Hydrogen-rich gas production from ethanol steam reforming over Ni/Ga/Mg/Zeolite Y catalysts at mild temperature

In order to reduce the coke formation over a conventional Ni/γ-Al₂O₄ catalyst and increase the activity at low temperature, we used the impregnation approach to synthesize MgO (30.0 wt.%)/Zeolite Y catalysts loaded with bimetallic Ni(10.0 wt.%)/Ga(10.0–30.0 wt.%) and study the steam-reforming reactions of ethanol. The Ga-loaded catalyst impregnated between the Ni and Mg components exhibits significantly higher reforming reactivity compared to the conventional Ni/Mg/Zeolite Y catalyst. The main products from steam reforming over the Ni/Ga/Mg/Zeolite Y catalyst are only H₂ and CH₄ at above 550 °C, and the catalytic performances differ according to the amount of Ga. The H₂ production and ethanol conversion are maximized at 87% and 100%, respectively, over Ni(10)/Ga(30)/Mg(30)/Zeolite Y at 700 °C for 1 h at CH₃CH₂OH:H₂O = 1:3 and a gas hourly space velocity (GHSV) of 6740 h⁻¹, and the high performance is maintained for up to 59 h.     

Hydrogen production from glycerol steam reforming over Ni/La/Co/Al2O3 catalyst

Hydrogen production by steam reforming reaction of glycerol over Co/La/Ni-Al₂O₃ was studied in tubular fixed-bed reactor. The influences of operating parameters such as temperature, steam/carbon ratio, and weight hourly space velocity (WHSV) on hydrogen yield and carbon conversion were examined under atmospheric pressure. The results showed that carbon conversion increased with the increase of temperature and steam-to-carbon mole ratio (S/C). At 700°C, S/C=3:1, and WHSV=2.5h^?1, hydrogen yield and potential hydrogen yield were up to 77.64% and 89.64%, respectively; meanwhile, the carbon conversion reached 96.36%.     

High yield hydrogen production from low CO selectivity ethanol steam reforming over modified Ni/Y2O3 catalysts at low temperature for fuel cell application

Ethanol–water mixtures were converted directly into H₂ with 67.6% yield and >98% conversion by catalytic steam reforming at 350 °C over modified Ni/Y₂O₃ catalysts heat treated at 500 °C. XRD was used to test the structure and calculate the grain sizes of the samples with different scan rates. The initial reaction kinetics of ethanol over modified and unmodified Ni/Y₂O₃ catalysts were studied by steady state reaction and a first-order reaction with respect to ethanol was found. TPD was used to analyze mechanism of ethanol desorption over Ni/Y₂O₃ catalyst. Rapid vaporization, efficiency tube reactor and catalyst were used so that homogeneous reactions producing carbon, acetaldehyde, and carbon monoxide could be minimized. And even no CO detective measured during the first 49 h reforming test on the modified catalyst Ni/Y₂O₃. This process has great potential for low cost H₂ generation in fuel cells for small portable applications where liquid fuel storage is essential and where systems must be small, simple, and robust.     

Optimization of hydrogen production from steam reforming of biomass tar over Ni/dolomite/La2O3 catalysts

Industrially, the endothermic process of steam reforming is carried out at the lowest temperature, steam to carbon (S/C) ratio, and gas hourly space velocity (GHSV) for maximum hydrogen (H₂) production. In this study, a three-level three factorial Box-Behnken Design (BBD) of Response Surface Methodology (RSM) was applied to investigate the optimization of H₂ production from steam reforming of gasified biomass tar over Ni/dolomite/La₂O₃ (NiDLa) catalysts. Consequently, reduced quadratic regression models were developed to fit the experimental data adequately. The effects of the independent variables (temperature, S/C ratio, and GHSV) on the responses (carbon conversion to gas and H₂ yield) were examined. The results indicated that reaction temperature was the most significant factor affecting both responses. Ultimately, the optimum conditions predicted by RSM were 775 °C, S/C molar ratio of 1.02, and GHSV of 14,648 h⁻¹, resulting in 99 mol% of carbon conversion to gas and 82 mol% of H₂ yield.     

Production of hydrogen by steam reforming of phenol over Ni/Al2O3-ash catalysts

An improved method for hydrogen production by the steam reforming of phenol over novel fly ash-based catalysts is investigated. The Ni/Al₂O₃-ash catalysts are prepared by an equal-volume impregnation method and characterized by XRD, FESEM, BET and H₂-TPR techniques. The effects of various process parameters including mixing ratio of fly ash, temperature, support, gas hourly space velocity (GHSV) and steam-to-carbon molar ratio (S/C) on the catalytic activity are investigated. The results show that fly ash mixing at 50 wt% and choosing γ-Al₂O₃ as the support own the best performance. A maximum hydrogen yield of 83.8% is achieved at 450 °C with a S/C of 10 and a GHSV of 4968 h^?1 with a maximum phenol conversion of 98.6%. The stability of the Ni-ash1-γA1 catalyst is further investigated and it is shown to continuously and stably react for more than 20 h at 450 °C with excellent catalytic reaction stability.     

A review on ethanol steam reforming for hydrogen production over Ni/Al2O3 and Ni/CeO2 based catalyst powders

Hydrogen is contemplated as an alternative clean fuel for the future. Ethanol steam reforming (ESR) is a carbon-neutral, sustainable, green hydrogen production method. Low cost Ni/Al₂O₃ and Ni/CeO₂ powder catalysts demonstrate high ESR activity. However, acidic nature of Al₂O₃ and instability of CeO₂ lead to deactivation of the catalysts easily. This article examines the research articles published on the modification of Ni by various noble and non-noble metals and on alteration of the supports by different metal oxides in detail and their effect on ESR all through 2000–2021. The ESR reaction mechanisms on Ni/Al₂O₃ and Ni/CeO₂ powder catalysts and basic thermodynamics for different possible reactions and H₂ yield are explored. Manipulation of catalyst morphology (surface area and particle size) via preparation method, selection of active metal promoter and support modifier are found to be significantly important for H₂ production and minimizing carbon deposition on catalysts.     

Steam reforming of ethanol over Ni/MgAl2O4 catalysts

Hydrogen is considered one of the most promising energy vectors in order to match the current energy and environmental issues. Bioethanol steam reforming is a sound opportunity and close to the industrialization considering an integrated biorefinery concept. MgAl₂O₄ was selected as a stable support, with improved activity, selectivity and stability due to negligible acidity. Increasing the Ni loading from 1.5 to 10 wt% over MgAl₂O₄ improved the conversion of ethanol as well as the yield of hydrogen, while the carbon deposition and yield of byproducts decreased.Small acidity characterised the samples, attributed exclusively to the Ni active phase. This prevented extensive catalyst coking due to ethylene formation and subsequent polymerisation. Consequently, small coke amount was found on the spent catalysts, mainly amorphous, allowing rather easy regeneration.DRIFT analysis of adsorbed ethanol at variable temperature evidenced the intermediates of reaction and their evolution with temperature, allowing to suggest the main reaction paths. Acetaldehyde was found as intermediate, rapidly evolving to reformate. Among the possible evolution paths of acetaldehyde, the oxidation to acetate and carbonate species (likely stabilised by the support) was preferred with respect to decomposition to methane and CO. This is reflected in the products distribution evidenced through activity testing.     

Pellet size dependent steam reforming of polyethylene terephthalate waste for hydrogen production over Ni/La promoted Al2O3 catalyst

The effect of different pellet sizes of nickel (Ni) and lanthanum (La) promoted Al₂O₃ support on the catalytic performance for selective hydrogen production from polyethylene terephthalate (PET) plastic waste via steam reforming process has been investigated. The catalysts were prepared by impregnation method and were characterized using XRD, BET, TPD-CO₂, TPR, SEM, EDX, TEM and TGA. The results showed that NiLa-co-impregnated Al₂O₃ catalyst has excellent activity for the production of hydrogen. Feed conversion of 88.53% was achieved over 10% Ni/Al₂O₃ catalyst which increased to 95.83% in the case of 10% Ni-5% La/Al₂O₃ catalysts with a H₂ selectivity of 70.44%. The catalyst performance in term of gas production and feed conversion was further investigated under various operating parameters, e.g., feed flow-rate, and catalyst pellet size. It was found that at 0.4 ml/min feed flow rate, highest feed conversion and H₂ selectivity were achieved. The Ni particles, which are the noble-based active species are highly effective, thus offered good hydrogen production in the phenol-PET steam reforming process. Incorporation of La as a promoter in Ni/Al₂O₃ catalyst has significantly increased the catalyst reusability with prolonged stability. The NiLa/Al₂O₃ catalyst with larger size showed remarkable activity due to the presence of significant temperature gradients inside the pellet compared to smaller size. Additionally, the catalyst showed only slight decrease in H₂ selectivity and feed conversion even after 24 h, although production of carbon nanotubes was evidenced on its surface.     

Hydrogen production from methanol steam reforming over Al2O3- and ZrO2-modified CuOZnOGa2O3 catalysts

New CuOZnOxGa₂O₃–Al₂O₃ and CuOZnOxGa₂O₃–ZrO₂ (CuZnxGaAl, CuZnxGaZr) catalysts with different Ga contents were prepared and tested in the methanol steam reforming reaction (MSR) under stoichiometric methanol/water = 1 mol ratio (S/C = 1) at 523 K and 548 K. Addition of Al₂O₃ or ZrO₂ components increases the surface area and modifies the reducibility of CuOZnOGa₂O₃ catalysts; the CuZnxGaZr systems showed the highest reducibility. The performance of CuOZnOGa₂O₃-based catalysts for MSR is improved by the presence of ZrO₂ promoter. CuZn3GaZr catalyst showed a high performance for MSR at 523 K and 548 K under stoichiometric conditions (S/C = 1). The catalyst resulted highly stable and selective for H₂ production, with formation of less than 0.3% mol of CO at 523 K. CO is produced as a secondary by-product through the reverse water gas shift reaction. The new catalysts show high resistance to carbon formation at the temperatures analyzed under stoichiometric conditions (S/C = 1).     

Mechanistic aspects of the low temperature steam reforming of ethanol over supported Pt catalysts

The influence of the support of Pt catalysts for the reaction of steam reforming of ethanol at low temperatures has been investigated on Al₂O₃, ZrO₂ and CeO₂. It was found that the conversion of ethanol is significantly higher when Pt is dispersed on Al₂O₃ or ZrO₂, compared to CeO₂. Selectivity toward H₂ is higher over ZrO₂-supported catalyst, which is also able to decrease CO production via the water-gas shift reaction. Depending on catalyst employed, interaction of the reaction mixture with the catalyst surface results in the development of a variety of bands attributed to ethoxy, acetate and formate/carbonate species associated with the support, as well as by bands attributed to carbonyl species adsorbed on platinum sites. The oxidation state of Pt seems to affect catalytic activity, which was found to decrease with increasing the population of adsorbed CO species on partially oxidized (Pt^δ+) sites. Evidence is provided that the main reaction pathway ethanol dehydrogenation, through the formation of surface ethoxy species and subsequently acetaldehyde, which is decomposed toward methane, hydrogen and carbon oxides. The population of adsorbed surface species, as well as product distribution in the gas phase varies significantly depending on catalyst reactivity towards the WGS reaction.     

Hydrogen production from glycerol steam reforming over Co-based catalysts supported on La2O3, AlZnOx and AlLaOx

A comparative study of 10 wt% Co-based catalysts supported on La₂O₃, AlZnO_x and AlLaO_x was performed for glycerol steam reforming (GSR). The catalysts physicochemical characterization was done through several techniques. All catalysts were screened in terms of catalytic activity and time-on-stream stability for GSR. The catalytic activity experiments aimed to assess the effect of temperature (400–700 °C) on the glycerol conversion and yield of gaseous products (H₂, CO₂, CO and CH₄). Additionally, catalytic stability experiments were conducted at 625 °C to investigate deactivation of the catalysts, in which a drop in the activity was observed, especially for Co/La₂O₃. The glycerol conversion into gaseous products as a function of the time-on-stream was more affected for all catalysts in comparison to total glycerol conversion, being this effect assigned to the increase in the formation of liquid products and to the formation of coke. CoAlLaO_x was observed to be more carbon-resistant, followed by CoAlZnO_x, through the measurement of the quantity of carbonaceous species formed during the GSR experiments. A NiAlLaO_x catalyst was also prepared and assessed in terms of catalytic stability for GSR; a stable behavior was observed throughout all experiment in relation to glycerol conversion into gaseous products and H₂ yield.     

Catalytic performance of steam reforming of ethanol at low temperature over LaNiO3 perovskite

A LaNiO₃ perovskite catalyst was prepared using the coprecipitation–oxidation hydrothermal method, followed by calcination at 600 °C for 2 h. The as-prepared sample was composed of La(OH)₃ in nanorod structures and was covered with poorly crystalline Ni(OH)₂. The mixed metal hydroxides were converted into cubic LaNiO₃ perovskite after calcination at 600 °C. A catalytic steam reforming of ethanol (SRE) reaction for hydrogen production was performed in a fixed-bed reactor. The catalyst was reduced in situ in hydrogen at 400 °C prior to the reaction. The ethanol conversion reached 100% at 300 °C with 70% hydrogen selectivity. The highly catalytic activity of the reduced catalyst was due to the well-dispersion of Ni particles on the surface of active catalyst was formed in the in situ reduced catalyst. After a 80 h time-on-stream test at 350 °C, the used catalyst presented a La₂O₂CO₃ component that was formed owing to the reaction of the CO₂ product with La₂O₃. La₂O₂CO₃ acted as a carbon reservoir to eliminate the deposited carbon and further stabilized the Ni particles on the La₂O₃ surface, which resulted in the highly catalytic activity during the entire reaction period. The deposited carbon after the SRE reaction was further examined by TGA, TPR, elemental analysis, and TEM.     

Syngas production via dry reforming of methane over CeO2 modified Ni/Al2O3 catalysts

Syngas production via dry reforming of methane (DRM) was experimentally investigated using Ni-based catalyst. Ni/Al₂O₃ modification with CeO₂ addition and O₂ addition in the reactant were employed in this study to suppress carbon deposition and to enhance catalyst activity. It was found that DRM performance can be enhanced using CeO₂ modified Ni/Al₂O₃ catalyst due to CeAlO₃ formation. However, an optimum amount of CeO₂ loading exists to obtain the best DRM performance due to the decrease in specific surface area as the CeO₂ loading increases. Without O₂ addition, the reverse water-gas shift reaction plays an important role in DRM. It was found that CH₄ conversion and CO yield were enhanced while CO₂ conversion and H₂ yield are decreased as the CO₂ amount in feedstock increased in DRM. With O₂ addition in the fed reactant, it was found that the methane oxidation reaction plays an important role in DRM. CH₄ conversion can be enhanced by O₂ addition. However, decreases in CO₂ conversion and H₂ and CO yields occurred due to greater H₂O and CO₂ productions from the methane oxidation reaction. The thermogravimetric analysis (TGA) results showed that CeO₂ modified Ni/Al₂O₃ catalyst would have the lowest amount of carbon deposition when O₂ is introduced into the reaction.     

Hydrogen production from glycerol dry reforming over Ag-promoted Ni/Al2O3

In recent times, glycerol has been employed as feedstock for the production of syngas (H₂ and CO) with H₂ as its main constituent. This study centers on dry reforming of glycerol over Ag-promoted Ni/Al₂O₃ catalysts. Prior to characterization, the catalysts were synthesized using the wet impregnation method. The reforming process was carried out using a fixed bed reactor at reactor operating conditions; 873–1173 K, carbon dioxide to glycerol ratio of 0.5 and gas hourly space velocity (WHSV) in the range of 14.4 ≤ 72 L g_cat⁻¹ h⁻¹). Ag (3)-Ni/Al₂O₃ gave highest glycerol conversion and hydrogen yield of 40.7% and 32%, respectively. The optimum conditions which gave highest H₂ production, minimized methane production and carbon deposition were reaction temperature of 1073 K and carbon dioxide to glycerol ratio of 1:1. This result can attributed to the small metal crystallite size characteristics possessed by Ag (3)–Ni/Al₂O₃, which enhanced metal dispersion in the catalyst matrix. Characterization of the spent catalyst revealed the formation of two types of carbon species; encapsulating and filamentous carbon which can be oxidized by O₂.     

Catalytic gasification of food waste in supercritical water over La promoted Ni/Al2O3 catalysts for enhancing H2 production

Ni/Al₂O₃ catalyst is the one of promising catalysts for enhancing H₂ production from supercritical water gasification (SCWG) of biomass. However, due to carbon deposition, the deactivation of Ni/Al₂O₃ catalyst is still a serious issue. In this work, the effects of lanthanum (La) as promoter on the properties and catalytic performance of Ni/Al₂O₃ in SCWG of food waste were investigated. La promoted Ni/Al₂O₃ catalysts with different La loading content (3–15 wt%) were prepared via impregnation method. The catalysts were characterized using XRD, SEM, BET techniques. The SCWG experiments were carried out in a Hastelloy batch reactor in the operating temperature range of 420–480 °C, and evaluated based on H₂ production. The stability of the catalysts was assessed by the amount of carbon deposition on catalyst surface and their catalytic activity after reuse cycles. The results showed that 9 wt% La promoter is the optimal loading as Ni/9La–Al₂O₃ catalyst performed best performance with the highest H₂ yield of 8.03 mol/kg, and H₂ mole fraction of 42.46% at 480 °C. La promoted Ni/Al₂O₃ catalysts have better anti-carbon deposition properties than bare Ni/Al₂O₃ catalyst, resulting in better gasification efficiency after reuse cycles. Ni/9La–Al₂O₃ catalyst showed high catalytic activity in SCWG of food waste and had good stability as it was still active for enhancing H₂ production when used in SCWG for the third time, which indicated that La promoted Ni/Al₂O₃ catalysts are potential additive to improve the SCWG of food waste.     

Kinetics of ethanol steam reforming over Ni/Olivine catalyst

Olivine, a natural mineral consisting of different metal oxides (mainly Mg, Si and Fe oxides) was used as a support for nickel catalyst used in steam reforming of ethanol. Catalyst containing different wt% of Ni on olivine were prepared by conventional wet-impregnation method and characterized by BET, XRD, SEM (coupled with EDS) and H₂-TPR. The reaction was carried out in a tubular fixed bed reactor. Among all the catalysts, 5% Ni on olivine catalyst gave highest hydrogen yield as well as ethanol conversion through ethanol steam reforming reaction. The catalyst activity was analyzed by varying three important process parameters (temperature, ethanol to water molar ratio and space-time). The reaction was performed in the temperature range of 450 °C to 550 °C with 1:6 to 1:12 M feed ratio of ethanol to water at a space-time range 7.21–15.87 kg cat h/kmol ethanol. A maximum yield of 4.62 mol of hydrogen per mole of ethanol reacted was obtained at 550 °C with ethanol to steam molar ratio of 1:10 and space-time of 7.94 kg cat h/kmol ethanol with the ethanol conversion level of 97%. CHNS analysis of the spent catalyst was performed to find the coke deposited over the catalyst surface during the reaction. The power law and LHHW type kinetic models were developed. The power law model predicts the activation energy as 29.07 kJ/mol, whereas the LHHW type model gives the activation energy as 27.4 kJ/mol.     

Influence of La2O3 addition on activity and coke formation over Ni/SiO2 for acetic acid steam reforming

The influence of the addition amount of lanthanum oxide on the activity and coke formation over Ni/SiO₂ catalyst for hydrogen production from AcOH steam reforming was studied in the paper. Through the catalyst characterization and experimental research, it was found that with the addition of La₂O₃ the particle size of the active metal Ni decreased, and the active Ni-support interaction was enhanced. With the optimal addition amount of La₂O₃ (30 wt %), Ni/30LaSi catalyst displayed the highest activity with the high carbon conversion rate of 98.8%. The surface morphology and thermogravimetric analysis of the spent catalyst revealed that the carbon deposition was mainly in the form of filamentous coke and the diameter of the carbon fiber was related with the Ni particle size. The addition of suitable La₂O₃ can inhibit the formation of carbon deposition, decrease the content of encapsulating coke, and improve the catalyst stability.     

Sorption-enhanced steam reforming of glycerol over NiCuCaAl catalysts for producing fuel-cell grade hydrogen

The concentration of CO in the high-purity hydrogen from sorption-enhanced steam reforming (SESR) processes is usually too high to be directly used in fuel cells. Herein, we report a production of fuel-cell grade H₂ with <30 ppm CO through SESR of glycerol (SESRG), a by-product of biodiesel manufacture. High purity H₂ can be produced by employing a catalyst-sorbent hybrid material composed of Ni as catalyst, CaO as CO₂ sorbent and Ca₁₂Al₁₄O₃₃ as spacer. By introducing copper as promoter, the performance of the bi-functional catalyst could be modified to produce a 97.15 vol% purity of H₂ with 28 ppm CO. With an optimized Ni/Cu ratio, the 7.5Ni–7.5Cu catalyst shows the excellent stability for producing about 97% H₂ with <30 ppm CO for ten cycles. The characterizations and model reaction tests indicate that copper can affect CO, CO₂ hydrogenation and water gas shift reaction to adjust the performance of SESRG reaction. The results presented here show the promise of tuning the catalyst composition for achieving high quality H₂ through SESR processes.     

Cobalt-based nanoparticles as catalysts for low temperature hydrogen production by ethanol steam reforming

Results obtained in the synthesis, characterization and application as catalyst of cobalt nanoparticles are reported. Cobalt nanoparticles were prepared via reduction method in aqueous solution. Structural characterization was carried out using X-ray diffraction (XRD), morphological studies were performed with a scanning electron microscope equipped with a field emission gun (FE-SEM). A DC-superconducting quantum interference device “SQUID” magnetometer was used to measure the room temperature (RT) magnetic hysteresis cycle in the −5 ÷ 5 Tesla (T) μ₀H magnetic field range as well as magnetization as a function of temperature. This material is constituted by very small primary particles (∼2.8 nm radius) which appear amorphous to XRD and have a superparamagnetic behaviour. However, annealing at 773 K and also utilization in the catalytic reactor at the same temperature result in XRD detectable cubic Co nanocrystals. These unsupported cobalt nanoparticles were found catalytically active in the ethanol steam reforming reaction, producing hydrogen with 90% yield at 773 K. These nanoparticles show a better catalytic behaviour compared to those of more conventional Co and Ni based catalysts, due to very low CO and methane production, and with moderate formation of carbonaceous materials.