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1.
Nagaraj Chelliah  Satish V. Kailas 《Wear》2009,266(7-8):704-712
The present work provides an insight into the dry sliding wear behavior of titanium based on synergy between tribo-oxidation and strain rate response. Pin-on-disc tribometer was used to characterize the friction and wear behavior of titanium pin in sliding contact with polycrystalline alumina disk under ambient and vacuum condition. The sliding speed was varied from 0.01 to 1.4 ms?1, normal load was varied from 15.3 to 76 N and with a sliding distance of 1500 m. It was seen that dry sliding wear behavior of titanium was governed by combination of tribo-oxidation and strain rate response in near surface region of titanium. Strain rate response of titanium was recorded by conducting uni-axial compression tests at constant true strain rate of 100 s?1 in the temperature range from 298 to 873 K. Coefficient of friction and wear rate were reduced with increased sliding speed from 0.01 to 1.0 ms?1. This is attributed to the formation of in situ self lubricating oxide film (TiO) and reduction in the intensity of adiabatic shear band cracking in the near surface region. This trend was confirmed by performing series of dry sliding tests under vacuum condition of 2 × 10?4 Torr. Characterization tools such as optical microscopy, scanning electron microscopy, and X-ray diffractometer provided evidence of such processes. These experimental findings can be applied to enhance the dry sliding wear behavior of titanium with proper choice of operating conditions such as sliding speed, normal load, and environment.  相似文献   

2.
The wear behaviour of textured silicon nitride (Si3N4) ceramics with aligned microstructures was analyzed under abrasive wear conditions. Dry reciprocating self-mated ball-on-flat wear tests were performed to study the influence of different microstructural plane/orientation combinations on the Si3N4 tribological behaviour. Textured materials showed superior wear resistance than non-textured reference Si3N4 for the whole range of loads and contact pressures, 5–50 N and 1.7–3.6 GPa, respectively, with an increase of about 70% for the maximum applied load. Within textured materials, the plane perpendicular to the extruding direction exhibited a 50% higher wear resistance (4 × 10?5 mm3 N?1 m?1) than the parallel plane where the elongated grains were aligned. The severe wear process involved debonding, fracture and debris formation mechanisms. The progress of this sequence depended on the particular microstructure of each plane/orientation combination. A relationship between abrasive wear resistance and selected microstructural parameters has been established.  相似文献   

3.
High-power piezo-electric motors with power densities of 1.4 kW/kg display a potential for substituting hydraulic actuators. For this application, two novel tribometers of the same type have been designed using commercially available components for sliding motion at 40 kHz with amplitudes between 2.5 μm and 5 μm. The tribometers are equipped with means to measure amplitude, frequency, power required to keep the samples in motion and load applied. The effective motion between the two contacting bodies is monitored in each of the tribometers. These data are used to evaluate the coefficient of friction. The wear rate was determined after the tests. The set-ups were tested using well-known 100Cr6H (AISI 52100) samples before investigating novel, non-commercial substrates such as AlFeCrTi-alloys and tungsten carbide-based coatings as well as Magnéli-type coatings (Tin?2Cr2O2n?1 and TinO2n?1). This paper presents the principle of the ultra-high frequency tribometers and first tribological quantities of materials and coatings tested up to and above 1011 cycles. Very low wear rates in the range 10?8 mm3/Nm down to 10?10 mm3/Nm were determined under dry oscillation in air.  相似文献   

4.
Ion implantation has found to be an effective approach to modify surface properties of materials. The present research investigates the effect of (1) nitrogen (N), and (2) carbon subsequently with nitrogen (C + N) implantations on the mechanical and tribological properties of the titanium–aluminium–silicon–nitride (Ti–Al–Si–N) coatings. Superhard TiAlSiN coatings produced by magnetron sputtering, of approximately 2.5 μm thickness, were post-treated by implantations of N or C + N at an energy level of 50 keV. The dose range was between 5 × 1016 and 1 × 1018 ions cm?2. After implantation, the tribological performance of the coatings was investigated by a ball-on-disk tribometer against WC–6 wt.%Co ball under dry condition in ambient air. The wear performance of the samples was examined by a variety of characterization techniques, such as secondary electron microscopy (SEM), 3D profilometry, atomic force microscopy (AFM), and micro-Raman. The results showed that the wear performance of the samples depended strongly on the implanted elements and doses. There was slight improvement on the samples implanted with N whereas significant improvement was found on the C + N implantations. Particularly, the friction coefficient of the sample with 5 × 1017 C+ cm?2 and 5 × 1017 N+ cm?2 could reach 0.1. In addition, the specific wear rate of the sample was extremely low (0.85 × 10?7 mm3/Nm), which was nearly two orders of magnitude below that of the un-implanted coating. The speculation of the mechanical and tribological analyses of the samples indicates that the improvement of the N implanted and C + N implanted TiAlSiN samples could be due to a combined effect of improved hardness, plus enhanced adhesive and cohesive strength. In addition, the improved performance of the C + N implanted samples could be explained by the formation of lubricating implanted-layer, which existed mostly in sp2 C–C and C–N forms. The formation of such implanted layer could lead to a change of wear mode from strong abrasive wear to mostly adhesive wear, and result in a drop of friction coefficient and wear rate.  相似文献   

5.
Wear behavior of the HVOF deposited Cr3C2–NiCr and WC–Co coatings on Fe-base steels were evaluated by the pin-on-disc mechanism. The constant normal load applied to the pin was 49 N and sliding distance was 4500 m with velocity of 1 m/s, at ambient temperature and humidity. The specific wear rate of WC–Co coating was 3 mm3/N m and Cr3C2–NiCr coating was 5.3 mm3/N m. SEM/EDAX and XRD techniques were used to analyze the worn out surface and wear debris. The Fe2O3 was identified as the major phase in the wear debris. The wear mechanism is mild adhesive wear in nature.  相似文献   

6.
In this paper, wear characteristics of magnesium alloy, AZ31B, and its nano-composites, AZ31B/nano-Al2O3, processed by the disintegrated melt deposition technique are investigated. The experiments were carried out using a pin-on-disk configuration against a steel disk counterface under different sliding speeds of 1, 3, 5, 7 and 10 m/s for 10 N normal load, and 1, 3 and 5 m/s for 30 N normal load. The worn samples and wear debris were then examined under a field emission scanning electron microscopy equipped with an energy dispersive spectrometer to reveal its wear features. The wear test results show that the wear rates of the composites are gradually reduced over the sliding speed range for both normal loads. The composite wear rates are higher than that of the alloy at low speeds and lower when sliding speed further increased. The coefficient of friction results of both the alloy and composites are in the range of 0.25–0.45 and reaches minimums at 5 m/s under 10 N and 3 m/s under 30 N load. Microstructural characterization results established different dominant mechanisms at different sliding speeds, namely, abrasion, delamination, oxidation, adhesion and thermal softening and melting. An experimental wear map was then constructed.  相似文献   

7.
《Wear》2007,262(1-2):93-103
A pin on disc machine was used to investigate the tribological behavior of a diffusion bonded sintered steel, with and without surface treatments of steam oxidation and manganese phosphating, over a wide range of speed (0.2–4 m/s) and applied load (4–500 N) in conditions of dry sliding and starved lubrication by oil impregnation of the porous structure of the materials. Besides the calculated wear rates, the wear mechanisms were determined by examination of the components of the rubbing system (sintered pin, disc and generated debris). A transition from a mild to a severe wear regime was identified, denoted by sharp changes of the wear rate. A transient wear regime, interposed between the mild and severe wear regimes, was detected. The rubbing surface quality degradation was in terms of material displacement around the pin circumference due to a delamination wear mechanism. Such regime was detected for the base sintered steel in dry sliding at 1 m/s for the load range 60–80 N and for both surface treatments in oil impregnated sliding at 0.5 m/s for the load range 200–300 N. Oil impregnation of the base sintered steel expanded the mild wear regime towards higher loads throughout the whole sliding speed range compared to dry sliding. For the lower speeds of 0.2 and 0.5 m/s, manganese phosphated samples in dry sliding exhibited higher transition loads compared to the base sintered steel. The lower oil impregnability of the surface treated samples, due to the sealing of porosity by steam oxidation, led to slightly lower transition loads in oil impregnated sliding, compared to the base sintered steel.  相似文献   

8.
《Wear》2002,252(11-12):1007-1015
Boriding of the surface of a tool steel using boron powder and the plasma transferred arc process was investigated. It was shown that this method is an easy and effective technique in producing uniform alloyed layers with a thickness of about 1.5 mm and a hardness between 1000 and 1300 HV.The microstructure of the borided surfaces consists of primary Fe2B-type borides and a eutectic mixture of borides and martensite. Some cracks are observed in the eutectic regions but they do not seem to critically affect the behaviour of the coatings in sliding wear.The wear rate of pin on disc tests is primarily affected by the applied load and it lies between 10−5 mm3/m for low loads and 10−2 mm3/m for high loads. Two distinct regimes of mild and severe wear are obtained separated by a critical load. Mild wear is due to the load supporting effect of borides and severe wear is due to their breakage above a critical load. The wear rate is not significantly affected by the sliding velocity and is consistent with the friction coefficient.The friction coefficient varies from 0.13 to 0.23 and depends strongly on the oxidation status of the wear track. The sliding velocity affects the sliding distance where the coefficient of friction reaches equilibrium.  相似文献   

9.
Titanium-containing diamond-like carbon (Ti-DLC) coatings were deposited on steel with a close-field unbalanced magnetron sputtering in a mixed argon/acetylene atmosphere. The morphology and structure of Ti-DLC coatings were investigated by scanning electron microscopy, transmission electron microscopy, atomic force microscopy and Raman spectroscopy. Nanoindentation, nanoscratch and unlubricated wear tests were carried out to evaluate the hardness, adhesive and tribological properties of Ti-DLC coatings. Electron microscopic observations demonstrated the presence of titanium-rich nanoscale regions surrounded by amorphous carbon structures in Ti-DLC coating. The Ti-DLC coatings exhibit friction coefficients of 0.12–0.25 and wear rates of 1.82 × 10?9 to 4.29 × 10?8 mm3/Nm, depending on the counterfaces, sliding speed and temperature. The Ti-DLC/alumina tribo-pair shows a lower friction coefficient than the Ti-DLC/steel tribo-pair under the identical wear conditions. Increasing the test temperature from room temperature to 200 °C reduces the coefficient of friction and, however, clearly increases the wear rate of Ti-DLC coatings. Different wear mechanisms, such as surface polishing, delamination and tribo-chemical reactions, were found in the tribo-contact areas, depending on different wear conditions.  相似文献   

10.
Myo Minn  Sujeet K. Sinha 《Wear》2012,274(1-2):528-535
Poly(etheretherketone) (PEEK) is a high strength and high temperature engineering polymer. However, its tribological performance is not very good in its pure form unless fillers or fibers are added to form composites. As polymers are often used for applications where traditional oil based lubrication may become an issue, water-based lubrication is desirable. This paper explores the lubrication performance of a natural fibrinolytic enzyme, nattokinase, found in fermented soybean (natto) in the aqueous solution. Pins of PEEK were slid against a steel disk in a pin-on-disk tester with the aqueous lubrication. The counterface disk material was a tool steel (Ra=0.37 μm). Tests were conducted at a rotational speed of 100 rpm and a normal load of 80 N. For comparison, tests were also conducted in NaCl solution. Nattokinase aqueous solution provides a coefficient of friction of 0.2 between PEEK and steel as compared to 0.3–0.35 for dry condition. The specific wear rates of PEEK for dry, deionized water, NaCl solution and aqueous nattokinase solution conditions were 10.5×10?6, 51.6×10?6, 228×10?6 and 8.8×10?6 mm3/N m, respectively. The fibrinolytic nattokinase enzyme provides lubricity with alkalinity reducing corrosion and eventually reducing wear.  相似文献   

11.
Alumina has been widely used in the fabrication of hip joint replacement due to its excellent properties. But one of its drawbacks is the low fracture toughness, which can be enhanced with the addition of a second ceramic phase of nanometer size. Another property to be improved is its wear resistance under severe rubbing conditions. In this work Yttria Tetragonal Zirconia Polycrystal, Y-TZP (TZ-8YS, 100 nm), TiO2 (PS-25, 50 nm) and Co (Nilaco, 28 nm) were added to Al2O3 (AKP 50, 300 nm). These starting powders were mixed and hot pressed, in order to fabricate alumina nanocomposites. Mechanical properties of the nanocomposites were estimated using the indentation method. Wear tests were carried out using a ball-on-plate tribometer, with a frequency of 1 Hz, at a load of 49 N, for 1 h. Alumina balls were used as the counterface. Distilled water and fetal bovine serum solution (FBSS) were the environments. The specific wear rate was within 10?8 to 10?7 mm3/N m and the coefficient of friction was around 0.3–0.7. Keeping in mind that wear is a process that starts on the surface and it is related to the physical chemistry of the surfaces, techniques such as scanning electron microscopy (SEM), and X-ray photoelectron spectrometry (XPS) were used to elucidate the role played by the proteins and phospholipids present in the fetal bovine serum solution and the new chemical specie formed on the surface.  相似文献   

12.
The tribological properties of Ni-17.5Si-29.3Cr alloy against Si3N4 were studied on a ball-on-disc tribotester between room temperature and 1000 °C. The effects of temperature on the tribological properties of the alloy were investigated. The worn surfaces of the alloy were examined using scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS). The results indicated that the tribological behavior of the alloy expressed some differences with increase in testing temperature. At low and moderate temperatures (below 800 °C), the alloy showed excellent wear and oxidation resistances, and the wear rate of the alloy remained in the magnitude of 10?5 mm3/Nm; but at elevated temperature (800–1000 °C), the wear and oxidation resistances decreased, and the wear rate of the alloy increased up to 10?4 mm3/Nm. The friction coefficient decreased from 0.58 to 0.46 with the rising of testing temperature from 20 to 600 °C, and then remained nearly constant. The wear mechanism of the alloy was mainly fracture and delamination at low and moderate temperatures, and transformed to adhesive and oxidation at elevated temperatures.  相似文献   

13.
《Wear》2006,260(1-2):1-9
In the present work, we report the processing and properties of WC–6 wt.% ZrO2 composites, densified using the pressureless sintering route. The densification of the WC–ZrO2 composites was carried out in the temperature range of 1500–1700 °C with varying time (1–3 h) in vacuum. The experimental results indicate that significantly high hardness of 22–23 GPa and moderate fracture toughness of ∼5 MPa m1/2 can be obtained with 2 mol% Y-stabilized ZrO2 sinter-additive, sintered at 1600 °C for 3 h. Furthermore, the friction and wear behavior of optimized WC–ZrO2 composite is investigated on a fretting mode I wear tester. The tribological results reveal that a moderate coefficient of friction in the range from 0.15 to 0.5 can be achieved with the optimised composite. An important observation is that a transition in friction and wear with load is noted. The dominant mechanisms of material removal appear to be tribochemical wear and spalling of tribolayer.  相似文献   

14.
《Wear》2007,262(7-8):826-832
The non-lubricated, sliding friction and wear behavior of Ti3Si(Al)C2 and SiC-reinforced Ti3Si(Al)C2 composites against AISI 52100 bearing steel ball were investigated using a ball-on-flat, reciprocating tribometer at room temperature. The contact load was varied from 5 to 20 N. For monolithic Ti3Si(Al)C2, high friction coefficients between 0.61 and 0.90 and wear rates between 1.79 × 10−3 and 2.68 × 10−3 mm3 (N m)−1 were measured. With increasing SiC content in the composites, both the friction coefficients and the wear rates were significantly decreased. The friction coefficients reduced to a value between 0.38 and 0.50, and the wear rates to between 2.64 × 10−4 and 1.93 × 10−5 mm3 (N m)−1 when the SiC content ranged from 10 to 30 vol.%. The enhanced wear resistance of Ti3Si(Al)C2 is mainly attributed to the facts that the hard SiC particles inhibit the plastic deformation and fracture of the soft matrix, the oxide debris lubricate the counterpair, and the wear mode converts from adhesive wear to abrasive wear during dry sliding.  相似文献   

15.
Operation of a low wear (2 × 10?5 mm3/(N-m)), low contact resistance copper sliding electrical contact was demonstrated. The wear rate of a lightly loaded copper–beryllium metal fiber sliding on a polished copper counterface was insensitive to (DC) current density values as great as 440 A/cm2 (in a brush positive or anodic configuration). Low wear and relatively low friction (μ  0.2 to 0.3) was achieved by operating the contact immersed in a liquid medium consisting of a hydrofluoroether with helium cover gas, inhibitingoxidationand providing cooling of the contact. Similar experiments performed in liquid mediums of ultrapure water and dilute (3%) hydrogen peroxide show an order of magnitude increase in wear rate and provide further insight on the role of electrochemically enhanced oxidation and the degraded contact resistance and tribological behavior of non-noble sliding electrical contacts in general. In contrast to high current density slidingin hydrofluoroether, an order of magnitude greater wear rate was observed for similar sliding conditionsin hydrogen peroxide or water without the aid of externally supplied electric potential. A conceptual model is proposed correlatingthe rate of brush wear to fatigue strength and electrochemically enhanced oxidation as a result of high current density transport through the contact. A mathematical expression was derived to calculate the approximate wear volume of a single fiber laterally contacting a slip-ring, based on direct measurement of the wear scar geometry.  相似文献   

16.
Hierarchical porous PEEK self-lubricating composites were prepared by mold-leaching and vacuum melting process under high temperature. The tribological behaviors were investigated for the porous PEEK composite and the porous composite after incorporating micro-porogen (NaCl) and mesoporous titanium oxide whiskers. If only micro-porogen was incorporated, the lowest steady state specific wear rate was observed for PEEK composites filled with 30% NaCl. Based on this porous PEEK composite, the effects of mesoporous titanium oxide whiskers and non-perforated titanium oxide whiskers on the friction and wear properties of PEEK composites were studied. Results showed that nano-micro porous PEEK composites with 30 wt% micro-porogen and 5 wt% mesoporous titanium oxide whiskers reached the lowest friction coefficient and specific wear rate, which were recorded as 0.0194 and 2.135×10–16 m3/Nm under the load of 200 N. Compared with 15 wt% carbon fiber-reinforced PEEK composite which is widely used in industry, the wear resistance of the designed hierarchical porous PEEK composite increased by 41 times, showing outstanding wear resistance.  相似文献   

17.
T. Hermann  T.A. Blanchet  N.F. Panayotou 《Wear》2010,268(1-2):126-132
Self-mated wear and friction of Alloy 600 superalloy was studied in a water-submersed ring-on-rod configuration, loading the side of a 6.35 mm diameter rod across the flat surface of a rotating annular ring of 100 mm outer diameter and 70 mm inner diameter producing two sliding contacts along the ring. Tests were conducted at sliding speeds of 0.178 and 0.330 m/s for sliding distances of 100 m. Normal loads of 51 and 204 N were applied, and initial Ra surface roughnesses of the rings along the sliding direction were either smooth (~0.2 μm) or rough (~7.5 μm). Increased initial ring roughness caused a ~20-fold increase in rod wear at the lighter load, whereas at the heavier load increased initial roughness only caused a ~4-fold increase in wear. At lower initial ring roughness the 4-fold decrease in normal load caused a large (one order-of-magnitude) decrease in rod wear, whereas for rings of higher initial roughness the 4-fold decrease in normal load caused only minor (2-fold or less) decreases in rod wear. Wear during this 100 m sliding distance only experienced a minor effect from the 1.8-fold change in sliding speed, as did friction. In all cases friction coefficient rapidly settled into the range 0.6–0.7, except in the cases of lower load on rings of lower initial roughness where friction coefficient remained above 1 for most of this sliding duration. At this lower load the initial ~0.2 μm rod roughnesses increased to nearly 0.8 μm by the 100 m sliding distance, whereas at the higher load this same sliding distance resulted in roughnesses returning near to the initial 0.2 μm. It was hypothesized more highly loaded cases also went through initial roughening prior to smoothening back to 0.2 μm roughness within the 100 m sliding distance, and given additional sliding the more lightly loaded cases would also experience subsequent smoothening. Increasing sliding distance to 400 m, roughnesses indicated a smoothening back to 0.2 μm level during those lightly loaded tests, with friction coefficient correspondingly dropping from 1 into the 0.6–0.7 range observed in all other cases. Extended sliding to 400 m at light loading against rings of lower initial roughness also allowed a rod wear rate which increased with increased sliding distance to be observed, approaching the same rate observed against initially rough rings within the 100 m sliding distance.  相似文献   

18.
《Wear》2002,252(11-12):870-879
Evolution of friction and wear of 42CrAlMo7 steels with different nitriding processes was investigated during boundary-lubricated rolling–sliding tests. The wear behaviour of nitrided steel with a thin compound layer (produced by plasma nitriding and by gas nitriding followed by oxidation) was characterised by the early removal of the compound layer, and the wear resistance was thus, given by the underlying diffusion layer. In the case of the material with a thick compound layer (produced by gas nitriding) wear was restricted to the compound layer. In this material, at low applied load (300 N, i.e. 485 MPa of Hertzian pressure, in this work), after the removal of the external porous layer wear tended to be negligible. At high applied load (1000 N, 890 MPa), on the other hand, the wear rate became higher than that of the diffusion layer. The friction behaviour was followed by determining the λ-factor evolution during each test. For a given λ-factor, the friction coefficients at 300 N were lower than at 1000 N.  相似文献   

19.
The tribological properties of a Fe3Al material in an aqueous solution of 1 mol/l H2SO4 corrosive environment sliding against a Si3N4 ceramic ball are studied using an Optimol SRV oscillating friction and wear tester in a ball-on-disc contact configuration. We investigate the effects of load and sliding speed on tribological properties of the Fe3Al material. The worn surfaces of the Fe3Al material are examined by a scanning electron microscope (SEM) and an X-ray photoelectron spectroscope (XPS). It is found that the Fe3Al material exhibits better wear resistance than 1Cr18Ni9Ti stainless steel in the sulfuric acid corrosive environment. The wear rate of the Fe3Al material is on the order of 10?13 m3/m and increases with increasing load, but does not vary below the sliding speed of 0.08 m/s then dramatically increases with increasing sliding speed. The friction coefficient of the Fe3Al material is in the range of 0.1–0.28, and slightly increases with increasing load, and does not vary with the increase of sliding speed. The Fe3Al material occurs tribochemical reaction with the H2SO4 aqueous solution in the friction process. Wear mechanism of the Fe3Al material is dominated by microploughing and corrosive wear.  相似文献   

20.
Trimethylolpropane trimethacrylate (TMPTMA) and tripropylene glycol diacrylate (TPGDA) used as crosslinking agents were blended with ultra-high molecular weight polyethylene (UHMWPE or UPE) in alcohol, respectively. Then UPE plates were made by compression molding and electron beam (EB) irradiation crosslinking methods. FTIR, Soxhlet extractor, DSC, Wear tester and SEM were used for the characterization of all specimens. FTIR analyses show that trans-vinylene (965 cm?1) absorption increases in all specimens and the >C=C< stretching absorption decreases after irradiation. Soxhlet experiments reveal that gel fraction increases with the increasing dose. DSC results indicate that Xc of all the irradiated UPEs are higher than that of unirradiated UPEs because of the free radical and small molecular which can promote the crystallization. Wear rate of 100 kGy 1%TMPTMA/UPE and 1%TPGDA/UPE are 1.89×10?7 mm3/(N m) and 4.28×10?7 mm3/(N m), about 44.2% and 100% of that of 100 kGy UPE, respectively, illustrating that TMPTMA is beneficial to reduce the wear rate of UPE and TPGDA almost has no effect to reduce the wear rate of UPE before 100 kGy. SEMs of irradiated specimens are more smooth than that of unirradiated specimens. These can give some advice to improve tribological properties of UPE used in the friction field.  相似文献   

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