Effect of hybrid polysphosphazene coating treatment on carbon fibers on the interfacial properties of CF/PA6 composites

Carbon fiber (CF) reinforced polyamide 6 (PA6) composite has an extensive application. However, the performances of CF/PA6 composite are constrained by the poor interfacial adhesion between CF and PA6 matrix. In this article, in order to strengthen the interfacial adhesion of CF/PA6 composite, a layer of poly(cyclotriphosphazene-co-4,4′-sulfonyldiphonel) (PZS) hybrid coating with plenty of PZS microspheres (PZSMS) was successfully introduced onto CF surface through facile in situ polymerization. After surface modification, the surface morphologies and the surface chemical structures of fibers changed distinctly. On one hand, the PZSMS provided more contact points and increased mechanical interlocking between CF and PA6 matrix. On the other hand, numerous hydrogen bonds between CF and PA6 were formed due to a great amount of unique polar groups on modified CF surface. Consequently, in comparison with untreated CF, the interfacial shear strength of CF-PZSMS/PA6 composites was improved from 37.68 ± 3.16 to 53.79 ± 3.38 MPa, by 42.75 ± 3.02%. The results indicated that PZS hybrid coating on fiber surface effectively improved the interfacial adhesion of CF/PA6 composites, and the stronger hydrogen bonding and the enhanced mechanical interlocking synergistically played a major role in such significant improvements.     

Effect of polyurethane sizing on carbon fibers surface and interfacial adhesion of fiber/polyamide 6 composites

Commercial epoxy sized carbon fibers (CFs) or unsized CFs have poor interfacial adhesion with polyamide 6 (PA6). Here, CFs are coated with polyurethane (PU) and their surface properties in terms of surface chemistry, contact angle, roughness, and morphology, are investigated. The results of Fourier transform infrared spectroscopy, X‐ray photoelectron spectroscopy, scanning electron microscopy, and atomic force microscopy demonstrate PU sizing evidently increases the quantity of polar functional groups on the CFs surface. The surface energy of the PU sized fiber is calculated according to the Owens–Wendt method. Compared with unsized fibers, the contact angle of PU sized fibers is decreased while their total surface energy is increased, indicating superior wettability. Moreover, transverse fiber bundle tests are performed to determine the interfacial adhesion between the CFs and PA6 matrix. The transverse fiber bundle strength of unsized CF is measured to be 12.57 MPa. For PU sized CFs processed with sizing concentration of 1.2%, this value is increased to 24.35 MPa, showing an increase of more than 90%. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46111.     

Morphological and physicomechanical analysis of high‐density polyethylene filled with Salago fiber

The environmental issues associated with the mass discarding of waste plastics in the Philippines have significantly raised for the past decade. However, this country is a home to many natural fibers which necessitates the development of ecofriendly materials to diminish the environmental footprint of polymers. High‐density polyethylene (HDPE) was filled with floured untreated and 5 wt % alkaline‐treated Salago fiber via melt compounding. The physical and mechanical characteristics of both types of composites were measured and compared. The composite filled with 30 wt % untreated fiber became very brittle, showing tensile strength and impact resistance of 15.8 MPa and 4.9 kJ/m², respectively. Alkaline treatment improved the mechanical properties of untreated composites, but not above the value of virgin HDPE. Nevertheless, the flexural strength of treated composites exceeded that of the virgin HDPE. Untreated composites absorbed water twice as the treated ones. Finally, morphological and fractography inspection on tensile and flexural test specimens showed improvement made by treatment on the interfacial adhesion between fiber and thermoplastic, corroborating the results from mechanical properties test. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46479.     

Development of lightweight high‐performance polymeric composites with functionalized nanotubes

In this article, we highlight the various properties of an ultralightweight poly(ether ketone) (PEK) composite. In this study, special emphases were laid on the preparation of low‐density, high‐performance polymeric foams with foaming agents and activators. PEK, foamed PEK, and carbon nanotube (CNT)–reinforced foamed PEK composites were considered for this study. The density of the polymer decreased with the reinforcement of the foaming agent. We also noted that with the reinforcement of the modified CNT in the foamed PEK, there were marginal increases in the density and hardness of the composites. We also noted that the mechanical properties of the CNT‐reinforced foamed PEK was on par with those of basic PEK. Thermogravimetric analysis gave us a clear indication that the thermal stability of the composites was not affected by the reinforcing foaming agent and nanoparticles. Scanning electron microscopy and transmission electron microscopy clearly indicated the formation of foams and also the dispersion of nanoparticles in the composite structure. We also observed that because of the reinforcement of multiwalled CNTs in the composite, there was an improvement in the hardness of the composite. An increase in the specific strength was observed in the foamed PEK composites. The CNT‐reinforced foamed PEK showed a marginal decrease in the specific strength without a compromise in the impact strength. The impact strength of the CNT‐reinforced foamed PEK composite was found to be similar to that of the basic PEK. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43471.     

Preparation and characterization of a composite nanofiltration membrane from cyclen and trimesoyl chloride prepared by interfacial polymerization

A novel nanofiltration (NF) membrane was prepared with cyclen and trimesoyl chloride by interfacial polymerization on a poly(ether sulfone) ultrafiltration membrane with a molecular weight cutoff of 50,000 Da. The effects of the reaction time, monomer concentration, and heat‐treatment temperature are discussed. The physicochemical properties and morphology of the prepared NF membrane were characterized by Fourier transform infrared spectroscopy–attenuated total reflectance, scanning electron microscopy, energy‐dispersive spectrometry, and atomic force microscopy. The NF performances were evaluated with solutions of Na₂SO₄, MgSO₄, Mg(NO₃)₂, and NaCl. The salt‐rejection order of the prepared NF membrane was as follows: Na₂SO₄ > MgSO₄ > Mg(NO₃)₂ > NaCl. The resulting rejection of Na₂SO₄ and PEG600 (polyethylene glycol with the average molecular weight of 600) were more than 90%, whereas that of NaCl was approximately 10%. After the addition of silica sol in the aqueous phase (silica sol concentration = 0.1% w/v), the salt rejection of the membrane changed slightly. However, the water flux was from 24.2 L·m^?2·h^?1 (25°C, 0.6 MPa) up to 38.9 L·m^?2·h^?1 (25°C, 0.6 MPa), and the resulting membrane exhibited excellent hydrophilicity. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42345.     

Effects of particle size and electrical resistivity of filler on mechanical,electrical, and thermal properties of linear low density polyethylene–zinc oxide composites

The effects of particle size and electrical resistivity of zinc oxide (ZnO) on mechanical properties, electrical and thermal conductivities of composites made with linear low density polyethylene (LLDPE) were investigated. Micron sized (mZnO), submicron sized (sZnO), and nano sized (nZnO) powders having resistivities of 1.5 × 10⁶, 1.5 × 10⁹, and 1.7 × 10⁸ were used to prepare composites with 5–20 vol % filler. The tensile strength was lowered and the modulus of elasticity of the composites was increased with ZnO addition. Rather than the particle size of the ZnO, its initial resistivity and aspect ratio affected the resistivity of composites. The resistivity of the LLDPE was lowered from 2.3 × 10¹⁶ Ω cm down to 1.4 × 10¹⁰ Ω cm with mZnO addition. Thermal conductivity of the composites was increased with ZnO addition 2.5–3 times of the polymer matrix. The composites can be used for electrostatically dissipating and heat sink applications due to their decreased electrical resistivity and increased thermal conductivity. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 2734–2743, 2013     

The improved interface performance between carbon fiber and poly(ether-ether-ketone) by sulfonated polyether sulfone (s-PSF) sizing agent with different sulfonation degree

The effects of sulfonated polyether sulfone (s-PSF) with different sulfonation degrees on the interfacial properties of carbon fiber (CF)/poly(ether-ether-ketone) (PEEK) composites were investigated systematically. The performance of the modified CF and the corresponding CF/PEEK composites and was tested and characterized. Test results show that the CF surface polarity increases, the surface contact angle decreases, and the surface free energy increases with the increase in the s-PSF sulfonation degree. Scanning electron microscopy analysis shows that the increase in the sulfonation degree of s-PSF is beneficial to improve the interface between CF and PEEK. This condition can be ascribed to the hydrogen bonding force between the s-PSF sulfonic acid group and the polar functional group on the surface of the modified CF and the compatibility between s-PSF and PEEK. In terms of physical properties, the thermal and mechanical properties of CF/PEEK composite are improved with the increase in s-PSF sulfonation degree. The interlaminar shear strength, flexural strength, and modulus of CF/PEEK composites increase by 60.16%, 30.27%, and 19.30%, respectively.     

Effect of nanosilica with different interfacial structures on mechanical properties of polyimide/SiO2 composites

In this article, the effects of coupling agent, silica particle size, and particle shape on the mechanical properties of polyimide (PI) were studied by molecular dynamics (MD) simulations, and the effect of SiO₂ surface treated with coupling agent on the mechanical properties of PI was investigated by experiment. At the same doping volume fraction (5%), the simulation results show that the surface interaction energy between the matrix and particle gradually increases with the radius of the embedded nanoparticles. Meanwhile, the interface interaction energy and mechanical properties of the sphere-type were significantly higher than the ones of other shaped nanoparticles. Moreover, the simulations were compared with the experimental results; atomic force microscopy and scanning electron microscopy images can verify that after being treated with coupling agent, interface interaction between nanosilica and PI enhances quite a little. The mechanical experimental results show that the tensile strength and elasticity modulus of pure PI, unbonded (UB) PI/SiO₂, and bonded PI/SiO₂ films are 34.47 and 1.13, 36.46 and 1.32, and 66.20 MPa and 1.72 GPa, respectively. It is indicated that the coupling agent plays a crucial role in nanocomposites. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48595.     

Design and characterization of polypropylene matrix/glass fibers composite materials

In this article, polymer composites based on polypropylene (PP) matrix reinforced with short glass fibers type E (GF‐type E) were obtained. However, to ensure good interfacial adhesion and stress transfer across the interface, the influence of the chemical functionalization of the phases was analyzed. The better interfacial adhesion is assured by the use of maleic anhydride grafted PP and amino‐functionalized GF. The obtained composite materials were tested from the point of view of composition, morphology, and mechanical properties. It can conclude that the chemical functionalization of the two phases is beneficial from the point of view of compatibility of the phases and consequently higher mechanical properties are obtained. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42163.     

Investigation on morphology and properties of melt compounded polyoxymethylene/carbon nanotube composites

Polyoxymethylene nanocomposites containing different contents of carbon nanotubes were produced by a two‐step melt compounding process using a twin‐screw extruder. The dispersion quality, thermal and mechanical properties, and the creep as well as the tribological behaviors of the nanocomposites were investigated. Morphological investigations show that the masterbatch dilution process significantly improves the dispersion quality of carbon nanotubes within polyoxymethylene matrix, and as a consequence, enhanced mechanical properties and creep resistance are gained. Furthermore, to predict the long‐term property based on the short‐term experimental data, the time–temperature superposition principle and Findley model were used. Master curves with extended time scale are constructed using time–temperature superposition principle to horizontally shift the short‐term experimental data. The simulated results confirm the reinforced creep resistance by incorporation of the carbon nanotubes into the polymer matrix even at extended long time scale. By contrast, the tribological performance of polyoxymethylene was remarkably impaired after adding carbon nanotubes. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42639.     

High-thermal conductivities of epoxy composites via p-phenylenediamine interfacial modification and process intensification

High loadings of fillers are usually needed to achieve high-thermal conductivity (TC) of polymer-based composites, which inevitably sacrifices processability and meanwhile causes high-cost. Therefore, it is of great significance to achieve high-TC composites under low-filler loading. Here, a novel p-phenylenediamine (PPD) modified expanded graphite (EG-PPD)/epoxy (EP) composite with high TC and low-filler content was successfully prepared via pre-dispersion and vacuum assisted mixing strategy. With the improved interfacial compatibility between EG and EP by PPD, the prepared EG-PPD/EP composite exhibited excellent thermal management performance, resulting in the TC of which reached 4.00 W·m⁻¹·K⁻¹ with only 10 wt% (5.59 vol%) of EG-PPD, which is approximately 19 times higher than that of pure EP. Meantime, the interface thermal resistance of EG-PPD/EP composite between EG-PPD and EP is reduced by 33% compared with EG/EP composite. This composite with excellent TC property is expected to be used in thermal management field.     

Tunable morphology and resistivity of ternary polymer composites of carbon black/low density polyethylene/ethylene-vinyl acetate with carbon blacks having different surface properties

Medium to extra-high voltage electrical cables typically comprise a semiconductive polymer composite layer to homogenize the electromagnetic field through the cables. The semiconductive layers usually contain a high content of carbon black (CB) for reduced electrical resistivity. In this study, we found that both the morphology and resistivity of a ternary polymer composite of CB/low density polyethylene (LDPE)/ethylene-vinyl acetate (EVA) depend on CBs used and the order of addition. Three types of CB were investigated. CB-A, which has the lowest surface energy and the most uniform surface energy profile, exhibits a strong affinity to LDPE and always segregates in the LDPE phase whether it is first added in the LDPE phase or the EVA phase. CB-B and CB-C, which have higher and less homogeneous surface energies, distribute differently with different orders of addition. We observe a significant reduction in the percolation threshold of CB-A in the CB/LDPE/EVA composite, but not with CB-B or CB-C. Adding CB-A in the LDPE phase first results in substantially lower resistivity than adding it in the EVA phase first, whereas adding CB-B or CB-C in the LDPE phase first results in higher resistivity than adding them in the EVA phase first.     

Promoting the dispersibility of silica and interfacial strength of rubber/silica composites prepared by latex compounding

The dispersibility of precipitated silica and its interfacial interaction with rubber matrix can affect the performances of tires which is a difficult problem to be solved. A well-dispersed silica dispersion was obtained through ball milling and modification process followed by heat treatment to enhance the properties of NR composites prepared by latex compounding. Benefiting from the modifier Si-747, the well-dispersed silica/NR composite (Silica-MSH-C) shows excellent tensile strength of 30.8 ± 0.5 MPa, which is 17.6 ± 3.8% higher than latex compounding pure silica/NR composite (Silica-C) and 21.7 ± 4.3% higher than traditional mechanical blending pure silica/NR composite (T-Silica-C). The tan delta values indicate that Silica-MSH-C has better dynamic properties and also has stronger interface strength according to swelling tests, heat capacity curves and Mooney-Rivlin equation. The molecular dynamics (MD) simulation further shows the binding energy between NR and Si-747 modified SiO₂ is 58.88 Kcal/mol larger than the value of NR and pure silica.     

Impact toughness,viscoelastic behavior,and morphology of polypropylene–jute–viscose hybrid composites

In this investigation, we studied the impact toughness and viscoelastic behavior of polypropylene (PP)–jute composites. In this study, we used viscose fiber as an impact modifier and maleated PP as a compatibilizer. The toughness of the composites was studied with conventional Charpy and instrumental falling‐weight impact tests. The composites’ viscoelastic properties were studied with dynamic mechanical analysis. The results show that the incorporation of viscose fibers improved the impact strength and toughness to 134 and 65% compared to those of the PP–jute composites. The tan δ peak amplitude also increased with the addition of the impact modifier and indicated a greater degree of molecular mobility. The thermal stability of the composites was evaluated with thermogravimetric analysis. The addition of 2 wt % maleated polypropylene (MAPP) to the impact‐modified composite improved the impact strength and toughness to 144 and 93%, respectively. The fiber–matrix morphology of the fracture surface and the Fourier transform infrared spectra were also studied to ascertain the existence of the type of interfacial bonds. Microstructural analysis showed the retention of viscose fibers in the composites compared to the more separated jute fibers. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 42981.     

Effect of interfacial pretreatment on the properties of montmorillonite/poly(vinyl alcohol) nanocomposites

This work explores the factors that control the dispersion of exfoliated montmorillonite (MMT) in poly(vinyl alcohol) (PVOH) during solution blending and solvent evaporation. Nanocomposite films were prepared by solution blending of aqueous PVOH solutions with dilute suspensions of fully exfoliated MMT platelets (as confirmed by AFM). Dynamic light scattering (DLS) indicates that addition of MMT suspensions to PVOH solutions results in undesired particle aggregation and thus poor MMT dispersion in cast films (as evidenced by transmission electron microscopic images and gas permeation measurements). We believe that PVOH bridging induces MMT platelet aggregation. To counteract bridging aggregation, we explore the novel idea of pretreating the MMT surface with a small amount of compatible polymer prior to solution blending with PVOH. We hypothesize that “pretreating” the MMT platelet surfaces with adsorbed polymer in dilute suspensions will protect the platelets from bridging aggregation during solution blending and solvent evaporation. MMT/PVOH composite films have been prepared using low‐molecular‐weight PVOH as the pretreatment polymer; and low‐, medium‐, and high‐molecular‐weight PVOH as the matrix polymer. A PEO‐PPO‐PEO triblock copolymer (F108 from the Pluronics^® family) was also evaluated as the pretreatment polymer. DLS shows that pretreated MMT platelets are less susceptible to aggregation during blending with PVOH solutions. Results compare the crystalline structure, thermal properties, dynamic mechanical properties, gas permeability, and dissolution behavior of MMT/PVOH films incorporating untreated versus pretreated MMT. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41867.     

Ductile/brittle PA6/PS system: Effect of carbon nanoplatelets-modified interface on performance

Addition of rigid PS to ductile PA6 can lead to higher toughness provided plastic deformation of PS is achieved. The current study deals with upgrading of this system by graphene, graphene oxide (GO), and GO with grafted polystyrene (GO-g-PS). Low amount of these carbon nanoplatelets can enhance performance of the PA/PS 90/10 system with the best-balanced properties achieved with GO-g-PS by unique combination of reinforcement with the favorable effect of the GO-g-PS-modified interface on plastic deformation of the PS phase causing higher impact resistance. Simultaneous linking of PA chains and hydrogen bonding causes “anchoring” of PS inclusions in the PA6 phase. This results in support of hydrostatic pressure evolution during loading and thus extensive yielding of PS. Another positive effect is reduction of pullout of in situ formed fibrous inclusions, which is different from rigid short-fiber composites. The study highlights high potential of GO modified with polymer chains to upgrade polymer systems via tailoring the interface.     

Nanomechanical mapping of glass fiber reinforced polymer composites using atomic force acoustic microscopy

In this work, a dual‐frequency resonance tracking (DFRT) method was applied on atomic force acoustic microscopy (AFAM) and high‐resolution, quantitative nanomechanical mapping of a glass fiber–reinforced polymer composites (GFRP) was realized. Results show that even using the single‐frequency AFAM, the fiber, and epoxy can give very good contrast in amplitude images. The modulus mapping result on GFRP by DFRT AFAM was compared with that by dynamic nanoindentation, and it is found that DFRT AFAM can map the elastic modulus with high spatial resolution and more reliable results. The interface of GFRP was especially investigated using a 2 μm × 2 μm scanning area. Finite element analysis was implemented to investigate the effect of tip radius and the applied pressing force on the interface measurement using a sharp “interface”. By setting a linear‐modulus‐varied interface with finite width in finite element analysis (FEA), similar comparison between FEA and AFAM experimental results was also implemented. The average interface width is determined to be 476 nm based on the high‐resolution modulus image, indicating that AFAM is a powerful method for nanoscale interface characterization. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39800.     

Effect of annealing‐induced interfacial demixing on crystallization of PEO confined in coaxial electrospun nanofibers

Glassy polymer nanofibers with spatially confined poly(ethylene oxide) (PEO) were fabricated by coaxial electrospinning of PEO with polyacrylonitrile (PAN) or polystyrene. The effect of melt‐annealing on the crystallization behavior of the confined PEOs was studied using differential scanning calorimetry. It is found that the crystallization behavior of the confined PEOs varies with annealing temperature (T_a), annealing time (t_a), and molecular weight of PEO. Notably, it is observed that the crystallization temperature (T_c) and melting temperature (T_m) of PEO increase with prolongation of t_a, for PEO600K/PAN and PEO2K/PAN coaxial electrospun fibers. This phenomenon can be interpreted by the annealing‐induced demixing at the core‐sheath interface. After the coaxial electrospinning, the core and sheath of the PEO/PAN coaxial fibers are partially compatible due to the miscible solvents used for the core and sheath polymers. Upon annealing, demixing occurs at the core‐sheath interface, leading to improved crystallizability of PEO. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45760.     

Effect of treatment pressure on structures and properties of PMIA fiber in supercritical carbon dioxide fluid

The effects of treatment pressure on the structures and properties of PMIA fiber were investigated by Scanning electron microscopy, Dynamic wetting measurements, Fourier transform infrared spectrometry, X‐ray diffraction, thermogravimetric analysis, and mechanical properties test technology in supercritical carbon dioxide. The results indicated that the surface morphology, the water contact angle, the interaction of macromolecules, the crystal structure, the thermal property, and tensile strength of PMIA fibers were changed during supercritical carbon dioxide treatment, particularly the surface morphology and the wettability of fiber changed the most obviously with the increase of treatment pressure. Furthermore, the thermal property and tensile strength of treated PMIA fiber sample were improved in comparison with those of untreated sample. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41756.     

Synthesis of statistical PET/PEN random block copolymers and their crystallizability in the bulk and at the surface

A series of PET/PEN copolyesters were synthesized by molten transesterification. The degree of randomness and the sequence length of the copolymers were determined by ¹H NMR spectroscopy, and the changes in the bulk glass transition temperature (T_gB), bulk crystallization temperature (T_cB), and bulk melting temperature (T_mB) were observed by DSC. A clear relationship was obtained between the observed enthalpy of melting (ΔH_m) and degree of randomness (B), and T_mB was suppressed for the midcompositions. As with their homopolymer counterparts, there was significant depression in crystallization temperature at the surface (T_cS) of the random/block copolymers compared with the bulk, and so surface‐localized crystallization could be induced in spin‐coated thick films (thickness ranging from ca. 400 to 700 nm) by annealing at a temperature in which the surface region is mobile, but the bulk is not. The formation of these clear surface crystals allows the morphology to be directly imaged by AFM, and we observed that the crystallizability and the lamellar morphology of the surface crystals deviated from those of the original homopolymers, depending on the mixing ratio of PET/PEN and degree of randomness. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46515.