The influence of in situ synthesized nanoparticles on microstructure and compression properties of polymer foams during supercritical carbon dioxide foaming

The influence of in situ synthesized nanoparticles on the microstructure and compression properties of polymer foams during supercritical carbon dioxide foaming has been investigated. The in situ synthesized Ag nanoparticles were chosen to be heterogeneous nucleating agent. For achieving our target, the influence of the nanoparticle size on the cell structure and the nucleation mechanism has been detailed discussed firstly. The results show that the in situ synthesized nanoparticles can be heterogeneous nucleation agent to improve the cell density of the PMMA‐based foams. The particle size is able to reduce to the critical size of heterogeneous nucleation agent and, then, can highly improve the cell density of the foams. The Ag nanoparticles with average size of 2.2 nm led to 85% increase in compressive strength of the foams. The improvement of strength of the polymer matrix and the microstructure of the foams can lead to the remarkable increase in the mechanical properties of the foams. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44629.     

Imparting antimicrobial properties to natural rubber latex foam via green synthesized silver nanoparticles

The green synthesis of silver nanoparticles (AgNPs) in centrifuged natural rubber latex (NRL) by in situ reduction of silver nitrate by NRL is described. The synthesis of AgNP within NRL was successfully carried out without the addition of any reducing agent or stabilizers. The modified AgNP incorporated with centrifuged NRL (GAgNP_NRL) was used to make NRL foam (NRLF) by the Dunlop production method. An ultraviolet–visible (UV‐Vis) spectrophotometer analysis, Zeta potential analysis data and transmission electron micrograph analysis proved that the modified centrifuged NRL consisted of stable nanometer‐sized silver particles. A scanning electron microscopic (SEM)/energy‐dispersive X‐ray spectroscopy (EDX) analysis and UV‐Vis analysis of a latex film made out of the modified GAgNP_NRL compound showed nano‐sized silver particles inside the rubber matrix. The final product of the NRLF (GAgNP_NRLF) made out of the GAgNP_NRL compound was tested for antimicrobial properties against gram‐negative Escherichia coli, gram‐positive Staphylococcus aureus and Staphylococcus epidermidis. The resultant GAgNP_NRLF strongly inhibited the bacteria. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40155.     

Simultaneous decision analysis on the structural and mechanical properties of polymeric microcellular nanocomposites foamed using CO2

In this study, the effects of nano Fe₂O₃ content and foaming temperature and time are investigated on the various structural and mechanical properties of polypropylene in a batch foaming process with CO₂ using Taguchi approach. Cell size, relative density, and specific impact strength and hardness are considered as different criteria. The results indicated that the cell sizes are below 10 μm and a 20% improvement is observed in the microcellular nanocomposite samples containing 4 wt % nano Fe₂O₃. A 20% improvement is observed in specific impact strength by increasing 4 wt % of nano Fe₂O₃. Also, a simultaneous decision analysis is performed and the best sample with respect to considered structural and mechanical properties is selected using multi‐criteria decision making methods. The results demonstrated that the microcellular nanocomposite foams containing 4 wt % of nano Fe₂O₃ are the best samples. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46098.     

Modification of advanced Takayanagi model for the modulus of nanoclay/polymer systems comprising the effectual networks of both nanoclay and interphase section

The interphase section around clays establishes the network in clay/polymer systems. In this article, we focus on the effectual features of interphase net using clay properties and interphase/interfacial factors to progress the Takayanagi model for modulus of clay-reinforced systems. The effectual loading of interphase district in the samples and the percolation onset define the portion of interphase area in the net. The forecasts of the model are associated to the experiential quantities of several examples and the roles of whole factors in the modulus are vindicated. The lowest crucial interfacial shear modulus (S_c) of 0.01 GPa produces the highest relative modulus (nanocomposite's modulus per matrix modulus) of 3.5, but a higher ''S_c'' than 0.04 GPa deteriorates the fortifying yield of clays in the specimens. Additionally, the full exfoliation of clay platelets and the highest interfacial shear modulus of 90 GPa recover the relative modulus to 3.5, while the clays cannot reinforce the polymer matrix when the number of clays in the stacks is higher than 3 or at interfacial shear modulus less than 25 GPa.     

Cell morphology and mechanical properties of microcellular mucell® injection molded polyetherimide and polyetherimide/fillers composite foams

Microcellular polyetherimide (PEI) foams were prepared by microcellular injection molding using supercritical nitrogen (SC‐N₂) as foaming agent. The effects of four different processing parameters including shot size, injection speed, SC‐N₂ content, and mold temperature on cell morphology and material properties were studied. Meanwhile, multiwalled carbon nanotube (MWCNT), nano‐montmorillonoid (NMMT), and talcum powder (Talc) were introduced into PEI matrix as heterogeneous nucleation agents in order to further improve the cell morphology and mechanical properties of microcellular PEI foams. The results showed that the processing parameters had great influence on cell morphology. The lowest cell size can reach to 18.2 μm by optimizing the parameters of microcellular injection molding. Moreover, MWCNT can remarkably improve the cell morphology of microcellular PEI foams. It was worth mentioning that when the MWCNT content was 1 wt %, the microcellular PEI/MWCNT foams displayed optimum mechanical properties and the cell size decreased by 28.3% compared with microcellular PEI foams prepared by the same processing parameters. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 4171–4181, 2013     

Preparation of halogen-free flame-retardant expandable polystyrene foam by suspension polymerization

In this research, using hexaphenoxycyclotriphosphazene (HPCTP) as the halogen-free flame retardant, we prepared flame-retardant expandable polystyrene (EPS) beads by suspension polymerization. The effects of process parameters and the amount of flame retardant on polystyrene (PS)/HPCTP composite beads were investigated. The results show that the change in HPCTP content has little effect on the particle size distribution of composite beads. When the oil–water ratio is 1/4, TCP dosage is 3 wt %, stirring rate is 350 rpm, initiator dosage is 1.25 wt %, and HPCTP dosage is 15 wt %, the size of the composite beads is uniform, and the average particle size is 1.12 mm. HPCTP formed nanodispersed particles in the PS matrix with an average particle size of 44.86 nm. In addition, the thermogravimetric behavior and heat-release properties of composite beads were evaluated. The results showed that HPCTP mainly acted in the gaseous phase, which can effectively decrease the maximum mass-loss rate of the PS/HPTCP composite beads and significantly reduce the heat-release rate and heat-release capacity. The EPS foams were obtained by a prefoaming method. The average cell diameter was 62.15 μm, and the foaming ratio was 11 times. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47779.     

Preparation of a hydrophobically enhanced antifouling isotactic polypropylene/silicone dioxide flat‐sheet membrane via thermally induced phase separation for vacuum membrane distillation

Isotactic polypropylene (iPP) hydrophobic flat‐sheet membranes were fabricated for use in vacuum membrane distillation (VMD) through a thermally induced phase‐separation process with dispersing hydrophobically modified SiO₂ nanoparticles in the casting solution to achieve a higher hydrophobicity and to sustain a stable flux in VMD. The contact angle (CA) measurements indicated that the incorporation of nano‐SiO₂ into a casting solution mixture containing 20 wt % iPP had a 20.9% higher CA relative to that of SiO₂‐free membranes. The addition of nano‐SiO₂ also induced morphological changes in the membrane structure, including changes in the pore size distribution, porosity, and suppression of macrovoids. The pore size distribution of the iPP–SiO₂ membranes became narrower compared with that of the SiO₂‐free membranes, and the porosity also improved from 35.45 to 59.75% with SiO₂ addition. The average pore size and maximum pore size of the iPP–SiO₂ membranes both decreased. The ability of the membranes to concentrate an astragalus aqueous solution (a type of traditional Chinese medicine) with VMD was investigated. The surface hydrophobicity and antifouling performance of the iPP–SiO₂ membranes improved with nano‐SiO₂ addition to the membrane casting solution. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42615.     

Nano‐crystalline cellulose,chemical blowing agent,and mold temperature effect on morphological,physical/mechanical properties of polypropylene

Polypropylene (PP)/nano‐crystalline cellulose (NCC) composites and foams were produced through extrusion compounding combined with injection molding. From the samples produced, a complete morphological, physical, and mechanical analysis was performed to study the effect of NCC concentration (0–5wt %), foaming agent content (0 to 2wt %) and mold temperature (30°C and 80°C). NCC was very effective to reduce cell size (42–71%) and increase cell density (5–37 times) of the foams, while slightly increasing the overall density (2–7%). The results showed that NCC addition increased the specific tensile modulus (15–22%), specific tensile strength (1–14%) and specific flexural modulus (13–26%) of PP, but decreased specific impact strength (10–20%) and specific elongation at break (50–96%). © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42845.     

Preparation and characterization of polyurethane/silica aerogel nanocomposite materials

In this investigation, silica aerogel (SA)/Rigid Polyurethane (PUR) foam composites and silica aerogel/Polyurethane (PU) composites were prepared by dry mixing of granular and grinded silica aerogels with polyol part. They were then combined with diisocyanate part. Three different types of PUR foams and an elastomeric coating grade of PU were studied as well. Results show that thermal conductivity of foams did not decrease by adding silica aerogel. It even increased for some grades which is assumed to be due to the change in cell configuration of these foams. It was also found that sound insulation performance of these cellular composites did not improve significantly. Unlike foam composites, addition of silica aerogel into elastomeric PU improved its thermal and acoustic insulation properties. Because of the more promising properties of elastomeric PU composites, further examinations including measurements of compression strength and water contact angle of silica aerogel/PU composites were also taken. Final results showed a significant improvement in general properties of PU coatings by adding little amounts of silica aerogel (1–4 wt %). © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44521.     

Effects of interlayer density and surfactant on coupled thermal stress and moisture absorption in modified montmorillonite/polypropylene nanocomposite

Modified montmorillonite/polypropylene nanocomposites (NCs) are increasingly used in industrial applications such as subsea pipelines because hexadecyltrimethyl ammonium montmorillonite (HDTMA⁺-Mt) enhances thermomechanical and barrier properties of the amorphous polymer. Two coupled physics of moisture adsorption and thermal loading are investigated. Molecular dynamics simulates HDTMA⁺-Mt polymer NC using three force fields including polymer consistent force field and condensed-phase optimized molecular potentials, and embedded-atom method. Mechanical properties and self-diffusion coefficient are investigated at temperature levels of 100 and 298 K, and water content of 0.021 and 0.133 g/g. These properties are evaluated at 1.0 atm pressure for four different volume fractions (vol%) of the HDTMA⁺-Mt. The modeling procedure is verified by obtaining the glass transition temperature (T_g) of the NC by scanning the temperature from 200 K (glassy state) up to 325 K (rubbery state). It is observed that the T_g is very close to the experimental value available in the literature. The result of the modeling shows that the increase of clay content of the NC decreases the self-diffusion coefficient of the material. It is seen that the clay nanoparticle can significantly hinder the degradation of mechanical properties of the NC even when both temperature and water content increase.     

A model for water vapor permeability reduction in poly(lactic acid) and nanoclay nanocomposites

Poly(lactic acid) (PLA) is used in packaging applications, but its moisture barrier properties are inferior to poly(ethylene terephthalate) and polystyrene. One objective of the study was to improve these by dispersing nanoclay in PLA. It was found that Cloisite 30B nanoclay showed the best dispersion based on both permeability and transmission electron microscopy results. Compression molded nanocomposite films were amorphous, and moisture permeability measurements revealed that, at the highest loading level of 5.3 vol % organoclay, permeability was reduced by 69% compared to neat PLA. Additionally, independent experiments demonstrated that moisture solubility in the polymer remains unchanged even as solubility in the nanocomposite increases with increasing clay content. A second objective was to explain the measured permeability reduction. A new model is proposed where both the mass flux and area for mass transfer are reduced due to a tortuous path around the impermeable barriers. It is shown that the permeability decreases by a factor of where h/t is the aspect ratio of the nanoplatelets, and ? is their volume fraction. Model predictions agree quantitatively with the measured permeability values when data are obtained as a function of filler volume fraction, temperature of measurement, and the concentration driving force. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46506.     

Influence of the dispersion of Nanoclays on the cellular structure of foams based on polystyrene

In the present work blends of polystyrene (PS) with sepiolites have been produced using a melt extrusion process. The dispersion degree of the sepiolites in the PS has been analyzed by dynamic shear rheology and X-ray micro-computed tomography. Sepiolites treated with quaternary ammonium salts (O-QASEP) are better dispersed in the PS matrix than natural sepiolites (N-SEP) or sepiolites organo-modified with silane groups (O-SGSEP). A percolated network is obtained when using 6.0 wt% of O-QASEP, 8.0 wt% of N-SEP and 10.0 wt% of O-SGSEP. It has been shown that multiple extrusion processes have a negative effect on the polymer architecture. They produce a reduction in the length of the polymeric chains, and they do not lead to a better dispersion of the particles in the polymer matrix. Foams have been produced using a gas dissolution foaming process, where a strong effect of the dispersion degree on the cellular structure of the different foams was found. The effects on the cellular structure obtained by using different types of sepiolites, different contents of sepiolites and different extrusion conditions have been analyzed. The foams produced with the formulations containing O-QASEP present the lowest cell size and the most homogeneous cellular structures.     

Enhancement of the antibacterial activity of natural rubber latex foam by the incorporation of zinc oxide nanoparticles

The synthesis and characterization of ZnO‐nanoparticle‐incorporated natural rubber latex foam (NRLF) are described in this article. ZnO nanoparticles were added as the primary gelling agent by the replacement of the microsized ZnO particles, whereas the control sample of the NRLF was made without the addition of any ZnO particles. ZnO nanopowder was evaluated by X‐ray diffraction (XRD), whereas the aqueous dispersion of nano‐ZnO was evaluated by transmission electron microscopy (TEM) micrograph analysis. The modified NRLF materials were evaluated by scanning electron microscopy (SEM)–energy‐dispersive X‐ray (EDX) analysis and XRD analysis. The antibacterial activities of the modified NRLF samples were evaluated quantitatively and qualitatively by antibacterial susceptibility tests against Gram‐positive Staphylococcus aureus and Gram‐negative Escherichia coli bacteria. We found that the XRD peaks matched perfectly with reference code 98‐002‐6593, which was the hexagonal phase. The particle sizes given by TEM image analysis were less than 60 nm. Most of the XRD peaks obtained for the modified NRLF matched with that of the ZnO nanopowder; this proved the presence of nano‐ZnO in the modified NRLF. Further, it was proven by SEM and EDX analysis. The NRLF modified by nanosized ZnO inhibited the growth of the so‐called bacteria in a very strong manner. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39601.     

Inorganic nanoparticles incorporated in polyacrylonitrile-based mixed matrix membranes for hydrophilic,ultrafast, and fouling-resistant ultrafiltration

Mixed matrix membrane (MMM) structures and performances are greatly affected by the distribution of nanoparticles in the polymeric matrix. Until now, there has been little research on the effects of nanoparticle distribution states on polyacrylonitrile (PAN)-based MMM structures and performances. In this paper, different intermolecular interactions between nanoparticles and PAN molecules were generated by in situ fabricated amino-functionalized SiO₂ and TiO₂ nanoparticles to create absolutely different distribution states of nanoparticles in a PAN matrix. The results indicated that, due to the strong interactions between amino and cyano groups, SiO₂ is distributed in the PAN membranes homogeneously, while most of the TiO₂ migrates to the membrane's top surfaces or the walls of pores or even escape from the membranes during the nonsolvent index phase separation (NIPS) process. PAN-TiO₂ MMMs have more hydrophilic top surfaces, higher porosity, larger mean pore size, and stronger antifouling performances than pure PAN and PAN-SiO₂ membranes. The PAN-TiO₂ MMMs have an ultrahigh water flux of 1204.6 L/(m² h), which is more than 44 times that of PAN membranes. And the good pore structures and hydrophilicity of the membranes derived from special interactions between in situ TiO₂ nanoparticles and PAN molecules can give high-performance PAN-based ultrafiltration membranes a bright future. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47902.     

Fabrication of nanodiamond‐based composite monolithic column and its application in separation of small molecules

A nanodiamond‐based composite monolithic column was fabricated by redox initiation for high‐performance liquid chromatography. In the fabrication process, functionalized nanodiamond was used as the functional monomer, dipentaerythritol hexaacrylate and 1,10‐decanediol diacrylate as cross‐linking agents, polyethylene glycol 400 and 1‐propanol as coporogens, and dibenzoyl peroxide and N,N‐dimethyl aniline as initiators. Compared to polymer monolithic columns without nanodiamond, a nanodiamond‐based composite monolithic column prepared under the same conditions exhibited relatively high resolution and efficiency. Characterizations of the resulting nanocomposite were carried out, including scanning electron microscopy, mercury intrusion porosimetry, nitrogen adsorption–desorption isotherm measurement, and thermogravimetric analysis. The ND‐based composite monolith exhibited a uniform and reticular skeleton microstructure, thermal stability, and mechanical stability. In addition, the nanodiamond‐based composite monolithic column was used to separate a series of small molecules with good resolution and reproducibility in high‐performance liquid chromatography. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43776.     

Batch foaming of carboxylated multiwalled carbon nanotube/poly(ether imide) nanocomposites: The influence of the carbon nanotube aspect ratio on the cellular morphology

A series of microcellular poly(ether imide) (PEI) foams and nanocellular carboxylated multiwalled carbon nanotube (MWCNT‐COOH)/PEI foams were prepared by the batch foaming method. MWCNT‐COOHs with different aspect ratios were introduced into the PEI matrix as heterogeneous nucleation agents to improve the cell morphology of the microcellular PEI foams. The effect of the aspect ratio of the MWCNT‐COOHs on the cellular morphology, and gas diffusion is discussed. The results show that with the addition of MWCNT‐COOH, the sorption curve showed a slight reduction of carbon dioxide solubility, but the gas diffusion rate could be improved. The proper aspect ratio of MWCNT‐COOH could improve the cellular morphology under the same foaming conditions, in which m‐MWCNT‐COOH (aspect ratio ≈ 1333) was the best heterogeneous nucleation agent. When the foaming temperature was 170°C, the cell size and cell density of nanocellular m‐MWCNT‐COOH reduced to 180 nm and increased to 1.58 × 10¹³ cells/cm³, respectively. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42325.     

Polymerized high internal phase emulsion monoliths for the chromatographic separation of engineered nanoparticles

PolyHIPEs of ethylene glycol dimethacrylate (EGDMA) and styrene/divinylbenzene were prepared by polymerization of water‐in‐oil high internal phase emulsions (HIPEs) within high pressure liquid chromatography (HPLC) columns. The columns were incorporated into a HPLC system affixed to an inductively‐coupled plasma mass spectrometer, and their potential for the separation of engineered nanoparticles was investigated. Triplicate injections of 5 and 10 nm gold particles injected onto a poly(styrene‐co‐divinylbenzene) polyHIPE column produced an average difference in retention time of 135 s. On a poly(EGDMA) column, triplicate injections of dysprosium containing polystyrene particles of 52 and 155 nm produced a difference in retention time of 8 s. In both cases the smaller particles eluted from the column first. Comparison, using scanning electron microscopy, of the polyHIPE columns after the separations, against freestanding monoliths produced from the same HIPEs, revealed no apparent change in the internal porous structure of the polyHIPEs. © 2015 The Authors Journal of Applied Polymer Science Published by Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 132, 41229.     

Evaluation of hydrophilic cellulose nanofiber dispersions in a hydrophobic isotactic polypropylene composite

An effective approach for the evaluation of dispersed hydrophilic cellulose nanofibers (CNFs) in hydrophobic isotactic polypropylene (iPP) is presented using scattering and microscopic techniques for fiber analysis on nanometer and micrometer scales. iPP composites reinforced with CNF fibrous fillers were characterized by small-angle light scattering, small-angle X-ray scattering, and polarized optical microscopy measurements in the molten state in order to evaluate the shape of CNF fillers and/or larger aggregates formed from these fibers. The best dispersion results in the molten state coincided with low concentrations of CNFs. We observed the effect of CNFs on the acceleration of iPP crystal growth using wide-angle X-ray scattering and differential scanning calorimeter measurements. It was even possible to observe the nucleation morphology around CNF fibrous fillers using transmission electron microscopy.     

Extrusion of microcellular polysulfone using chemical blowing agents

Microporous polysulfone hollow fibers were developed with the help of chemical blowing agents by means of extrusion. Two chemical blowing agents, azodicarbonamide and 5-phenyltetrazol, were selected, and the foam morphology dependent on the concentration of blowing agent was examined by scanning electron micrograph. By means of changing the processing parameters, e.g., temperature and screw speed, the structures of the foam, usable as membrane, can be controlled. © 1998 John Wiley & Sons, Inc. J. Appl. Polym. Sci. 69: 1753–1760, 1998     

In situ polymerization of polyurethane‐silver nanocomposite foams with intact thermal stability,improved mechanical performance,and induced antimicrobial properties

Silver nanoparticle‐reinforced thermoplastic polyurethane (PU/AgNP) nanocomposite foams were prepared using in situ polymerization techniques in accordance with DOW chemicals’ industrial standards. The foams exhibited improved mechanical performance, induced antimicrobial properties, and intact stability when subjected to a thermal degradation treatment. Scanning electron microscopy (SEM) indicated a homogeneous dispersion of the silver nanoparticle (AgNP) within the polymeric matrix at low filler loadings and a cluster formation at higher loadings. SEM also indicated the agglomeration of the silver nanofiller particles as a result of the thermal degradation treatment, which caused them to lose their nanoscopic characteristics and act as ordinary silver metal. Molecular modeling techniques were used to explain these observations and confirmed the higher repulsive interactions between the polymer chains and the silver nanoparticles with the increase in the nanofiller content. Stress relaxation of the nanocomposites showed optimum mechanical performance and lowest hysteresis for the 0.1% AgNP nanocomposites due to the confinement of the PU chains between the large number of the nanoparticles. Incubation with 0.1% foam inhibited the growth of Klebseilla spp. and Escherichia coli and to some extent Staphylococcus spp. This is very interesting as the same nanocomposite loaded with 0.1% AgNp has also shown the best mechanical performance highlighting the strong action of this “unclustered” low concentration on both the material and biomedical sides. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43125.