Effect of exhaust gas recirculation (EGR) temperature for various EGR rates on heavy duty DI diesel engine performance and emissions

DI diesel engines are well established today as the main powertrain solution for trucks and other relevant heavy duty vehicles. At the same time emission legislation (mainly for NO_x and particulate matter) becomes stricter, reducing their limit to extremely low values. One efficient method to control NO_x in order to achieve future emissions limits is the use of rather high exhaust gas recirculation (EGR) rates accompanied by increased boost pressure to avoid the negative impact on soot emissions. The method is based on the reduction of gas temperature level and O₂ availability inside the combustion chamber, but unfortunately it has usually an adverse effect on soot emissions and brake specific fuel consumption (bsfc). The use of high EGR rates creates the need for EGR gas cooling in order to minimize its negative impact on soot emissions especially at high engine load were the EGR flow rate and exhaust temperature are high. For this reason in the present paper it is examined, using a multi-zone combustion model, the effect of cooled EGR gas temperature level for various EGR percentages on performance and emissions of a turbocharged DI heavy duty diesel engine operating at full load. Results reveal that the decrease of EGR gas temperature has a positive effect on bsfc, soot (lower values) while it has only a small positive effect on NO. As revealed, the effect of low EGR temperature is stronger at high EGR rates.     

The effect of HRG gas addition on diesel engine combustion characteristics and exhaust emissions

Extensive studies have been dedicated in the last decade to the possibility to use hydrogen in the dual-fuel mode to improve combustion characteristics and emissions of a diesel engine. The results of these studies, using pure hydrogen or hydrogen containing gas produced through water electrolysis, are notably different.The present investigation was conducted on a tractor diesel engine running with small amounts of the gas—provided by a water electrolyzer—aspirated in the air stream inducted in the cylinder. The engine was operated at light and medium loads and various speeds.It was found that the addition of HRG gas has a slight negative impact, up to 2%, on the engine brake thermal efficiency. Smoke is significantly reduced, up to 30%, with HRG enrichment, while NO_x concentrations vary in both senses, up to 14%, depending on the engine operation mode. A relative small amount of HRG gas can be used with favorable effects on emissions and with a small penalty in thermal efficiency.     

Effect of an emission-reducing soluble hybrid nanocatalyst in diesel/biodiesel blends on exergetic performance of a DI diesel engine

The present study was set to explore the effect of a novel soluble hybrid nanocatalyst in diesel/biodiesel fuel blends on exergetic performance parameters of a DI diesel engine. Experiments were carried out using two types of diesel/biodiesel blends (i.e., B5 and B20) at four concentrations (0, 30, 60 and 90 ppm) of the hybrid nanocatalyst, i.e., cerium oxide immobilized on amide-functionalized multiwall carbon nanotubes (MWCNT). Furthermore, the exergy analysis was performed at five different loads and two engine speeds. The results obtained revealed that the exergetic parameters were profoundly influenced by engine speed and load. In general, increasing engine speed and load increased the magnitude of the destructed exergy. Moreover, the exergy efficiency increased by increasing engine load, while it decreased by elevating engine speed. However, the applied fuel blends had approximately similar exergetic efficiency and sustainability index. Interestingly, a remarkable reduction in emissions was obtained by incorporating the soluble catalyst nanoparticles to the diesel/biodiesel blends. Thus, it could be concluded that the diesel/biodiesel blends containing amide-functionalized MWCNTs-CeO₂ catalyst might substitute the use of pure diesel fuel without any unfavorable change in the exergetic performance parameters of the DI engines.     

Study on noise of rapeseed oil blends in a single-cylinder diesel engine

This study was undertaken to obtain the knowledge necessary for reducing noise of mixed oil composed of rapeseed oil and conventional diesel oil and for improving the performance of engine fuelled by the mixture. A S195 (8.8 kW) type single-cylinder diesel engine was used to determine the effect of four adjustable working parameters, i.e. intake-valve-closing angle (α), exhaust-valve-opening angle (β), fuel delivery angle (θ) and injection pressure (P, in 10⁴ Pa) on noise when an oil mixture of 30% rapeseed oil and 70% diesel oil was used. Single-factor and multi-factor quadratic regressive orthogonal design test method were adopted in the experiments to find the relationship between noise and four adjustable working parameters. Relationship between these parameters and noise was analysed under two typical operating conditions and mathematical equations characterizing the relationship were formulated. The equation of noise from the regressive test under each operating condition was set as the objective function and the ranges for the four adjustable working parameters were the given constraint condition. Models of nonlinear programming were then constructed. Computer-aided optimization of the working parameters for 30:70 rapeseed oil/diesel oil mixed fuel was achieved. Field test verified that the engine (in use) working condition was found to be bad at maladjustment. The optimum working parameters for two working conditions of the engine were used to adjust the four working parameters. Test results showed that optimum adjustment could achieve noise reduction between 2 and 4 dB and that the power could be increased by 0.6–1.8 kW. The experimental results also provided useful reference material for selection of the most preferable combination of working parameters.     

Effect of hydrogen addition to intake gas on combustion and exhaust emission characteristics of a diesel engine

The present study experimentally investigated the performance and emission characteristics of the diesel engine with hydrogen added to the intake air at late diesel-fuel injection timings. The diesel-fuel injection timing and the hydrogen fraction in the intake mixture were varied while the available heat produced by diesel-fuel and hydrogen per second of diesel fuel and hydrogen was kept constant at a certain value. NO showed minimum at specific hydrogen fraction. The maximum rate of incylinder pressure rise also showed minimum at 10 vol. % hydrogen fraction. However, it is desirable to set the maximum rate of incylinder pressure rise less than 0.5 MPa/deg. to realize low level of combustion noise and NO emission. We attempt to reduce further NO and smoke emissions by EGR. As the result, in the case of the diesel-fuel injection timing of −2 °. ATDC with 3.9 vol. % hydrogen addition, the smoke emission value was 0%, NO emission was low, the cyclic variation was low, and the maximum rate of incylinder pressure rise was acceptable under a nearly stoichiometric condition without sacrificing indicated thermal efficiency.     

Hydrogen effects on the diesel engine performance and emissions

In this research, effects of hydrogen addition on a diesel engine were investigated in terms of engine performance and emissions for four cylinders, water cooled diesel engine. Hydrogen was added through the intake port of the diesel engine. Hydrogen effects on the diesel engine were investigated with different amount (0.20, 0.40, 0.60 and 0.80 lpm) at different engine load (20%, 40%, 60%, 80% and 100% load) and the constant speed, 1800 rpm. When hydrogen amount is increased for all engine loads, it is observed an increase in brake specific fuel consumption and brake thermal efficiency due to mixture formation and higher flame speed of hydrogen gas according to the results. For the 0.80 lpm hydrogen addition, exhaust temperature and NOx increased at higher loads. CO, UHC and SOOT emissions significantly decreased for hydrogen gas as additional fuel at all loads. In this study, higher decrease on SOOT emissions (up to 0.80lpm) was obtained. In addition, for 0.80 lpm hydrogen addition, the dramatic increase in NOx emissions was observed.     

Impact of waste cooking oil in biodiesel blends on particle size distributions from a city-car engine

Using biodiesel as a blending component in diesel engine has demonstrated to reduce hydrocarbon and particulate matter emissions. Literature showed that biodiesel type, engine architecture and test conditions deeply affect performance and emission characteristics. Among suitable biodiesel fuels, waste cooking oil (WCO) is considered very attractive due to the reduced environmental impact without sacrificing engine performance.This paper aims at investigating how mixing ratio of biodiesel from WCO and mineral diesel affects the particle size distributions of a current state of art small displacement diesel engine.Experimental tests have been performed on an up-to date light common rail diesel engine. Its complete operative field has been investigated. The results obtained show that the use of biodiesel blends from WCO reduces the total number of particles emitted from the engine with respect to the diesel fuel; the reduction is more evident as the percentage of biodiesel in the blend increases. The number of particles in WCO biodiesel soot with diameter smaller than 10 nm is reduced as compared to diesel fuel; the same trend is observed for diameters larger than 200 nm; comparable particle numbers were obtained in the ultrafine range (Dp < 100 nm).     

Effect of ethanol–gasoline blends on engine performance and exhaust emissions in different compression ratios

Renewable energy sources for the gasoline engines alcohols gain importance recently. These renewable energy sources have attracted the attention of researchers as alternative fuel due to their high octane number. In addition, these are also clean energy sources and can be obtained from the biomass alcohols with low carbon like ethanol. In this study, the effect of compression ratio on engine performance and exhaust emissions was examined at stoichiometric air/fuel ratio, full load and minimum advanced timing for the best torque MBT in a single cylinder, four stroke, with variable compression ratio and spark ignition engine.     

Experimental heat release analysis and emissions of a HSDI diesel engine fueled with ethanol–diesel fuel blends

An experimental study is conducted to evaluate the effects of using blends of ethanol with conventional diesel fuel, with 5%, 10% and 15% (by vol.) ethanol, on the combustion and emissions of a standard, fully instrumented, four-stroke, high-speed, direct injection (HSDI), ‘Hydra’ diesel engine located at the authors’ laboratory. The tests are conducted using each of the above fuel blends or neat diesel fuel, with the engine working at a speed of 2000 rpm and at four different loads. In each test, combustion chamber and fuel injection pressure diagrams are obtained using a specially developed, high-speed, data acquisition and processing system. A heat release analysis of the experimentally obtained cylinder pressure diagrams is developed and used, with the pertinent application of the energy and state equations. From the analysis results, plots of the history in the combustion chamber of the gross heat release rate and other related parameters reveal some very interesting features, which shed light on the combustion mechanism when using these blends. Moreover, for each test, volumetric fuel consumption, exhaust smokiness and exhaust regulated gas emissions are measured. The differences in the performance and exhaust emission parameters from the baseline operation of the diesel engine, i.e., when working with neat diesel fuel, are determined and compared. The heat release analysis results for the relevant combustion mechanism, combined with the widely differing physical and chemical properties of the ethanol against those for the diesel fuel, are used to aid the correct interpretation of the observed engine behavior.     

Investigations on the performance and exhaust emissions of a diesel engine using preheated waste frying oil as fuel

In the present experimental investigation, waste frying oil a non-edible vegetable oil was used as an alternative fuel for diesel engine. The high viscosity of the waste frying oil was reduced by preheating. The properties of waste frying oil such as viscosity, density, calorific value and flash point were determined. The effect of temperature on the viscosity of waste frying oil was evaluated. It was determined that the waste frying oil requires a heating temperature of 135 °C to bring down its viscosity to that of diesel at 30 °C. The performance and exhaust emissions of a single cylinder diesel engine was evaluated using diesel, waste frying oil (without preheating) and waste frying oil preheated to two different inlet temperatures (75 and 135 °C). The engine performance was improved and the CO and smoke emissions were reduced using preheated waste frying oil. It was concluded from the results of the experimental investigation that the waste frying oil preheated to 135 °C could be used as a diesel fuel substitute for short-term engine operation.     

The use of Koroch seed oil methyl ester blends as fuel in a diesel engine

An experimental investigation was carried out on a small direct injection (DI) diesel engine, fuelling the engine with 10% (B10), 20% (B20), 30% (B30) and 40% (B40) blending of Koroch seed oil methyl ester (KSOME) with diesel. The performance and combustion characteristics of the engine at various loads are compared and analyzed. The results showed higher brake specific fuel consumption (BSFC) and lower brake thermal efficiency (BTE) for the KSOME blends. The engine indicated power (IP) was more for the blends up to B30, but found to be reduced for the blend B40 when compared to that of diesel. The engine combustion parameters such as pressure crank angle diagram, peak pressure, time of occurrence of peak pressure, net heat-release rate, cumulative heat release, ignition delay and combustion duration were computed. The KSOME blends exhibited similar combustion trend with diesel. However, the blends showed an early start of combustion with shorter ignition delay period. The study reveals the suitability of KSOME blends up to B30 as fuel for a diesel engine mainly used in generating sets and the agricultural applications in India without any significant drop in engine performance.     

Performance,emission and combustion characteristics of a variable compression ratio engine using methyl esters of waste cooking oil and diesel blends

The performance, emission and combustion characteristics of a single cylinder four stroke variable compression ratio multi fuel engine when fueled with waste cooking oil methyl ester and its 20%, 40%, 60% and 80% blends with diesel (on a volume basis) are investigated and compared with standard diesel. The suitability of waste cooking oil methyl ester as a biofuel has been established in this study. Bio diesel produced from waste sun flower oil by transesterification process has been used in this study. Experiment has been conducted at a fixed engine speed of 1500 rpm, 50% load and at compression ratios of 18:1, 19:1, 20:1, 21:1 and 22:1. The impact of compression ratio on fuel consumption, combustion pressures and exhaust gas emissions has been investigated and presented. Optimum compression ratio which gives best performance has been identified. The results indicate longer ignition delay, maximum rate of pressure rise, lower heat release rate and higher mass fraction burnt at higher compression ratio for waste cooking oil methyl ester when compared to that of diesel. The brake thermal efficiency at 50% load for waste cooking oil methyl ester blends and diesel has been calculated and the blend B40 is found to give maximum thermal efficiency. The blends when used as fuel results in reduction of carbon monoxide, hydrocarbon and increase in nitrogen oxides emissions.     

The effect of biodiesel fuel obtained from waste frying oil on direct injection diesel engine performance and exhaust emissions

In this study, usage of methyl ester obtained from waste frying oil (WFO) is examined as an experimental material. A reactor was designed and installed for production of methyl ester from this kind of oil. Physical and chemical properties of methyl ester were determined in the laboratory. The methyl ester was tested in a diesel engine with turbocharged, four cylinders and direct injection. Gathered results were compared with No. 2 diesel fuel. Engine tests results obtained with the aim of comparison from the measures of torque, power; specific fuel consumptions are nearly the same. In addition, amount of emission such as CO, CO₂, NO_x, and smoke darkness of waste frying oils are less than No. 2 diesel fuel.     

Performance, emissions and heat release characteristics of direct injection diesel engine operating on diesel oil emulsion

Emulsions of diesel and water are often promoted as being able to overcome the difficulty of simultaneously reducing emissions of both oxidises of nitrogen (NO_x) and particulate matter from diesel engines. In this paper we present measurements of the performance and NO_x and hydrocarbon emissions of a diesel engine operating on a typical diesel oil emulsion and examine through the use of heat release analysis differences found during its combustion relative to standard diesel in the same engine. While producing similar or greater thermal efficiency and improved NO_x and hydrocarbon emission outcomes, use of the emulsion also results in an increase in brake specific fuel consumption. Use of the emulsion is also shown to result in a retarded fuel injection, but smaller ignition delay for the same engine timing. As a result of these changes, cylinder pressures and temperatures are lower.     

Experimental study of various effects of exhaust gas recirculation (EGR) on combustion and emissions of an automotive direct injection diesel engine

Cooled exhaust gas recirculation (EGR) is a common way to control in-cylinder NO_x production and is used on most modern high-speed direct injection (HSDI) diesel engines. However EGR has different effects on combustion and emissions production that are difficult to distinguish (increase of intake temperature, delay of rate of heat release (ROHR), decrease of peak heat release, decrease in O₂ concentration (and thus of global air/fuel ratio (AFR)) and flame temperature, increase of lift-off length, etc.), and thus the influence of EGR on NO_x and particulate matter (PM) emissions is not perfectly understood, especially under high EGR rates. An experimental study has been conducted on a 2.0 l HSDI automotive diesel engine under low-load and part load conditions in order to distinguish and quantify some effects of EGR on combustion and NO_x/PM emissions. The increase of inlet temperature with EGR has contrary effects on combustion and emissions, thus sometimes giving opposite tendencies as traditionally observed, as, for example, the reduction of NO_x emissions with increased inlet temperature. For a purely diffusion combustion the ROHR is unchanged when the AFR is maintained when changing in-cylinder ambient gas properties (temperature or EGR rate). At low-load conditions, use of high EGR rates at constant boost pressure is a way to drastically reduce NO_x and PM emissions but with an increase of brake-specific fuel consumption (BSFC) and other emissions (CO and hydrocarbon), whereas EGR at constant AFR may drastically reduce NO_x emissions without important penalty on BSFC and soot emissions but is limited by the turbocharging system.     

Emission analysis of diesel engine fueled with soybean biodiesel and its water blends

The present study is carried out to formulate stable water-in-soybean biodiesel emulsion fuel and investigate its emission characteristics in a single cylinder diesel engine. Four types of emulsion fuels, which consist of a different percentage of water (5%, 10%, 15%, and 20%) in soybean biodiesel, were prepared with suitable surfactant and properties were measured. The physicochemical properties are on par with EN 14214 standards. The experimental result of test fuels indicates that the soybean biodiesel promotes a lower level of hydrocarbon (HC), carbon monoxide (CO) and smoke emissions compared to base diesel except for nitrogen oxide (NOx) emission. Increase in water concentration with soybean biodiesel significantly reduces the NOx emission and smoke opacity. The HC and CO emissions are further reduced with emulsified biodiesel up to 10% water concentration and beyond that limit, marginal increases are recorded. Overall, it is observed that inclusion of water with soybean biodiesel reduces the HC, CO, NOx and smoke emissions when compared to base diesel and soybean biodiesel, and 10% water in soybean biodiesel is an appropriate solution to reduce the overall emissions in the soybean-fuelled diesel engine.     

The effect of EGR and hydrogen addition to natural gas on performance and exhaust emissions in a diesel engine by AVL fire multi-domain simulation,GPR model,and multi-objective genetic algorithm

In this study, the effect of adding hydrogen to natural gas and EGR ratio was conducted on a diesel engine to investigate the engine performance and exhaust gases by AVL Fire multi-domain simulation software.For this investigation, a mixture of hydrogen fuel and natural gas replaced diesel fuel. The percentage of hydrogen in blend fuel changed from 0% to 40%. The compression ratio converted from 17:1 to 15:1. The EGR ratios were in three steps of 5%, 10%, and 15%, with different engine speeds from 1000 to 1800 RPM. The Gaussian process regression (GPR) was developed to model engine performance and exhaust emissions. The optimal values of EGR and the percentage of hydrogen in the blend of HCNG were extracted using a multi-objective genetic algorithm (MOGA).The results showed that by increasing EGR, thermal efficiency, the engine power, and specific fuel consumption decreased due to prolongation of combustion length while cumulative heat release increased but, its effect on cylinder pressure is insignificant. Adding hydrogen to natural gas increased the combustion temperature and, consequently NOx. While the amount of CO and HC decreased. The results of GPR and MOGA illustrated that at different engine speeds, the optimum values of EGR and HCNG were 6.35% and 31%, respectively.     

Optimization of exhaust emissions,vibration, and noise of a hydrogen enriched fuelled diesel engine

In this study, the effects of various input parameters are examined on exhaust emissions, vibration, and noise of an unmodified diesel engine. The primary aim of this study is to optimize the vibration, noise, and exhaust emissions of the engine to get optimal configuration parameters. Experiments were carried out on a four-stroke, four-cylinder, diesel engine fuelled with diesel-biodiesel-hydrogen blends. To minimize the number of experiments Box-Behnken design (BBD) has been adopted. Optimum desirability is found as 0.862 with hydrogen addition of 4.63 L/min, fuel blend of 26.8% and 1500 rpm engine speed for the diesel engine. When the diesel engine is operated at 1500 rpm engine speed and fuelled with 4.63 L/min hydrogen addition and 26.8% biodiesel blend ratio; the optimum responses of CO, CO₂, NO_x, vibration, and noise are established as 214 ppm, 1.35%, 90.4 ppm, 38.6 m/s², and 91.3 dB[A], respectively. The predicted values were confirmed experimentally and the errors in predicted values are found in a limit range.     

Effect of hydrogen addition on RCCI combustion of a heavy duty diesel engine fueled with landfill gas and diesel oil

The aim of this study is to investigate the effects of hydrogen addition on RCCI combustion of an engine running on landfill gas and diesel oil. A single cylinder heavy– duty diesel engine is set in operation at 9.4 bar IMEP. A certain amount of diesel fuel per cycle is fed into the engine and hydrogen is added to landfill gas while keeping fixed fuel energy content. The developed simulation results confirm that hydrogen addition which is the most environmental friendly fuel causes the fuel consumption per any cycle to reduce. Also, the peak pressure is increased while the engine load is reduced up to 4%. Landfill gas which is enriched with hydrogen improves the rate of methane dissociation and reduces the combustion duration at the same time the engine operation would not be exposed to diesel knock. Moreover, hydrogen addition to landfill gas would reduce engine emissions considerably.     

A cycle simulation model for predicting the performance of a diesel engine fuelled by diesel and biodiesel blends

Among the alternative fuels, biodiesel and its blends are considered suitable and the most promising fuel for diesel engine. The properties of biodiesel are found similar to that of diesel. Many researchers have experimentally evaluated the performance characteristics of conventional diesel engines fuelled by biodiesel and its blends. However, experiments require enormous effort, money and time. Hence, a cycle simulation model incorporating a thermodynamic based single zone combustion model is developed to predict the performance of diesel engine. The effect of engine speed and compression ratio on brake power and brake thermal efficiency is analysed through the model. The fuel considered for the analysis are diesel, 20%, 40%, 60% blending of diesel and biodiesel derived from Karanja oil (Pongamia Glabra). The model predicts similar performance with diesel, 20% and 40% blending. However, with 60% blending, it reveals better performance in terms of brake power and brake thermal efficiency.