epoxy phase decreases with the addition of soft CTBN phase. The T_g corresponding to epoxy‐rich phase was evident from the dynamic mechanical spectrum. For hybrid systems, the T_g is intermediate between the epoxy/rubber and epoxy/POSS systems. Finally, TGA (thermo gravimetric analysis) studies were employed to evaluate the thermal stability of prepared blends and composites. POLYM. COMPOS., 37:2109–2120, 2016. © 2015 Society of Plastics Engineers     

Synthesis,Characterization and Properties of Nitropolybutadiene as Energetic Plasticizer for NHTPB Binder

The nitration of low molecular weight polybutadiene (PB) by a convenient and inexpensive procedure was investigated. To retain the unique physico‐chemical properties of the plasticizer, it was nitrated to an extent of 10 % double bonds. The product nitropolybutadiene (NPB) was characterized by FT‐IR and ¹H NMR spectroscopy as well as GPC, DSC, and TGA methods. The kinetic parameters for the decomposition of NPB from room temperature to 400 °C were obtained from non‐isothermal DSC. The changes in glass transition temperature (T _g) and inert uncured binder systems were used for determination of its efficiency as plasticizer. NPB was used in cured and unfilled nitro‐hydroxyl terminated polybutadiene (NHTPB) binder. Isothermal thermogravimetric analysis (Iso‐TGA) was employed to determine the migration rate in cured and unfilled HTPB binder systems compared to the dioctyladiphate (DOA) plasticizer. It was found that the exudation of the NPB plasticizer is slower than that of the DOA plasticizer. Thus, the NHTPB/NPB binder system (binder/plasticizer) presents more convenient mechanical properties than HTPB/DOA and is a promising new energetic binder system for polymer bonded explosives.     

Synthesis and evaluation of liquid amine‐terminated polybutadiene rubber and its role in epoxy toughening

Epoxy resin is widely used for coatings, adhesives, castings, electrical insulation materials, and other applications. However, unsolved problems still remain in its applications. The main problem is low toughness: cured epoxy resin is rather brittle, with poor resistance to the propagation of cracks derived from the internal stress generated by shrinkage in the cooling process from cure temperature to room temperature. The objective of this study was to improve the flexibility and toughness of diglycidyl ether of bisphenol A based epoxy resin with a liquid rubber. For this purpose, amine‐terminated polybutadiene (ATPB) was synthesized. The product was characterized by Fourier transform infrared and NMR spectroscopy and elemental analysis. ATPB‐modified epoxy networks were made by curing with an ambient‐temperature curing agent, triethylene tetramine. We varied the epoxy/liquid rubber compositions to study the effect of toughener concentration on the impact and thermal properties. Higher mechanical properties were obtained for epoxy resins toughened with 1 phr ATPB. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 2446–2453, 2005     

The effect of hydroxyl‐terminated polybutadiene‐grafted carbon fiber on the impact performance of carbon fiber–epoxy resin composites

Carbon fiber (CF) containing 1.4 and 2.1 mmol/g of —COOH and —OH groups, respectively, was functionalized by using an excess of tolylene‐2,4‐diisocyanate. The NCO‐modified CF was submitted to a graft reaction with hydroxyl‐terminated polybutadiene (HTPB). The HTPB‐grafted carbon fiber was employed as reinforcing agent for epoxy resin‐based composites. The presence of the flexible HTPB at the interface between the fiber and the matrix resulted in a substantial improvement on impact strength. Additional improvement on toughness was achieved by using epoxy matrix containing dispersed phase of HTPB. The composite morphology was also studied by scanning electron microscopy. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 1424–1431, 1999     

Divinyl benzene cross‐linked HTPB‐based polyurethaneurea membranes for separation of p‐/o‐xylene mixtures by pervaporation

Cross‐linked hydroxy terminated polybutadiene (HTPB)‐based polyurethaneurea (PU), HTPB‐divinyl benzene (DVB)‐PU, was synthesized by a three‐step polymerization process. It was first used as membrane material to separate p‐/o‐xylene mixtures by pervaporation (PV). The effects of the content of cross‐linker DVB, feed concentration, and operating temperature on the PV performance of HTPB‐DVB‐PU membranes were investigated. The membranes demonstrated p‐xylene permselectivity as well as high total flux. The introduction of DVB significantly enhanced the temperature resistance ability of the HTPB‐DVB‐PU membranes. With increasing DVB content, the separation factor increased while the total flux decreased a little. The highest separation factor reaches 2.01 and the total flux is 33 g/m²h with feed concentration of 10 wt % p‐xylene at 30°C. These PV performances with increasing DVB content were explained in terms of the view point of chemical compositions and physical structures of the HTPB‐DVB‐PU membranes. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Studies on urethane–allophanate networks based on hydroxyl‐terminated polybutadiene: Modeling of network parameters and correlation to mechanical properties

Hydroxyl‐terminated polybutadiene (HTPB)‐based allophanate–urethane networks were prepared by reacting HTPB with di‐isocyanates, such as toluene–di‐isocyanate (TDI), isophorone–di‐isocyanate (IPDI), and 4,4′‐di(socyanatocyclohexyl)methane (H₁₂MDI) at stoichiometric ratios (r‐values) ranging from 1.0 to 1.5. The networks were characterized for mechanical and swell properties. The network parameters, such as “X,” which is the fraction of urethane groups involved in the allophanate formation, and effective chain length (L_x) were calculated from experimental crosslink density values determined from swell data, using α‐model equations developed by Marsh. Excellent linear correlations were obtained between mechanical properties and the calculated network parameters. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 2986–2994, 2006     

Improvement of fracture toughness and glass transition temperature of DGEBA‐based epoxy systems using toughening and crosslinking modifiers

Several toughening and crosslinking modifiers were tested in two epoxy resin systems based on the diglycidyl ether of bisphenol A (DGEBA) with the objective to improve the critical stress intensity factor K_IC and the glass transition temperature (T_g) simultaneously. An amine hardener (isophorone diamine (IPD)) and a homopolymerization initiator (1‐ethyl‐3‐methylimidazolium acetate (EMIM Ac)) were used as curing agents. The highest effect on the K_IC value of the resin system DGEBA/IPD (K_IC = 0.72 MPa^1/2; T_g = 164°C) was achieved with the dendric polymer Boltorn P501 (10 wt%), but it decreased the T_g (K_IC = 1.39 MPa^1/2; T_g = 136°C). A high toughening effect with a low decrease of T_g was achieved with a combination of a self‐organized block copolymer (Nanostrength M22N) and silica nanoparticles (Nanopox F400) (K_IC =1.15 MPa^1/2; T_g =157°C). The K_IC value of the resin system DGEBA/EMIM Ac was improved from 0.44 to 0.66 MPa^1/2. An improvement of both, the thermal and mechanical properties was established for a combination of a poly(tetrahydrofuran) as toughening modifier (PolyTHF2000) with the post‐crosslinking modifier diethylphosphite (DEP) in the resin system DGEBA/IPD (K_IC = 0.86 MPa^1/2; T_g = 180°C). A system with chemical linkages between both modifiers was investigated for comparison but yielded inferior results. POLYM. ENG. SCI., 59:86–95, 2019. © 2018 Society of Plastics Engineers     

Condition monitoring of a thermally aged hydroxy‐terminated polybutadiene (HTPB)/isophorone diisocyanate (IPDI) elastomer by nuclear magnetic resonance cross‐polarization recovery times

A hydroxy‐terminated polybutadiene (HTPB)/isophorone diisocyanate (IPDI) elastomer is commonly used as propellant binder material. The thermal degradation of the binder is believed to be an important parameter governing the performance of the propellant. The aging of these binders can be monitored by mechanical property measurements, such as modulus or tensile elongation. These techniques, however, are not easily adapted to binder agents that are dispersed throughout a propellant. In this paper we investigated solid‐state nuclear magnetic resonance (NMR) relaxation times as a means to predict the mechanical properties of the binder as a function of aging time. Proton (¹H) spin–lattice and spin–spin relaxation times were insensitive to the degree of thermal degradation of the elastomer. Apparently, these relaxation times depend on localized motions that are only weakly correlated with mechanical properties. A strong correlation was found between the ¹³C cross‐polarization (CP) NMR time constant, T_cp, and the tensile elongation at break of the elastomer as a function of aging time. A ramped‐amplitude CP experiment was less sensitive to imperfections in setting critical instrumental parameters for this mobile material. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 453–459, 2001     

Toughening of epoxy resin using hydroxyl‐terminated polyesters

Epoxy resins are increasingly finding applications in the field of structural engineering. A wide variety of epoxy resins are available, and some of them are characterized by relatively low toughness. Several approaches to improve epoxy resin toughness include the addition of fillers, rubber particles, thermoplastics, or their hybrids, as well as interpenetrating networks and flexibilizers, such as polyols. It seems that this last approach did not receive much attention. So in an attempt to fill this gap, the present work deals with the use of hydroxyl‐terminated polyester resins as toughening agents for epoxy resin. For this purpose, the modifier, that is, a hydroxyl‐terminated polyester resin (commercially referred to as Desmophen), which is a polyol, has been used at different concentrations. The prepared modified structure has been characterized using Fourier transform infrared (FTIR) spectroscopy and scanning electron microscopy (SEM) prior to mechanical testing in terms of impact strength and toughness. Two types of Desmophen (800 and 1200) have been used as modifiers. The obtained results showed that hydroxyl‐terminated polyester improves the epoxy toughness. In fact, the impact strength increases with Desmophen content and reaches a maximum value of 7.65 J/m at 10 phr for Desmophen 800 and 9.36 J/m at 7.5 phr for Desmophen 1200, respectively. At a critical concentration (7.5 phr), Desmophen 1200 (with higher molecular weight, longer chains, and lower branching) leads to better results. Concerning K_c, the effect of Desmophen 800 is almost negligible; whereas a drastic effect is observed with Desmophen 1200 as K_c reaches a maximum of 2.41 MPa m^1/2, compared to 0.9 MPa m^1/2 of the unmodified epoxy prior to decreasing. This is attributed to the intensive hydrogen bonding between epoxy and Desmophen 1200, as revealed by FTIR spectroscopy. Finally, the SEM analysis results suggested that the possible toughening mechanism for the epoxy resin being considered, which might prevail, is through localized plastic shear yielding induced by the presence of the Desmophen particles. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 29–38, 1999