Application of Response Surface Methodology to Optimize Roasting Conditions in Cocoa Beans Subjected to Superheated Steam Treatments in Relevance to Antioxidant Compounds and Activities

Roasting is an essential technological process used to produce high-quality cocoa-based products. Response surface methodology (RSM) was employed to optimize the roasting conditions in cocoa beans based on antioxidant compounds (total phenolic, total flavonoids) and their activity (percentage inhibition of 1,1-diphenyl-2-picrylhydrazyl [DPPH] radical and ferric-reducing antioxidant power assay) using two variables: temperature and time. Cocoa beans were roasted at temperature ranging between 150 and 250°C for 10–50 min using superheated steam. The effects of the roasting conditions on the antioxidant properties of cocoa beans were investigated using a second-order central composite design. Results showed that roasting temperature and time significantly affect antioxidants in cocoa beans. Numerical optimization and superimposed contour plots suggested the optimal roasting conditions to be 192°C for temperature with 10 min of roasting time (R ² = 0.99). These conditions can be used for roasting of cocoa beans to produce high-quality cocoa products in terms of antioxidant properties.     

Über das Rösten von Kakaobohnen II

Roasting of Cocoa Beans II The results of comprehensive studies on isolated aroma precursors of raw cocoa and the relationships between optimum development of aroma and material changes during roasting of disintegrated cocoa cotyledon under specific conditions are initially discussed. From a practical viewpoint, experiments carried out on the roasting of raw cocoa kernels of uniform particle size are reported. Sensory characteristics of optimum cocoa aroma and modes of influencing the latter by altering the processing parameters are discussed. Experimental chocolates, prepared from kernel materials which were roasted under optimum conditions, have excellent aroma quality and aroma intensity.     

Influence of roasting conditions on fatty acids and oxidative changes of Robusta coffee oil

The aim of this study was to determine the influence of roasting conditions, including elevated humidity of air used in the process, on the properties of coffee oil. Beans of Robusta coffee were roasted in a laboratory convective roaster with a possibility of changing the temperature, humidity, and velocity of roasting air. Roasting temperatures from 190 to 216°C, air humidity from 0.07 to 1%, and air velocity of 0.5 and 1 m/s were used. Parameters analyzed in roasted beans were: oil content, fatty acids composition, including trans fatty acids using the GC/FID method and indicators of oxidation level, namely peroxide value and content of conjugated dienes and trienes. Also a thermal profile of oil with the use of the DSC method and finally the bean aroma were evaluated. For maintaining the maximal amount of PUFA, the most favorable roasting conditions were, either, roasting at relatively high temperature and short time, or roasting at low temperatures. Using moderately high temperature resulted in the highest oxidative changes, but on the other hand, the aroma of received beans presented the best sensory properties. For the best nutritional properties, the best roasting conditions were: temperature 210°C and 1% humidity content in roasting air at 1 m/s flow velocity. In such conditions roasted beans obtained a very high quality aroma, and the roasting time was relatively short. Practical applications: This research concerns the quality of oil obtained from roasted coffee beans. The composition of coffee oil changes slightly during roasting, but nevertheless it might be a source of peroxides and trans fatty acids in human diet. In industrial processing coffee oil is extracted from the remains left over from instant coffee production, and it is a popular agent for aromatizing food products. Thus, in this kind of processing, roasting conditions that limit the unfavorable changes of coffee oil should be used.     

Über das Rösten von Kakaobohnen I

Roasting of Cacoa-Beans I The present paper reports the influence of temperature and time of roasting on formation of aroma and the alterations of the material under definite conditions of roasting of single beans, and of disentegrated cacoa-cotyledon roasted by thinlayer technique. Thus the conditions for the formation of optimum aroma and its relationship to the origin of the cacoa can be determined. The water content of the starting material is of greatest significance. On the basis of experimental results and from the view-point of optimum aroma development, it is recommended to split up the roasting process into a drying operation, followed by the actual roasting at temperatures above 100°C.     

Effect of Roasting on Flaxseed Oil Quality and Stability

The food industry is interested in the application of roasted flaxseeds because the treatment improves their sensory acceptability. However, it also influences flaxseed oil nutritional quality and stability. The aim of the study was to analyze oxidation changes in situ and in flaxseed oil compounds (fatty acids, phytosterols, tocochromanols) and Maillard reaction products (MRP) after roasting. The effect of the roasting temperature (160–220 °C) and flaxseed cultivars (golden- and brown-seed) was taken into consideration. The results showed that the selection of roasting temperature (<200 °C vs. ≥200 °C) and flaxseed cultivar significantly influenced the nutritional quality and oxidative stability of roasted flaxseed oils. The roasting of flaxseeds did not significantly affect the fatty acid profiles of oil but it influenced the content of the other bioactive compounds. As the roasting temperature increased (≥200 °C), the γ-tocopherol degradation decreased, whereas the content of plastochromanol-8 increased. The total content of phytosterols in the roasted seed samples was higher than in the raw seeds but there was no correlation between the phytosterol content and roasting temperature. The temperature ≥200 °C significantly accelerated in situ oil oxidation during roasting. On the other hand, these conditions favored the MRP formation, which may have slowed down the dynamics of oil oxidation during storage. There was lower oil oxidation in the brown-seed cultivar; in consequence, the tocopherol retention was higher than in the golden-seed cultivars. The results could be useful for the selection of the best cultivars and treatment conditions to decrease unfavorable changes in flaxseed oil nutritional quality and stability.     

The effects of roasting temperatures on the formation of headspace volatile compounds in perilla seed oil

Volatile compounds of perilla seed oils roasted at different temperatures (150–190°C) were analyzed by dynamic headspace gas chromatography-mass spectrometry. The headspace volatiles in roasted perilla seed oils (RPSO) were composed of thermally produced flavors and compounds originating from the raw perilla seeds. The roasting temperatures significantly affected the production of thermal reaction flavors. Oils from parilla seeds roasted below 170°C had relatively high concentrations of aldehydes, whereas pyrazines and furans were the predominant volatiles above 170°C. In all of the RPSO, the contents of both perilla aldehyde and perilla ketone remained almost constant and might be used to discriminate perilla seed oils from other roasted vegetable seed oils.     

Various interactions in chocolate flavor

More than 300 volatile compounds have been identified in roasted cocoa beans and its products, making chocolate one of the most complicated natural flavors. Most beans, after harvesting, are subjected to a fermentation that is an important step in the formation of flavor precursors. Roasting is essential to the development of chocolate flavor both with respect to the loss of undesirable volatiles and the generating of key aroma compounds. Flavor is modified to meet demand using blends of beans and through variation in roasting conditions and the mechanical treatments employed to process beans into chocolate liquor and coating. The effect of fermentation and roasting on certain chemical properties related to flavor in chocolate is reviewed. Particular attention is given to monocarbonyls, headspace volatiles, pyrrole aldehydes and alkylpyrazines. One of 13 papers presented in the symposium “Flavor Research in Fats and Fat Bearing Foods,” AOCS Meeting, Atlantic City, October 1971. Presented in part in the symposium “Thermally Produced Flavor Components,” American Chemical Society Meeting, Washington, D.C., September 1971. Paper No. 4135 in the Journal Series of the Pennsylvania Agricultural Experiment Station.     

Effect of Roasting on Physicochemical Properties of Wild Almonds (Amygdalus scoparia)

Roasting enhances sensory quality of wild almonds (Amygdalus scoparia). The aim of the study was to evaluate the use of microwaves (480 W for 3 or 4 min) in roasting of wild almonds in comparison with traditional Spanish (165 °C for 20 min) and Iranian (soaking in 20 % NaCl in water for 30 min, drying at 60 °C for 2 h and roasting at 135 °C for 20 min) hot‐air processes. The influence of roasting wild almonds on moisture and oil contents, crispness, fatty acid profile, volatile compounds, and odour intensity was investigated. Roasting causes changes in appearance, texture and flavour, due to dehydration, browning, lipid oxidation, and diverse structural changes. The moisture content and hardness of the samples significantly decreased with all roasting methods. Roasting resulted in higher amounts of characteristics aroma compounds and only microwave roasting increased the oil content. The final recommendation is that microwave roasting at 480 W for 4 min led to roasted almonds of high physicochemical [dark and intense colour (L*44.9, a*8.4, and b*19.6), the highest content of total volatile compounds (132 mg kg^?1), 85.2 % of unsaturated fatty acids], and sensory (high intensity of “roasted almond” aroma) quality. Microwaves can be used for roasting wild almond as a quick, safe, and economical method.     

Formation of Benzo(a)pyrene in Sesame Seeds During the Roasting Process for Production of Sesame Seed Oil

The main aim of this research was to enhance the understanding of the formation mechanisms of benzo(a)pyrene (BaP) during roasting of sesame seeds (SS). BaP levels in hot‐ and cold‐pressed sesame seed oil (SSO) were evaluated to correlate oil technology and BaP formation. Extracted principal components from SS were roasted either singly or in mixtures at 230 °C for 30 min. BaP was measured by HPLC with fluorescence detection. The results showed that BaP levels in hot‐pressed SSO were significantly higher than those in cold‐pressed SSO (p < 0.05), BaP formation mostly occurred during SS roasting and increased with roasting temperature (between 80 and 280 °C) and time (from 10 to 50 min). Furthermore, the BaP level in the roasted hulled SS (3.64 μg/kg) was higher than it was in roasted whole SS (1.63 μg/kg). The maximum BaP level observed (5.03 μg/kg) was detected in a roasted mixture of SS protein and SSO. The addition of sesame protein to protein‐free SSO promoted the formation of BaP, which suggests that the pyrolysis products of protein and triacylglycerols are probably important precursors in BaP formation.     

Effect of milk fat fractions on fat bloom in dark chocolate

Anhydrous milk fat was dissolved in acetone (1∶4 wt/vol) and progressively fractionated at 5°C increments from 25 to 0°C. Six solid fractions and one 0°C liquid fraction were obtained. Melting point, melting profile, solid fat content (SFC), fatty acid and triglyceride profiles were measured for each milk fat fraction (MFF). In general, there was a trend of decreased melting point, melting profile, SFC, long-chain saturated fatty acids and large acyl carbonnumbered triglycerides with decreasing fractionation temperature. The MFFs were then added to dark chocolate at 2% (w/w) addition level. In addition, two control chocolates were made, one with 2% (w/w) full milk fat and the other with 2% (w/w) additional cocoa butter. The chocolate samples were evaluated for degree of temper, hardness and fat bloom. Fat bloom was induced with continuous temperature cycling between 26.7 and 15.7°C at 6-h intervals and monitored with a colorimeter. Chocolate hardness results showed softer chocolates with the 10°C solid fraction and low-melting fractions, and harder chocolates with high-melting fractions. Accelerated bloom tests indicated that the 10°C solid MFF and higher-melting fractions (25 to 15°C solid fractions) inhibited bloom, while the lowermelting MFFs (5 and 0°C solid fractions and 0°C liquid fraction) induced bloom compared to the control chocolates.     

Antioxidant Activities and Phenolic Compositions of Wheat Germ as Affected by the Roasting Process

Wheat germ is a good source for wheat germ oil, and it is a by‐product with highly concentrated nutrients from the wheat flour‐milling industries. In the present study, raw wheat germ was firstly heat‐treated at 180 °C for 20 min in a fluidized bed dryer, and further roasted at 180 °C for different periods of time. Roasting influence on total phenolic content (TPC), antioxidant activities, and phenolic compositions of wheat germ were evaluated. The roasting process significantly increased the TPC and antioxidant activities including free radical scavenging against DPPH and ABTS radicals, FRAP, and ORAC. In particular, the wheat germ roasted at 180 °C for 20 min showed higher antioxidant activity than those roasted at 180 °C for 5 and 10 min. Three major phenolic acids, namely, ferulic, chlorogenic, and caffeic acid, and four main flavonoids, namely, schaftoside and its isomers or adduct of sinapic acid were identified by HPLC. In general, the content of individual phenolic compounds decreased with prolongation of the roasting time except for ferulic acid. The results suggest that the antioxidant activities of wheat germ can be enhanced by roasting, and the enhancement effect might be partially attributed to the formation of Maillard reaction products (MRP).     

Effect of roasting on oxidative and tocopherol stability of walnut oil during storage in the dark

The effect of roasting on the oxidative stability of oil from walnut (Juglans sinensis Dode) was investigated by observing changes in the characteristics of oils from unroasted and roasted kernels during storage in the dark at 60°C. Walnut kernels were roasted at 160°C for 15 min prior to oil extraction with the solvent, hexane. Roasting of kernels increased the peroxide value (POV) and conjugated dienoic acid (CDA) value of the oil. The rate of increase in the POV was significantly lower in roasted than in the unroasted walnut oil during storage at 60°C (1.90 vs. 1.06 and 4.45 vs. 3.55 meq/kg/day during induction period (IP) and post‐IP, respectively). Roasting of kernels significantly increased the IP of walnut oil from 0.89 to 3.39 days during storage. The total tocopherol content in roasted walnut oil was lower as compared to that in unroasted one (277.77 vs. 314.88 µg/g). However, the rate of degradation of total tocopherol during storage was lower in roasted walnut oil compared to unroasted one (1.18 vs. 2.17%/day), which showed that the tocopherol retention was higher in roasted walnut oil. These results indicate that roasting of kernels increased the oxidative and tocopherol stability of oil during storage in the dark.     

Oxidative Stability of Cashew Oils from Raw and Roasted Nuts

Cashew nut oils, extracted from raw and roasted whole cashew nuts, were examined for their fatty acid composition, color change and oxidative stability. Fatty acids were analyzed using gas chromatography, and a spectrophotometric method was used to determine the color changes of the resultant oils. Oxidative stability was determined under accelerated oxidation conditions by employing conjugated diene (CD) and thiobarbituric acid reactive substances (TBARS) assays. The contents of monounsaturated (MUFA), polyunsaturated (PUFA) and saturated (SAFA) fatty acids were 61, 17 and 21%, respectively. Oleic acid was the major MUFA whereas linoleic acid was the main PUFA present in cashew nut oils. Oxidative stability of the oil as determined by CD values after 72 h of storage under Schall oven condition at 60 °C was 1.08 and 0.65 for the raw and high temperature roasted cashew nut, respectively. The TBARS values, expressed as malondialdehyde equivalents decreased with increasing roasting temperature. Thus roasting of whole cashew nuts improved the oxidative stability of the resultant nut oils.     

Confectionery fats. II. Characterization of products prepared by interesterification and fractionation

Several cocoa butter-like fats, which had been prepared by fractional crystallization of the reaction product obtained on interesterifying highly-hydrogenated cottonseed oil and a triolein product or olive oil, were characterized and compared with cocoa butter. The fats, as obtained by fractional crystallization from acetone solutions, contained varying amounts of glycerides melting above 37°C., an undesirable feature which caused the fats to thicken too much when used in chocolate type compositions under the same conditions employed with cocoa butter. The higher-melting glycerides could be removed by filtration, or their proportions could be decreased by changing the fractionation temperatures. The fats melted mostly over the same temperature range associated with cocoa butter, and the best of the fats resembled cocoa butter closely over the temperature range 0° to 30°C. The cocoa butter-like fats resembled cocoa butter in hardness at all test temperatures. The fats were reasonably compatible with cocoa butter, that is, in mixtures of the two, one did not cause extensive premelting of the other. According to their cooling curves, the cocoa butter-like fats did not supercool as cocoa butter does. The former contain not only the 2-oleodisaturated glycerides of cocoa butter but also positional isomers of these glycerides. When the fats were molded under the same conditions employed with cocoa butter, linear shrinkage was only about one-third that of cocoa butter.     

Pulsed NMR Method for Solid Fat Content Determination in Tempering Fats Part II: Cocoa Butters and Equivalents in Blends with Milk Fat

Earlier, in part I of this paper, a method for Solid Fat Content (SFC) determination with pulsed NMR has been described for cocoa butters and cocoa butter equivalents. The present work (part II) is a continuation with these fats together with 10 to 30% milk fat. These fat blends need a modified pretreatment before NMR analysis. Crystallisation of the melted fat should be done at 0° C for 150 min and subsequent tempering performed at 19.0° C for 40 h. No other deviations from the earlier reported method have been carried out. Also SFC determination for chocolate has been described and used as a tool for the development of a proper NMR method, giving SFC on a pure fat blend more or less equal to SFC in corresponding milk chocolate. Different pretreatments (i.e. tempering temperatures) have given very different SFC results. A crystallographic understanding of these were achieved using X-ray, microscope and thermal analysis techniques. The chosen tempering temperature 19.0° C gave a single solid solution, which is essential in chocolate if the right properties of the fat are to be reached. Differences in SFC on pure fat blends by different tempering temperatures could, in the same way, be found in milk chocolates stored at corresponding temperatures. Storage temperature can, to a certain degree, be chosen in order to optimize and control the SFC (i.e. properties) in a chocolate product. The choice of initial temperature especially will strongly influence the SFC in chocolate and the crystal lattice remains virtually unaffected by changes in storage temperature.     

Comparision of acidic and basic volatile compounds of cocoa butters from roasted and unroasted cocoa beans

A total of nine acidic and 83 basic compounds was identified in the roasted and unroasted cocoa butter samples. Forty seven of the compounds identified are being reported for the first time in cocoa. The higher concentration of short chain fatty acids in the unroasted cocoa butter is responsible for its acidic aroma characteristics. The roasted cocoa butter generally contained greater numbers and higher concentrations of compounds whose formations would be favored by thermal processing. These compounds included pyrazines, thiazoles, oxazoles and pyridines. The aromas of many of these compounds are characteristic of the aroma differences between the two cocoa butters and contribute to the cocoa aroma of roasted cocoa butter.     

Relation of fat bloom in chocolate to polymorphic transition of cocoa butter

A special chocolate with spray-dried sugar (50:50 w/w sucrose/20 Dextrose Equivalent corn syrup solids) was made to study the polymorphic changes in cocoa butter crystals using X-ray diffraction. Anhydrous milk fat (AMF) and high-, middle-, and low-melting milk fat fractions were used to replace 2% (w/w) of cocoa butter. Chocolates were tempered, and the consistency of temper among chocolate samples was verified by a temper meter. Chocolates were cycled between 19 and 29°C at 6-h intervals to induce fat bloom. The special chocolates were analyzed by X-ray spectroscopy and colormeter. X-ray analysis on the special chocolates showed polymorphic transition from the βV to the βVI form of cocoa butter. After a lag phase, the percentage of the βVI form rapidly increased. However, the sample made with the high-melting milk fat fraction transformed slowly to βVI. Visual bloom appeared rapidly on the special chocolates made with AMF, middle- and low-melting fractions, whereas visual bloom was very slow to appear on the special chocolates made with high-melting milk fat fraction and on the cocoa butter control. The commercial chocolate responded consistently; the control bloomed rapidly, the AMF exhibited some bloom resistance, and the high-melting fraction inhibited bloom. Despite the βV to βVI transition, the control chocolates with amorphous sugar did not bloom. Since the only difference in the chocolates was sugar microstructure, differences in bloom formation were caused by the microstructure, not the polymorphic transition.     

Effect of thermal pretreatment on recovery of nickel and cobalt from Sukinda lateritic nickel ore using microorganisms

Experimental investigation made previously on microbiological leaching of nickel and cobalt from the laterite nickel ore of Sukinda Valley reveals that the recovery was not very much promising under any favorable conditions. Therefore, in order to improve the efficiency for bioleaching, the homogenized lateritic ore in palletized form is thermally pretreated by roasting at different temperatures. The parameters studied for the bioleaching experiments were the four types of pretreated ore which were roasted at different temperatures, i.e., 300 °C, 400 °C, 600 °C and 800 °C, in shake flask by using a mixed mesophilic acidophilic bacterial consortium consisting predominantly of the Acidithiobacillus ferrooxidans strain. It was observed that the pretreated ore at 600 °C with 10% (w/v) pulp density showed maximum recovery of nickel and cobalt, i.e., 59.18% (4.556 ppm) and 65.09% (0.546 ppm), using 10% (v/v) (2.5 × 10⁸ cells/ml) consortium concentration at 1.5 pH, 30 °C, and 150 rpm after an incubation period of 31 days.     

Selective recovery of metals from spent desulfurization catalyst

Valuable metals including V, Mo, Ni, Co, and Al were selectively recovered from spent desulfurization catalyst by means of extractive separation. Prior to selective metal recovery the spent catalyst was roasted at temperatures of 400–800 °C, and BET, SEM, and XRD data showed that roasting the spent catalyst at 550 °C gave birth to the surface and pore structures accounting for good extractibility of the roasted spent catalyst. A sequential scheme consisting of leaching and chelate extraction was developed to recover the metals from the spent catalyst roasted at 550 °C and oxygen space velocity of ca. 1800 hr⁻¹.