Influence of Early Temperature Rise on Movements and Stress Development in Concrete Decks

The primary focus of this paper is to develop an understanding of temperature changes introduced by hydration heat release in the first few hours after casting in the thermal movements and stresses of the concrete deck and girders. Temperature and strain measurements from a simply supported, single-span, steel girder bridge with a composite concrete deck are presented. It is shown that setting occurs during the temperature rise and partial strain compatibility between steel girder and concrete deck is initiated at the end of the concrete temperature rise. Full strain compatibility between concrete deck and steel girder is achieved at the end of the cooling period following the initial temperature rise. The stresses in the steel girder associated with temperature changes are interpreted using an analytical model. It is shown that the concrete deck gains sufficient stiffness at the end of the temperature rise to restrain the movement of the top flange. Concrete deck movement in the period associated with cooling following the initial temperature rise is restrained, which could potentially produce tensile stress in concrete. The magnitude of tensile stress at the end of the cooling period depends upon the difference in the temperatures of the concrete deck and top flange and on the temperature gradient in the steel girder at the end of the heating period.     

Steel Girder Stability during Bridge Erection: AASHTO LRFD Check on L/b Ratios

The erection of steel plate girders during the construction process of a steel bridge is a complex operation, which is often left to the contractor and/or the subcontractor to plan and execute. Rules of thumb have been developed through experience to check the lateral torsional buckling of the steel girder during erection using the maximum L/b (unbraced length/compressive flange width) ratio, below which no lateral torsional buckling would occur. Although the L/b ratio check has proven to be useful and convenient on-site, it is necessary to provide a more rational basis for the rules of thumb, and find the maximum L/b ratios by checking the lateral torsional buckling failure of girders under erection according to the latest AASHTO LRFD code. A series of parametric studies were conducted on cantilever and simply supported girders under self-weight as well as self-weight plus wind load, in order to: (1) check the rules of thumb on L/b ratios and (2) determine the effects of girder flange width, flange thickness, web depth, web thickness, and yield strength on the maximum L/b ratio and girder stability during erection. From the results, rules of thumb were modified for girders with common shapes, and it was obvious that (1) self-weight plus wind load controls the girder stability during erection in most cases and (2) flange width and web depth have the most effects on the maximum L/b ratio and girder stability during erection.     

Designing and Testing of Concrete Bridge Decks Reinforced with Glass FRP Bars

In addition to their high strength and light weight, fiber-reinforced polymer (FRP) composite reinforcing bars offer corrosion resistance, making them a promising alternative to traditional steel reinforcing bars in concrete bridge decks. FRP reinforcement has been used in several bridge decks recently constructed in North America. The Morristown Bridge, which is located in Vermont, United States, is a single span steel girder bridge with integral abutments spanning 43.90 m. The deck is a 230 mm thick concrete continuous slab over girders spaced at 2.36 m. The entire concrete deck slab was reinforced with glass FRP (GFRP) bars in two identical layers at the top and the bottom. The bridge is well instrumented at critical locations for internal temperature and strain data collection with fiber-optic sensors. The bridge was tested for service performance using standard truck loads. The construction procedure and field test results under actual service conditions revealed that GFRP rebar provides very good and promising performance.     

Experimental Study on Prefabricated Concrete Bridge Girder-to-Girder Intermittent Bolted Connections System

This paper reports on a new bridge deck slab flange-to-flange connection system for precast deck bulb tee (DBT) girders. In prefabricated bridge system made of DBT girders, the concrete deck slab is cast with the prestressed girder in a controlled environment at the fabrication facility and then shipped to the bridge site. This system requires that the individual prefabricated girders be connected through their flanges to make it continuous for live load distribution. The objectives of this study are to develop an intermittent bolted connection for DBT bridge girders and to provide experimental data on the ultimate strength of the connection system. This includes identifying the crack formation and propagation, failure mode, and ultimate load carrying capacity. In this study, three different types of intermittent bolted connection were developed. Four actual-size bridge panels were fabricated and then tested to collapse. The effects of the size and the level of the fixity of the connecting steel plates, as well as the location of the wheel load were examined. The developed joint was considered successful if the experimental wheel load satisfied the requirements specified in North American bridge codes. It was concluded that location of the wheel load at the deck slab joint affected the ultimate load carrying capacity of the connections developed. Failure of the joint was observed to be due to either excessive deformation and yielding of the connecting steel plates or debonding of the embedded studs in concrete.     

Monitoring Steel Girder Stability for Safer Bridge Erection

The collapse of the State Route 69 Bridge over the Tennessee River near Clifton, Tennessee, is an example of how instability and lateral torsional buckling failure of a single steel bridge girder during erection might cause collapse of the whole steel superstructure. Close attention should be given to the stability of steel plate girders during erection when the lateral support provided to the compression flange might temporarily not be present. Rules of thumb in use today have been adopted by contractors/subcontractors to check the stability of cantilever or simply supported girders under erection using the L/b ratio, where L is the unbraced length and b is the compression flange width. For each girder section, a maximum L/b ratio exists beyond which lateral torsional buckling failure would occur under girder self-weight. Parametric studies were conducted following the latest AASHTO LRFD code in order to indentify the maximum L/b ratio for various girder sections and check the rules of thumb, as well as determine the dominating section parameters on girder stability under erection. Advanced nonlinear finite-element analyses were also conducted on a girder section for both the cantilever and the simply supported case in order to further understand the behavior of girder instability due to lateral torsional buckling under the self-weight, as well as to develop a trial-and-error methodology for identifying the maximum L/b ratio using computer analysis. At the same time, the effect of lateral bracing location on the cantilever free end has been investigated, and it turned out that bracing the top tension flange would be more effective to prevent lateral torsional buckling than bracing the bottom compression flange.     

Lateral Stiffness of Steel Bridge I-Girders Braced by Metal Deck Forms

The lateral-torsional buckling capacity of steel bridge girders is often increased by incorporating bracing along the girder length. Permanent metal deck forms (PMDF) that are used to support the wet concrete deck during bridge construction are a likely source of stability bracing; however, their bracing performance is greatly limited by flexibility in the connections currently used with the formwork. This paper outlines results from a research study that assessed and improved the bracing potential of metal deck forms used in bridge applications. The research study included shear tests of PMDF panels, and also lateral displacement and buckling tests of twin girder systems braced with PMDF. This paper will provide key results from the shear panel tests and then focus on the lateral displacement tests. Parametric investigations of PMDF bracing behavior were conducted using finite-element analyses and the results from the lateral displacement tests served a critical role in calibrating the finite element models. This paper documents key results from lateral load tests of 17 girder–PMDF systems using a variety of bracing details and PMDF thickness values.     

Use of Glass-Fiber-Reinforced Polymer Tendons for Stress-Laminating Timber Bridge Decks

Researchers at the University of Maine led an effort in the mid-1990s to develop and use glass-fiber-reinforced polymer (GFRP) tendons, instead of the commonly used steel-threaded bars, for stress-laminating timber bridge decks. The GFRP tendons are 12.7 mm (0.5 in.) in diameter and consist of seven-wire strands similar in construction to steel prestressing strands. Because the modulus of elasticity of the GFRP tendons is approximately 1/9 that of steel, they are not as susceptible to loss of prestress as steel bars and may not have to be restressed during the life of deck. In 1997, researchers obtained funding to design, construct, and monitor a stress-laminated timber bridge located in Milbridge, Maine, utilizing the new GFRP tendons. The bridge was constructed from preservative treated No. 2 and better eastern hemlock laminations and is 4.88 m (16 ft) long, 7.75 m (25 ft, 6 in.) wide, and 350 mm (14 in.) deep. Based on 4.25 years of field monitoring the tendon forces and moisture content, the GFRP tendons have maintained an adequate prestress level without having to be restressed.     

Fatigue Behavior and Retrofit Investigation of Distortion-Induced Web Gap Cracking

This paper studies a Kansas Department of Transportation welded plate girder bridge that developed fatigue cracks at small web gaps close to the girder top flange. Repair had been previously performed by softening the connection plate end with a slot retrofit, but cracks were recently found to have reinitiated at some of the repaired details and are again propagating. A comprehensive finite-element method study was performed to investigate the cracking behavior observed in the bridge and to recommend appropriate measures for future bridge retrofit. The analytical results show that stresses developed at the top flange web gaps could exceed yielding under the loading of an HS15 fatigue truck. The current slot repair used in the bridge was found to have introduced higher magnitude fatigue stresses in the web gap. To achieve a permanent repair of the bridge, it is recommended that a welded connection plate to flange attachment be used during future bridge retrofit. The web gap details should be able to withstand unlimited number of load cycles once this additional repair is performed.     

Relaxing the Stud Spacing Limit for Full-Depth Precast Concrete Deck Panels Supported on Steel Girders (Phase I)

The AASHTO LRFD Bridge Design Specifications state that the spacing between the shear connectors for steel girders should not exceed 610 mm (24 in.). This decision was made based on research conducted more than three decades ago. The goal of this research is to investigate the possibility of extending this limit to 1,220 mm (48 in.) for stud clusters used with full-depth precast concrete deck panels installed on steel girders. This paper presents the history of the 610 mm (24 in.) limit, various formulas developed to calculate fatigue and design capacity for stud clusters and concerns about extending the current LRFD limit. This paper also presents information on the first phase of the experimental investigation, which is conducted on push-off specimens to validate extending the limit to 1,220 mm (48 in.).     

Design for Shear in Curved Composite Multiple Steel Box Girder Bridges

Modern highway bridges are often subject to tight geometric restrictions and, in many cases, must be built in curved alignment. These bridges may have a cross section in the form of a multiple steel box girder composite with a concrete deck slab. This type of cross section is one of the most suitable for resisting the torsional, distortional, and warping effects induced by the bridge’s curvature. Current design practice in North America does not specifically deal with shear distribution in horizontally curved composite multiple steel box girder bridges. In this paper an extensive parametric study, using an experimentally calibrated finite-element model, is presented, in which simply supported straight and curved prototype bridges are analyzed to determine their shear distribution characteristics under dead load and under AASHTO live loadings. The parameters considered in this study are span length, number of steel boxes, number of traffic lanes, bridge aspect ratio, degree of curvature, and number and stiffness of cross bracings and of top-chord systems. Results from tests on five box girder bridge models verify the finite-element model. Based on the results from the parametric study simple empirical formulas for maximum shears (reactions) are developed that are suitable for the design office. A comparison is made with AASHTO and CHBDC formulas for straight bridges. An illustrative example of the design is presented.     

Evaluation of Effective Width and Distribution Factors for GFRP Bridge Decks Supported on Steel Girders

Glass fiber-reinforced polymer (GFRP) bridge deck systems offer an attractive alternative to concrete decks, particularly for bridge rehabilitation projects. Current design practice treats GFRP deck systems in a manner similar to concrete decks, but the results of this study indicate that this approach may lead to nonconservative bridge girder designs. Results from a number of in situ load tests of three steel girder bridges having the same GFRP deck system are used to determine the degree of composite action that may be developed and the transverse distribution of wheel loads that may be assumed for such structures. Results from this work indicate that appropriately conservative design values may be found by assuming no composite action between a GFRP deck and steel girder and using the lever rule to determine transverse load distribution. Additionally, when used to replace an existing concrete deck, the lighter GFRP deck will likely result in lower total stresses in the supporting girders, although, due to the decreased effective width and increased distribution factors, the live-load-induced stress range is likely to be increased. Thus, existing fatigue-prone details may become a concern and require additional attention in design.     

Construction and Testing of an Innovative Concrete Bridge Deck Totally Reinforced with Glass FRP Bars: Val-Alain Bridge on Highway 20 East

The Val-Alain Bridge, located in the Municipality of Val-Alain on Highway 20 East, crosses over Henri River in Québec, Canada. The bridge is a slab-on-girder type with a skew angle of 20° over a single span of 49.89?m and a total width of 12.57?m. The bridge has four simply supported steel girders spaced at 3,145?mm. The deck slab is a 225-mm-thick concrete slab, with semi-integral abutments, continuous over the steel girders with an overhang of 1,570?mm on each side. The concrete deck slab and the bridge barriers were reinforced with glass fiber reinforced polymer (GFRP) reinforcing bars utilizing high-performance concrete. The Val-Alain Bridge is the Canada’s first concrete bridge deck totally reinforced with GFRP reinforcing bars. Using such nonmetallic reinforcement in combination with high-performance concrete leads to an expected service life of more than 75?years. The bridge is well instrumented with electrical resistance strain gauges and fiber-optic sensors at critical locations to record internal strain data. Also, the bridge was tested for service performance using calibrated truckloads. Design concepts, construction details, and results of the first series of live load field tests are presented.     

Examination of Level of Analysis Accuracy for Curved I-Girder Bridges through Comparisons to Field Data

To evaluate the accuracy of different levels of analysis used to predict horizontally curved steel I-girder bridge response, a field test was performed on a three-span structure. Collected strain data were reduced to determine girder vertical and bottom flange lateral bending moments. Experimental moments were compared to numerical moments obtained from three commonly employed levels of analysis. Level 1 analysis includes two manual calculation methods: a line girder analysis method described in the AASHTO Guide Specification for Horizontally Curved Highway Bridges, and the V-load method. Grillage models represent Level 2 and were created using three commercially available computer programs: SAP2000, MDX, and DESCUS. Level 3 consists of three-dimensional (3D) finite element models created using SAP2000 and the BSDI 3D system. Responses obtained from each level are compared and discussed for a single radial cross section of the structure, and the compared results involve truck loads and placement schemes that do not represent those used for bridge design. The field test and numerical data presented are used solely to determine the accuracy of each level of analysis for predicting structure response to a specific live load at a specific cross section. Results showed that Level 2 and Level 3 analyses predict girder vertical bending moment distributions more accurately than Level 1 analyses throughout the tested cross section. The comparisons indicate that Level 3 girder vertical bending moment distributions offered no appreciable increase in accuracy over Level 2 analyses. The study also indicates that both Level 1 and Level 3 analyses provide bottom flange lateral bending moment distributions that do not correlate well with field test results for the studied bridge cross section.     

Ultimate Capacity Destructive Testing and Finite-Element Analysis of Steel I-Girder Bridges

Current bridge design and rating techniques are based at the component level and thus cannot predict the ultimate capacity of bridges, which is a function of system-level interactions. While advances in computer technology have made it possible to conduct accurate system-level analyses, which can be used to design more efficient bridges and produce more accurate ratings of existing structures, the knowledge base surrounding system-level bridge behavior is still too small for these methods to be widely considered reliable. Thus, to advance system-level design and rating, a 1/5-scale slab-on-steel girder bridge was tested to ultimate capacity and then analytically modeled. The test demonstrated the significant reserve capacity of the steel girders, and the response of the specimen was governed by the degradation of the reinforced-concrete deck. To accurately capture the response of the specimen in an analytical model, the degradation of the deck and other key features of the specimen were modeled by using a dynamic analysis algorithm in a commercially available finite-element analysis program ABAQUS.     

Field Investigation on the First Bridge Deck Slab Reinforced with Glass FRP Bars Constructed in Canada

Recently, there has been a rapid increase in using noncorrosive fiber-reinforced polymers (FRP) reinforcing bars as alternative reinforcement for bridge deck slabs, especially those in harsh environments. A new two-span girder type bridge, Cookshire-Eaton Bridge (located in the municipality of Cookshire, Quebec, Canada), was constructed with a total length of 52.08 m over two equal spans. The deck was a 200-mm-thick concrete slab continuous over four spans of 2.70 m between girders with an overhang of 1.40 m on each side. One full span of the bridge was totally reinforced using glass fiber-reinforced polymer (GFRP) bars, while the other span was reinforced with galvanized steel bars. The bridge deck was well instrumented at critical locations for internal temperature and strain data collection using fiber optic sensors. The bridge was tested for service performance using calibrated truckloads as specified by the Canadian Highway Bridge Design Code. The construction procedure and field test results under actual service conditions revealed that GFRP rebar provides very competitive performance in comparison to steel.     

Stiffness and Strength of Metal Bridge Deck Forms

Light gauge metal sheeting is often utilized in the building and bridge industries for concrete formwork. Although the in-plane stiffness and strength of the metal forms are commonly relied upon for stability bracing in buildings, the forms are generally not considered for bracing in steel bridge construction. The primary difference between the forming systems in the two industries is the method of connection between the forms and girders. In bridge construction, an eccentric support angle is incorporated into the connection details to achieve a uniform slab thickness along the girder length. While the eccentric connection is a benefit for slab construction, the flexible connection limits the amount of bracing provided by the forms. This paper presents results from the first phase of a research study investigating the bracing behavior of metal bridge deck forms. Shear diaphragm tests were conducted to determine the shear stiffness and strength of bridge deck forms, and modified connection details were developed that substantially improve the bracing behavior of the forms. The measured stiffness and strength of diaphragms with the modified connection often met or exceeded the values of diaphragms with conventional noneccentric connections. The experimental results for the diaphragms with the modified connection details dramatically improve the potential for bracing of steel bridge girders by metal deck forms.     

Feasibility of a 1,400 m Span Steel Cable-Stayed Bridge

This paper describes the feasibility of 1,400 m steel cable-stayed bridges from both structural and economic viewpoints. Because the weight of a steel girder strongly affects the total cost of the bridge, the writers present a procedure to obtain a minimum weight for a girder that ensures safety against static and dynamic instabilities. For static instability, elastoplastic, finite-displacement analysis under in-plane load and elastic, finite-displacement analysis under displacement-dependent wind load are conducted; for dynamic instability, multimodal flutter analysis is carried out. It is shown that static critical wind velocity of lateral torsional buckling governs the dimension of the girder. Finally, the writers briefly compare a cable-stayed bridge with suspension bridge alternatives.     

Behavior of Field Splice Details in Precast Concrete-Filled Steel Grid Bridge Deck

Redecking operations executed on urban bridges that experience large traffic volumes frequently require carefully orchestrated construction sequences carried out during times of nonpeak traffic. In such a construction environment, only bridge deck options that exhibit a high degree of modularity in conjunction with ease of installation are considered as viable options for a given redecking operation. As a further requirement, the deck installation must also be expected to perform essentially trouble free, with minimal maintenance, for very long periods of time in extremely harsh environments. The present research investigates the behavior of two new deck splice details for use in bridge applications involving precast concrete-filled steel grid deck panels. The research is primarily experimental in nature and is carried out using full-scale deck panel specimens. However, in an effort to better understand the experimental results, 3D finite-element models of the deck specimens are also constructed and studied. This paper summarizes the results from this experimental and analytical program of study.     

Testing, Analysis, and Evaluation of a GFRP Deck on Steel Girders

North Carolina has recently installed a fiber-reinforced polymer (FRP) deck on steel girders at a site in Union County. The bridge was instrumented with foil strain gauges, strain transducers, and displacement transducers. The bridge was then tested with a simulated MS-22.5 design load. Experimental data confirmed full composite interaction between the girders and the FRP deck panels. The neutral axis was measured to be 383?mm above the bottom flange of the 618-mm-deep girder. It was found that composite action could be estimated within 3% using a transformed section analysis of the deck panels. For two lanes loaded, the maximum live load distribution factor was computed to be 0.75. When looking at the overall performance of the structure, the deck deflected 5?mm, with the allowable stress at least 10 times over the maximum stress measured in the material. The girder deflection of 7?mm was well within the parameters set forth by AASHTO. Simple span deflection equations were found to conservatively model the anticipated deflection of the girders when using the transformed section properties.