Freezing of a water droplet due to evaporation—heat transfer dominating the evaporation–freezing phenomena and the effect of boiling on freezing characteristics

One of the authors has proposed a novel transport/storage system for the waste cold from the gasification process of liquefied natural gas (LNG), which consists of an evaporator, a cold trap, and a pipeline. In order to estimate the performance of this system, one should know the pressure in the evaporator, in which evaporation–freezing of a PCM occurs, and in the cold trap, as well as the pressure drop of the pipeline due to the flow of low pressure vapor of the PCM. In this paper, the cooling/freezing phenomena of a water droplet due to evaporation in an evacuated chamber was experimentally examined, and the heat transfer dominating the evaporation-freezing phenomena was investigated in order to estimate the pressure in the evaporator. From the results, it was shown that the water droplet in the evacuated cell is effectively cooled by the evaporation of water itself, and is frozen within a few seconds through a remarkable supercooling state, and that the cooling rate of the water droplets were dominated by heat transfer within the droplet under the abrupt evacuation condition. The later result means that, in order to obtain an ice particle by evaporation–freezing, the surroundings of the water droplet should be evacuated at the pressure as low as the saturate pressure of water at the maximum supercooling temperature of the droplet.     

Development of type 2 solution transportation absorption system for utilizing LNG cold energy

The objective of this paper is to develop a new energy transport system for district cooling application by using type 2 absorption cycle. Cold energy from the LNG storage system is utilized as the cooling source of the condenser and the rectifier. The pressures of the system, UAs of the evaporator and the desorber, the inlet temperatures of the refrigerant for each component, transportation distance and the pumping power per unit length are considered as the key parameters. The results show that UA of the evaporator has more dominant effect on COP than that of the desorber. The optimum system pressure for the demand side is also determined. For the present system, it is recommended that the refrigerant inlet temperature of the evaporator be lower than 4.3 °C for long distance transportation. It is concluded that the cold energy from the LNG storage system can be effectively applied to the long distance transportation system for district cooling application with the type 2 absorption cycle. The maximum transportation distance and the pumping power per unit length are calculated. The optimum operation conditions are also predicted from the parametric analysis.     

Heat transfer in the evaporator of an advanced two-phase thermosyphon loop

As heat generation from electronic components increase and the limit of air-cooling is reached, the interest for using liquid cooling for high heat flux applications has risen. Thermosyphon cooling is an alternative liquid cooling technique, in which heat is transferred as heat of vaporization from evaporator to condenser with a relatively small temperature difference.The effect of fluid properties, the structure of wall surfaces, and the effect of system pressure was investigated and reported previously by the author. In this paper, the influence of heat flux, system pressure, mass flow rate, vapor fraction, diameter of evaporator channel and tubing distance between evaporator and condenser on the heat transfer coefficient of an advanced two-phase thermosyphon loop is reported. The tested evaporators were made from small blocks of copper with 7, 5, 4, 3 and 2 vertical channels with the diameters of 1.1, 1.5, 1.9, 2.5, and 3.5 mm, respectively and the length of 14.6 mm. Tests were done with isobutane at heat fluxes ranging between 28.3 and 311.5 kW/m².     

Energy and exergy analysis of single effect and series flow double effect water–lithium bromide absorption refrigeration systems

In this paper, the energy and exergy analysis of single effect and series flow double effect water–lithium bromide absorption systems is presented. A computational model has been developed for the parametric investigation of these systems. Newly developed computationally efficient property equations of water–lithium bromide solution have been used in the computer code. The analysis involves the determination of effects of generator, absorber and evaporator temperatures on the energetic and exergetic performance of these systems. The effects of pressure drop between evaporator and absorber, and effectiveness of heat exchangers are also investigated. The performance parameters computed are coefficient of performance, exergy destruction, efficiency defects and exergetic efficiency. The results indicate that coefficient of performance of the single effect system lies in range of 0.6–0.75 and the corresponding value of coefficient of performance for the series flow double effect system lies in the range of 1–1.28. The effect of parameters such as temperature difference between heat source and generator and evaporator and cold room have also been investigated. Irreversibility is highest in the absorber in both systems when compared to other system components.     

An experimental and numerical study of the dynamic behaviour of a counter-flow evaporator

The dynamic behaviour of a counter-flow, water-heated evaporator is studied experimentally and numerically. The frequency distribution of the random oscillations of the mixture-vapour transition point and the superheat temperature at the exit of the evaporator is obtained for steady operation of the system. These oscillations are well correlated. The transition point movement is found to cause fluctuations in the refrigerant temperature over 1 m downstream of its range of motion. Step changes in the refrigerant flow rate and the heating water flow rate demonstrate the non-linear characteristics of the evaporator where the time constants for step increases and step decreases of the same magnitude differ significantly. The distributed model predicts the variation of the superheat temperature and the evaporator pressure following step changes in the inputs with good accuracy.     

Simulation of a solar driven aqua-ammonia absorption refrigeration system Part 1: mathematical description and system optimization

A theoretical thermodynamic analysis was performed on an aqua-ammonia refrigeration (AAR) cycle coupled to a solar water heating system using CPC-collectors and augmented with auxialiary energy. Thirteen AAR cycles were considered in the search for the maximum coefficient of performance. Also investigated was the exergetic performance of the AAR cycle. The adopted temperature and mass flow rate control strategy on the storage tank-auxiliary heater-AAR generator loop ensured operation of the refrigeration systems at design conditions. Consequently, the ratio between the pumps' electrical power and the designed evaporator heat transfer rate was kept to a minimum.     

Effect of throat diameters of the ejector on the performance of the refrigeration cycle using a two-phase ejector as an expansion device

This paper is a part in a series that reports on the experimental study of the performance of the two-phase ejector expansion refrigeration cycle. In the present study, three two-phase ejectors are used as an expansion device in the refrigeration cycle. The effects of throat diameter of the motive nozzle, on the coefficient of performance, primary mass flow rate of the refrigerant, secondary mass flow rate of the refrigerant, recirculation ratio, average evaporator pressure, compressor pressure ratio, discharge temperature and cooling capacity, which have never before appeared in open literature, are presented. The effects of the heat sink and heat source temperatures on the system performance are also discussed.     

Effect of sudden changes in evaporator external parameters on a refrigeration system with an evaporator controlled by a thermostatic expansion valve

A theoretical model is used to investigate the effect of sudden changes in the evaporator external parameters on the behaviour of a refrigeration system with a dry-expansion evaporator controlled by a thermostatic expansion valve. The analysis showed that even under stable operation, sudden changes in chilled water inlet conditions may result in unstable system for a certain period of time. Results were obtained for the 50 and 25% partial loads. The inlet chilled water temperature and mass flow rate were suddenly increased or decreased with factors F_t and F_m respectively. Instability of the system parameters such as evaporator and superheat temperatures, and TEV-outlet mass flow rate followed the sudden changes. The bulb temperature remained stable. Since the evaporator and the bulb temperatures are control parameters of the TEV-outlet mass flow rate, then the instability of the latter must be mainly due to the evaporator temperature instability. The unstable region vanished completely for the 50% partial loads, and continued for the 25% partial loads. The evaporator may get flooded depending on the factors applied. For example, with the 50% partial load, the evaporator has more potential to flood when sudden decrease is applied. The new stable values showed to be different than the initial ones due to the new balanced system operating parameters.     

LNG冷能用于气体直接接触法制取冰浆研究

阐述了LNG冷能利用的背景,分析了LNG冷能梯级利用原理,提出了用LNG代替传统制冷系统作为冷源的气体直接接触式冰浆制取改进方法。LNG冷能不同利用方式的对比计算结果表明,通过利用LNG冷量可将系统的能效系数提高到原来的3倍左右。LNG直接利用时冷量损失大于LNG梯级利用。随着LNG初始利用温度的升高,LNG冷量损失近似线性下降,而所需的LNG质量流量则呈现"J"字型增长趋势。     

Experimental investigation of a vapor absorption refrigeration system

An experimental investigation of the performance of a commercially available vapor absorption refrigeration (VAR) system is described. The natural gas-fired VAR system uses aqua-ammonia solution with ammonia as the refrigerant and water as the absorbent and has a rated cooling capacity of 10 kW. The unit was extensively modified to allow fluid pressures and temperatures to be measured at strategic points in the system. The mass flow rates of refrigerant, weak solution, and strong solution were also measured. The system as supplied incorporates air-cooled condenser and absorber units. Water-cooled absorber and condenser units were fitted to extend the VAR unit's range of operating conditions by varying the cooling water inlet temperature and/or flow rates to these units. The response of the refrigeration system to variations in chilled water inlet temperature, chilled water level in the evaporator drum, chilled water flow rate, and variable heat input are presented.     

Experimental results for a hydraulic refrigeration system using n-butane

The hydraulic refrigeration system (HRS) is a vapor-compression system that accomplishes the compression and condensation of the refrigerant in a unique manner, by entraining refrigerant vapor in a down-flowing stream of water and utilizing the pressure head of the water to compress and condense the refrigerant. A multi-stage HRS was designed, fabricated, and tested using n-butane as the refrigerant. In general, both the refrigeration rate and the coefficient of performance (COP) increased with a corresponding decrease in the compression fluid temperature of the third and final stage. The refrigeration rate and COP were also found to increase with a corresponding increase in evaporator temperature. The predictions of an enhanced model incorporating two-phase hydraulic losses show excellent agreement with the experimental data with a maximum error of ±20%. The results of the experimental investigation indicate that the HRS offers an attractive and feasible alternative to conventional vapor-compression systems, especially in applications where direct-contact heat exchange in the evaporator is desirable.     

Evolutionary design of dynamic neural networks for evaporator control

This paper presents a novel neural network (NN) to control an ammonia refrigerant evaporator. Inspired by the latest findings on the biological neuron, a dynamic synaptic unit (DSU) is proposed to enhance the information processing capacity of artificial neurons. Treating the dynamic synaptic activity after the nonlinear somatic activity helps to capture the dynamics demarcated by the Gaussian activation pertaining to the input space. This practice leads to a remarkable reduction in curse of dimensionality. The proposed NN architecture has been compared with two other conventional architectures; one with dynamic neural units (DNUs) and the other with nonlinear static functions as perceptrons. The objective is to control evaporator heat flow rate and secondary fluid outlet temperature while keeping the degree of refrigerant superheat in the range 4–7 K at the evaporator outlet by manipulating refrigerant and evaporator secondary fluid flow rates. The drawbacks of conventional approaches to this problem are discussed, and how the novel method can overcome them are presented. An evolutionary approach is adopted to optimize the parameters of the NN controllers. Then evaporator process model is accomplished as a combination of governing equations and a sub NN resulting in a simple and sufficiently accurate model. The effectiveness of the proposed dynamic NN controller for the evaporator system model is validated using experimental data from the ammonia refrigeration plant.     

Numerical analysis of evaporation performance in a finned-tube heat exchanger

This study discusses the effects of the heat exchanger type, refrigerant, inner tube configuration, and fin geometry on evaporator performance by adopting updated correlations of EVSIM, a numerical analysis model based on the tube-by-tube method developed by Domanski. The heat exchanger types considered are the cross-counter flow type and cross-parallel flow type. The refrigerants considered for the numerical test as a working fluid are R-134a, R-410A and R-22. For inner tube configuration, enhanced tube and smooth tube cases are considered. For the air side evaporation performance, heat exchangers using plate fins, wavy fins and slit fins are analyzed. Results show that the heat transfer rate of the cross-counter flow type heat exchanger is 3% higher than that of the cross-parallel flow type with R-22. The total heat transfer rate of the evaporator using R-410A is higher than those using R-22 and R-134a, while the total pressure drop of R-410A is lower than those of R-22 and R-134a. The heat transfer rate of the evaporator using enhanced tubes is two times higher than that using smooth tubes, but the pressure drop of the enhanced tube is 45–50% higher than that of the smooth tubes. The evaporation performance of slit fins is superior to that of plate fins by 54%.     

Performance of a finned-tube evaporator optimized for different refrigerants and its effect on system efficiency

This paper presents a comparable evaluation of R600a (isobutane), R290 (propane), R134a, R22, R410A, and R32 in an optimized finned-tube evaporator, and analyzes the impact of evaporator effects on the system coefficient of performance (COP). The study relied on a detailed evaporator model derived from NIST's EVAP-COND simulation package and used the ISHED1 scheme employing a non-Darwinian learnable evolution model for circuitry optimization. In the process, 4500 circuitry designs were generated and evaluated for each refrigerant. The obtained evaporator optimization results were incorporated in a conventional analysis of the vapor compression cycle. For a theoretical cycle analysis without accounting for evaporator effects, the COP spread for the studied refrigerants was as high as 11.7%. For cycle simulations including evaporator effects, the COP of R290 was better than that of R22 by up to 3.5%, while the remaining refrigerants performed approximately within a 2% COP band of the R22 baseline for the two condensing temperatures considered.     

Mathematical modeling of falling liquid film evaporation process

A mathematical model of evaporation process from a laminar falling liquid film on a vertical plate of constant temperature is presented. The model is developed with and without interfacial shear stress due to the vapor flow at the liquid film surface. The vapor pressure drop, vapor exit velocity and cooling rate are calculated for different liquid mass flow values. It is shown that lower liquid mass flow produces higher cooling rate. The results also show that the interfacial shear stress has a considerable negative effect on the cooling rate. It is proved that there exists an optimum distance between the plates, which gives the maximum volumetric cooling rate.     

A theoretical study on a novel combined power and ejector refrigeration cycle

A new combined power and refrigeration cycle is proposed for the cogeneration, which combines the Rankine cycle and the ejector refrigeration cycle by adding an extraction turbine between heat recovery vapor generator (HRVG) and ejector. This combined cycle could produce both power output and refrigeration output simultaneously, and could be driven by the flue gas from gas turbine or engine, solar energy, geothermal energy and industrial waste heats. Parametric analysis and exergy analysis are conducted to examine the effects of thermodynamic parameters on the performance and exergy destruction in each component for the combined cycle. The results show that the condenser temperature, the evaporator temperature, the turbine inlet pressure, the turbine extraction pressure and extraction ratio have significant effects on the turbine power output, refrigeration output, exergy efficiency and exergy destruction in each component in the combined cycle. It is also shown that the biggest exergy destruction occurs in the heat recovery vapor generator, followed by the ejector and turbine.     

Performance investigation of a variable speed vapor compression system for fault detection and diagnosis

An experimental study has been performed to investigate the effect of four artificial faults on the performance of a variable speed vapor compression system. Experimental setup to test several artificial faults was made by modifying the conventional vapor compression test rig. Four major faults of compressor fault, condenser fault, evaporator fault, and refrigerant leakage, were implemented by observing the variation of cooling capacity. Two different rule-based modules for constant and variable speed operations were organized for an easy diagnosis of system faults. These two modules were applied differently as the cooling capacity satisfies the necessary air conditioning load. As a result, COP degradation due to the fault in a variable speed system is severer than that in a constant speed system.     

An experimental study of heat transfer characteristics of a two-phase nitrogen thermosyphon over a large dynamic range operation

Heat transport characteristics of a cryogenic two-phase nitrogen thermosyphon have been experimentally investigated in this study. The thermal resistance and the maximum heat transfer rate were mainly investigated over a wide dynamic range from near the triple point to the critical point. The experimental data suggests that the nominal thermal resistance does not have pressure dependence in the high pressure and high temperature region. The present experimental result is well explained by the theoretical prediction. From the experimental result of the operating limit of the thermosyphon, it is found that the maximum heat transfer rate is governed by the interaction between the vapor flow and the returning liquid film flow along the wall in the evaporator section, even near the critical point.     

Design of a steady-state detector for fault detection and diagnosis of a residential air conditioner

This paper presents a general methodology for developing a steady-state detector for a vapor compression system based on a moving window and using standard deviations of seven measurements selected as features. The feature thresholds and optimized moving window size were based upon steady-state no-fault tests and startup transient tests. The study showed that evaporator superheat and condenser subcooling were sufficient for determining the onset of steady-state during the startup transient. However, they misidentified steady-state during indoor temperature change tests where evaporator saturation temperature and air temperature change across the evaporator were needed for proper steady-state identification. Hence, the paper recommends including all fault detection and diagnosis (FDD) features in the steady-state detector to ensure the robustness of the detector because different features may play key roles with different transients.     

Effects of liquid refrigerant injection on the performance of a refrigeration system with an accumulator heat exchanger

Liquid refrigerant injection technique can be a very effective method for controlling subcooling and the compressor discharge temperature of a refrigeration system at high ambient temperatures. In this study, the effects of liquid refrigerant injection on the performance of a refrigeration system with an accumulator heat exchanger were investigated by varying the liquid injection rate at the conditions of constant expansion valve opening in the evaporator and constant total flow rate. During the tests, the ambient temperature was maintained at 43 °C. With the increase of the liquid injection rate, the subcooling at the inner heat exchanger outlet increased and the superheat at the accumulator outlet decreased. However, unacceptable results such as the increase of the compressor discharge pressure and decrease of the system performance were also observed depending on the control method applied. To obtain high system performance and reliability, optimum control methods for liquid injection in the accumulator heat exchanger are suggested. The liquid injection technique for the refrigeration system with an accumulator heat exchanger was found to be an effective method for controlling adequate subcooling and the compressor discharge temperature of the refrigeration system at high ambient temperatures.