Improvement of thermal efficiency and reduction of NOx emissions by burning a controlled jet plume in high-pressure direct-injection hydrogen engines

A new combustion process called the Plume Ignition Combustion Concept (PCC), in which the plume tail of the hydrogen jet is spark-ignited immediately after the completion of fuel injection to accomplish combustion of a rich mixture has been proposed by the authors. This PCC combustion process markedly reduces nitrogen oxides (NOx) emissions in the high-output region while maintaining high levels of thermal efficiency and power. On the other hand, as burning lean mixture of fuel and air is the conventional way to improve thermal efficiency and reduce NOx, a high λ premixed mixture of hydrogen and air formed by injecting hydrogen in the early stage of the compression stroke has been used in direct-injection hydrogen engines. It was recently reported, however, that this mixture condition does not always offer expected improved thermal efficiency under even lean mixture conditions by increasing unburned hydrogen emissions caused by incomplete flame propagation in the non-uniform and extremely lean portion of the mixture. In this study, the effect of retarding the injection timing to late in the compression stroke but slightly advanced from original PCC was examined as a way of reducing unburned hydrogen emissions and improving thermal efficiency. These effects result from a centroidal axially stratified mixture that positions a fairly rich charge near the spark plug. This stratified mixture is presumably effective in reducing incomplete flame propagation thought to be the cause of unburned hydrogen emissions and also promoting increasing burning velocity of the mixture that improve thermal efficiency. Finally, this research is characterized by measuring the hydrogen fuel concentration at the point and the time of spark ignition quantitatively by spark-induced breakdown spectroscopy in order to identify the changes in mixture ratio mentioned above caused by the parameters involved.     

Structure of hydrogen triple flames and premixed flames compared

Triple flames consisting of lean, stoichiometric, and rich reaction zones may be produced in stratified mixtures undergoing combustion. Such flames have unique characteristics that differ from premixed flames. The present work offers a direct comparison of the structure and propagation behavior between hydrogen/air triple and premixed flames through a numerical study. Important similarities and differences are highlighted. Premixed flames are generated by spark-igniting initially quiescent homogeneous mixtures of hydrogen and air in a two-dimensional domain. Triple flame results are also generated in a two-dimensional domain by spark-igniting initially quiescent hydrogen/air stratified layers. Detailed flame structure and chemical reactivity information is collected along isocontours of equivalence ratio 0.5, 1.0, and 3.0 in the triple flame for comparison with premixed flames at the same equivalence ratios. Full chemistry and effective binary diffusion coefficients are employed for all computations.     

Laminar propagation of lean premixed flames ignited in stratified mixture

Combustion in stratified mixtures is envisaged in practical energy systems such as direct-injection spark-ignited (DISI) car engines, gas turbines, for reducing CO₂ and pollutant emissions while protecting their efficiency. The mixture gradients change the fundamental properties of the flame, especially by a difference in temperature and composition between the burnt gases and those of a flame consuming a homogeneous mixture. This paper presents an investigation of the properties of the flame propagating in a lean homogeneous mixture after ignition in a richer mixture according to the magnitude of the stratification. Three magnitudes of stratification are investigated. The local flame burning velocity is determined by an original PIV algorithm developed previously. The local equivalence ratio in the fresh gases is measured from anisole PLIF. From the simultaneous PIV–PLIF measurements, the flame burning velocities conditioned on the local stretch rate and equivalence ratio in fresh gases are measured. The flame propagating through the homogeneous lean mixture has properties depending on the ignition conditions in the stratified layer. The flame propagating in the lean mixture is back-supported longer for ignition under the richer condition. The change of stretch sensitivity and burning velocity of the flame in the lean mixture is measured over time for the three magnitudes of mixture stratification investigated. The ignition in richer mixtures compensates for the nonequidiffusion effect of lean propane flame and sustains its robustness to stretch. The flame propagation in the lean homogeneous mixture is enhanced by ignition in a richer stratified layer, as much by their robustness to stretch as by an increase in the flame speed or the burning velocity. The decay time of this influence of the stratification, called memory effect, is determined.     

Hydrogen enrichment for improved lean flame stability

The stability characteristics of a premixed, swirl-stabilized flame were studied to determine the effects of hydrogen addition on flame stability under fuel-lean conditions. The burner configuration consisted of a centerbody with an annular, premixed methane/air jet introduced through five, 45° swirl vanes. Flame stability was studied over a range of operating conditions. Under fuel-rich conditions the flame was lifted from the burner surface due to the mixing with entrained ambient air that was needed to form a flammable mixture. As the fuel/air mixture ratio was decreased toward stoichiometric, the resulting increase in flame speed allowed the flame to propagate upstream through the low-velocity wake region and attach to the centerbody face. The maximum blowout velocity occurred at stoichiometric conditions, and decreased as the mixture became leaner. OH PLIF measurements were used to study the behavior of OH mole fraction as the lean stability limit was approached. Near the lean stability limit the overall OH mole fraction decreased, the flame decreased in size and the high OH region took on a more shredded appearance. The addition of up to 20% hydrogen to the methane/air mixture resulted in a significant increase in the OH concentration and extended the lean stability limits of the burner.     

A filtered-laminar-flame PDF sub-grid-scale closure for LES of premixed turbulent flames: II. Application to a stratified bluff-body burner

Large eddy simulation of the two stratified nonswirling configurations of the Cambridge burner studied by Sweeney et al. (2012) is presented. The sub-grid-scale combustion closure relies on a physical space filtering operation with a filter size determined locally depending on the resolved and sub-grid-scale flame properties, which is discussed in a companion paper. Similarly to the premixed configuration of the same burner, the modeling reproduces the differential diffusion effects leading to accumulation of carbon and an enhancement of mixture fraction in the recirculation zone, an effect that is less pronounced than in the fully lean premixed case, because of the modification of the topology of the reaction zone that is induced by the mixture stratification. The study of the LES combustion regimes shows that the reaction zones develop under a quite large range of flame topologies, from wrinkled flamelets up to thin reaction zones. Instantaneous and time-averaged LES data were analyzed to extract information concerning the degree of stratification and the orientation of flame and mixing vectors. A decomposition of the flame response into premixed, diffusion, and partially premixed flamelets is performed, to conclude that the premixed mode dominates close to the burner, with a partially premixed burning regime further downstream. Overall, the length scales associated with stratification were found to be much larger than that of the reaction zone and flame, resulting in a quasi-homogeneous propagation, predominantly in a back supported stratified combustion regime. Overall good agreement between simulation and measurements was obtained for either configurations.     

Hydrogen addition effects in a confined swirl-stabilized methane-air flame

The effect of hydrogen addition in methane-air premixed flames has been examined from a swirl-stabilized combustor under confined conditions. The effect of hydrogen addition in methane-air flame has been examined over a range of conditions using a laboratory-scale premixed combustor operated at 5.81 kW. Different swirlers have been investigated to identify the role of swirl strength to the incoming mixture. The flame stability was examined for the effect of amount of hydrogen addition, combustion air flow rates and swirl strengths. This was carried out by comparing adiabatic flame temperatures at the lean flame limit. The combustion characteristics of hydrogen-enriched methane flames at constant heat load but different swirl strengths have been examined using particle image velocimetry (PIV), micro-thermocouples and OH chemiluminescence diagnostics that provided information on velocity, thermal field, and combustion generated OH species concentration in the flame, respectively. Gas analyzer was used to obtain NO_x and CO concentration at the combustor exit. The results show that the lean stability limit is extended by hydrogen addition. The stability limit can reduce at higher swirl intensity to the fuel-air mixture operating at lower adiabatic flame temperatures. The addition of hydrogen increases the NO_x emission; however, this effect can be reduced by increasing either the excess air or swirl intensity. The emissions of NO_x and CO from the premixed flame were also compared with a diffusion flame type combustor. The NO_x emissions of hydrogen-enriched methane premixed flame were found to be lower than the corresponding diffusion flame under same operating conditions for the fuel-lean case.     

利用快速压缩装置进行直喷天然气发动机燃烧特性的研究

利用快速压缩装置开展了直喷天然气发动机燃烧特性的研究,分析了3种不同喷射方式下的燃烧特性并与均相混合气燃烧进行了对比。研究结果:上喷天然气燃烧比均相混合气燃烧的最大压力高,在宽广的当量比范围内具有短的火娄发展期和快速燃烧,克燃烧放热率和压力升高率基本上与喷射方式无关。喷射方式与均相混合气相比,燃烧放热率,压力升高率大。缩短喷油和点火间的时间间隔将缩短火焰发展期和快速燃烧期,其时间间隔的优化对直喷天然气发动机极为重要。直喷天然气发动机的燃烧方式为预混控制充量分层燃烧,此燃烧方式燃烧速率,排放低。     

Experimental analysis of an oblique turbulent flame front propagating in a stratified flow

This paper details the experimental study of a turbulent V-shaped flame expanding in a nonhomogeneous premixed flow. Its aim is to characterize the effects of stratification on turbulent flame characteristics. The setup consists of a stationary V-shaped flame stabilized on a rod and expanding freely in a lean premixed methane-air flow. One of the two oblique fronts interacts with a stratified slice, which has an equivalence ratio close to one and a thickness greater than that of the flame front. Several techniques such as PIV and CH^* chemiluminescence are used to investigate the instantaneous fields, while laser Doppler anemometry and thermocouples are combined with a concentration probe to provide information on the mean fields. First, in order to provide a reference, the homogeneous turbulent case is studied. Next, the stratified turbulent premixed flame is investigated. Results show significant modifications of the whole flame and of the velocity field upstream of the flame front. The analysis of the geometric properties of the stratified flame indicates an increase in flame brush thickness, closely related to the local equivalence ratio.     

Effect of partially premixed and hydrogen addition on natural gas direct-injection lean combustion

Effect of partially premixed mixture and hydrogen addition on natural gas direct-injection lean combustion was studied experimentally using a constant volume vessel. Flame propagating photos and pressure derived combustion parameters were analysed at different premixed ratios (from 0% to 80%) and hydrogen fractions (from 0% to 40%) at overall equivalence ratio of 0.6, 0.8 and 1.0, respectively. The results show that the flame kernel is concentrated to the spark position with the increase of premixed ratio and/or hydrogen fraction. Flame propagating speed is decreased with the increase of premixed ratio while it increases as hydrogen is added to natural gas. Hydrogen addition has little effect on the partially direct-injection natural gas combustion at the stoichiometric fuel-air mixture condition and all premixed ratios. However, hydrogen addition significantly enhances the combustion rate of natural gas direct-injection combustion at lean mixture condition. Both the initial and main combustion durations are increased with the increase of premixed ratio, while they show the decreasing trend as hydrogen is added to natural gas at the lean mixture condition. Partially premixed direct-injection combustion combining with hydrogen addition can achieve the stable spark ignition and fast combustion at the lean mixture condition.     

Effect of hydrogen addition on early flame growth of lean burn natural gas–air mixtures

Effect of hydrogen addition on early flame growth of lean burn natural gas–air mixtures was investigated experimentally and numerically. The flame propagating photos of premixed combustion and direct-injection combustion was obtained by using a constant volume vessel and schlieren photographic technique. The pressure derived initial combustion durations were also obtained at different hydrogen fractions (from 0% to 40% in volumetric fraction) at overall equivalence ratio of 0.6 and 0.8, respectively. The laminar premixed methane–hydrogen–air flames were calculated with PREMIX code of CHEMKIN II program with GRI 3.0 mechanism. The results showed that the initial combustion process of lean burn natural gas–air mixtures was enhanced as hydrogen is added to natural gas in the case of both premixed combustion and direct-injection combustion. This phenomenon is more obvious at leaner mixture condition near the lean limit of natural gas. The mole fractions of OH and O are increased with the increase of hydrogen fraction and the position of maximum OH and O mole fractions move closing to the unburned mixture side. A monotonic correlation between initial combustion duration with the reciprocal maximum OH mole fraction in the flames is observed. The enhancement of the spark ignition of natural gas with hydrogen addition can be ascribed to the increase of OH and O mole fractions in the flames.     

Interactions for flames in a coaxial flow with a stagnation point

The possible burning structures existing in two co-flowing combustible mixtures with different compositions, and their implications to the field of turbulent combustion are examined in this study. A coaxial burner with a quartz plate was used to experimentally investigate the flames of methane/air and propane/air mixtures propagating in a coaxial flow impinging onto a stagnation surface. The possible burning structures were observed to be: (1) a single-flame (a lean or rich premixed flame); (2) a double-flame (two lean or rich premixed flames, or a rich premixed flame and a diffusion flame); and (3) a triple-flame (a rich premixed flame, a diffusion flame and a lean premixed flame). An inner (or outer) mixture, far beyond the flammability limit, can still burn if a stronger outer (or inner) flame supports it. The extinction limit of the top part of the inner hat-shaped premixed flame is nearly independent of the burning intensity of the outer flame. It was found that the inner flame has a wider flammable region than the outer flame, and that the latter has a narrower flashback region than the former. Both propane and methane flames may exhibit flame-front instability, although the former displays much more clearly than the latter. Cellular and polyhedral instabilities can exist individually or appear simultaneously in the inner flame. However, only polyhedral (stripped-pattern) instability was observed in the outer flame. Finally, the experiments were analyzed theoretically using a simple geometrical model incorporated with the numerical simulations. The predicted shapes and locations of the flames are in good agreement with the experimental observations qualitatively.     

Burning rates and surface characteristics of hydrogen-enriched turbulent lean premixed methane–air flames

The burning rates and surface characteristics of hydrogen-enriched turbulent lean premixed methane–air flames were experimentally studied by laser tomography visualization method using a V-shaped flame configuration. Turbulent burning velocity was measured and the variation of flame surface characteristics due to hydrogen addition was analyzed. The results show that hydrogen addition causes an increase in turbulent burning velocity for lean premixed CH₄–air mixtures when turbulent level in unburned mixture is not changed. Moreover, the increase of turbulent burning velocity is faster than that of the corresponding laminar burning velocity at constant equivalence ratio, suggesting that the kinetics effect is not the sole factor that results in the increase in turbulent burning velocity when hydrogen is added. The further analysis of flame surface characteristics and brush thickness indicates that hydrogen addition slightly decreases local flame surface density, but increases total flame surface area because of the increased flame brush thickness. The increase in flame brush thickness that results in the increase in total surface area may contribute to the faster increase in turbulent burning velocity, when hydrogen is added. Besides, the stretched local laminar burning velocity may be enhanced with the addition of hydrogen, which may also contribute to the faster increase rate of turbulent burning velocity. Both the variation in flame brush thickness and the enhancement in stretched local laminar burning velocity are due to the decreased fuel Lewis number when hydrogen is added. Therefore, the effects of fuel Lewis number and stretch should be taken into account in correlating burning velocity of turbulent premixed flames.     

A numerical study of laminar flame speed of stratified syngas/air flames

Numerical simulations are performed to study the flame propagation of laminar stratified syngas/air flames with the San Diego mechanism. Effects of fuel stratification, CO/H₂ mole ratio and temperature stratification on flame propagation are investigated through comparing the distribution of flame temperature, heat release rate and radical concentration of stratified flame with corresponding homogeneous flame. For stratified flames with fuel rich-to-lean and temperature high-to-low, the flame speeds are faster than homogeneous flames due to more light H radical in stratified flames burned gas. The flame speed is higher for case with larger stratification gradient. Contrary to positive gradient cases, the flame speeds of stratified flames with fuel lean-to-rich as well as with temperature low-to-high are slower than homogeneous flames. The flame propagation accelerates with increasing hydrogen mole ratio due to higher H radical concentration, which indicates that chemical effect is more significant than thermal effect. Additionally, flame displacement speed does not match laminar flame speed due to the fluid continuity. Laminar flame speed is the superposition of flame displacement speed and flow velocity.     

Experimental study of explosion dynamics of syngas flames in the narrow channel

This article introduced the experimental study of the propagation of a syngas premixed flame in a narrow channel. The structural evolution, flame front position and velocity characteristics of lean and rich premixed flames were investigated at different hydrogen volume fractions as the flame was ignited at the open end of the pipe and propagated to the closed end. The comparative study of the syngas fuel characteristics, flame oscillation frequency and overpressure oscillation frequency prove that the syngas explosion flame oscillation in the narrow passage has a strong coupling relationship with overpressure and fuel heat release rate. The results was shown that the flame structure was strongly influenced by the hydrogen volume fraction of the syngas and the fuel concentration. The distorted tulip flame only appears in lean mixture. At 30% of hydrogen volume fraction, the flame exhibits intense and unstable propagation, manifested as the reciprocating and alternating movement of the flame front. As the volume fraction of hydrogen increased, the velocity of flame propagation and the frequency of oscillation increased. When the hydrogen volume fraction γ ≥ 0.4 at the equivalence ratio of Φ = 0.8, the pressure oscillation amplitude gradually increases and reaching the peak after 200–320 ms. Significantly, when γ = 0.3, the pressure peak increases abnormally. This work can provide support for the safe use of syngas in industry by experimental study of various explosion parameters in the narrow channel.     

贫预混火焰动力学及稳定性分析

本文在贫预混燃烧容易诱导热声不稳定产生的背景下,采用大涡模拟结合系统辨识的方法,对甲烷燃料掺氢以及不同火焰筒限制两种情况下的贫预混火焰动力学进行了相关分析。之后通过得出的火焰传递函数,采用低阶网络模型的方法对系统进行了稳定性分析。研究结果表明:加入氢气后,明显增大了火焰的频响,同时火焰相位差减小;在一定的频率范围内,火焰更容易捕捉到不同火焰筒限制对响应的影响;通过采用不同的火焰筒限制,可以修改系统的稳定性行为。     

A mechanistic study of Soret diffusion in hydrogen–air flames

The separate and combined effects of Soret diffusion of the hydrogen molecule (H₂) and radical (H) on the structure and propagation speed of the freely-propagating planar premixed flames, and the strain-induced extinction response of premixed and nonpremixed counterflow flames, were computationally studied for hydrogen–air mixtures using a detailed reaction mechanism and transport properties. Results show that, except for the conservative freely-propagating planar flame, Soret diffusion of H₂ increases the fuel concentration entering the flame structure and as such modifies the mixture stoichiometry and flame temperature, which could lead to substantial increase (decrease) of the flame speed for the lean (rich) mixtures respectively. On the other hand, Soret diffusion of H actively modifies its concentration and distribution in the reaction zone, which in turn affects the individual reaction rates. In particular, the reaction rates of the symmetric, twin, counterflow premixed flames, especially at near-extinction states, can be increased for lean flames but decreased for rich flames, whose active reaction regions are respectively located at, and away from, the stagnation surface. However, such a difference is eliminated for the single counterflow flame stabilized by an opposing cold nitrogen stream, as the active reaction zone up to the state of extinction is always located away from the stagnation surface. Finally, the reaction rate is increased in general for diffusion flames because the bell-shaped temperature distribution localizes the H concentration to the reaction region which has the maximum temperature.     

Experimental and numerical analysis of a lean premixed stratified burner using 1D Raman/Rayleigh scattering and large eddy simulation

A joint experimental and numerical approach is conducted to investigate a turbulent lean premixed stratified flame (flame TSF-A of the Darmstadt stratified burner). First, the distribution of the temperature and main species is obtained experimentally by 1D Raman/Rayleigh scattering. These measurements are used to provide insight into the physics of stratified combustion and to serve as validation data for numerical models. As a second step Large Eddy Simulations (LES) are carried out using tabulated chemistry combined with a thickened flame approach. The chemistry table uses the progress variable and additionally the mixture fraction as a second controlling variable to account for the variation in equivalence ratio. To test the applicability of the model, the influence of artificial thickening on the simulation of stratified flames is investigated by means of a one-dimensional test case. Furthermore, two different grids are used in the three-dimensional simulations to assess the modeling impact. The data obtained from the measurements and simulations are presented and compared along radial profiles at several axial positions. Further information about the interaction of the reaction zone with the mixing layer has been extracted from the LES which is currently not accessible by experiments.     

Flame temperatures along a laminar premixed flame with a non-uniform stretch rate

We investigated experimentally the effects of a spatially non-uniform stretch rate on the flame temperature. A flame surface with a non-uniform stretch rate was formed by creating a wrinkled laminar premixed flame in a spatially periodic flow field of a lean propane/air mixture. The measured flame temperature was lower/higher than the adiabatic flame temperature at flame segments with positive/negative stretch rates. This was a result of the effects of flame stretch and preferential diffusion for Lewis number greater than unity. The flame temperature estimated using the conventional flame stretch theory, which is based on a uniform stretch rate along the flame surface, did not agree quantitatively with the measured temperature. Therefore, we revised the theory, taking into account heat transfer along the flame surface, and then produced estimates that agreed with the measured temperature. We found that the effect of flame stretch and preferential diffusion is changed along the flame surface which has spatially non-uniform stretch rate, causing a temperature gradient along the surface, which in turn transfers heat and changes the flame temperature. Thus, heat transfer along the flame surface is an important factor in estimating flame temperature. In addition, a second temperature gradient appears downstream just behind the flame, because the temperature of the burned gas is also non-uniform. Therefore, conductive heat transfer is believed to occur between the flame and the burned gas. The effect of the downstream heat transfer is not as large as that of the heat transfer along the flame surface.     

Important role of chemical interaction on flame extinction in downstream interaction between stretched premixed H2-air and CO-air flames

Important role of chemical interaction in flame extinction is numerically investigated in downstream interaction among lean (rich) and lean (rich) premixed as well as partially premixed H₂- and CO-air flames. The strain rate varies from 30 to 5917 s⁻¹ until interacting flames cannot be sustained anymore. Flame stability diagrams mapping lower and upper limit fuel concentrations for flame extinction as a function of strain rate are presented. Highly stretched interacting flames are survived only within two islands in the flame stability map where partially premixed mixture consists of rich H₂-air flame, extremely lean CO-air flame, and a diffusion flame. Further increase in strain rate finally converges to two points. It is found that hydrogen penetrated from H₂-air flame (even at lean flame condition) participates in CO oxidation vigorously due to the high diffusivity such that it modifies the slow main reaction route CO + O₂ → CO₂ + O into the fast cyclic reaction route involving CO + OH → CO₂ + H. These chemical interactions force even rich extinction boundaries with deficient reactant Lewis numbers larger than unity to be slanted at high strain rate. Appreciable amount of hydrogen in the side of lean H₂-air flame also oxidizes the CO penetrated from CO-air flame, and this reduces flame speed of the H₂-air flame, leading to flame extinction. At extremely high strain rates, interacting flames are survived only by a partially premixed flame such that it consists of a very rich H₂-air flame, an extremely lean CO-air flame, and a diffusion flame. In such a situation, both the weaker H₂- and CO-air flames are parasite on the stronger diffusion flame such that it can lead to flame extinction in the situation of weakening the stronger diffusion flame. Important role of chemical interaction in flame extinction is discussed in detail.     

Preferential diffusion effects on the burning rate of interacting turbulent premixed hydrogen-air flames

The upstream interaction of twin premixed hydrogen-air flames in 2-D turbulence is studied using direct numerical simulations with detailed chemistry. The primary objective is to determine the effect of flame stretch on the overall burning rate during various stages of the interaction. Preferential diffusion effects are accounted for by varying the equivalence ratio from symmetric rich-rich to lean-lean interactions. The results show that the local flame front response to turbulence is consistent with previous understanding of laminar premixed flames, in that rich premixed flames become intensified in regions of negative strain or curvature, while the opposite response is found for lean premixed flames. The overall burning rate history with respect to the surface density variation is found to depend on the mixture condition; the consumption rate enhancement advances (follows) the surface enhancement for the rich-rich (lean-lean) case. For the lean-lean case, a self-turbulization mechanism results in a large positive skewness in the area-weighted mean tangential strain statistics. Because of the statistical dominance of positive stretch on the flame surface, the lean-lean case results in a significantly larger burning enhancement (over a twofold increase) in addition to the surface density production. For the case of rich-rich interaction, the abundance in hydrogen species results in an instantaneous overshoot of the radical pool in the post-flame region, resulting in an additional “burst” in the reactant consumption rate history, suggesting its potential impact on the pollutant formation process.