Artificial bee colony algorithm for solving sequence-dependent disassembly line balancing problem

In this paper, we consider a sequence-dependent disassembly line balancing problem (SDDLBP) with multiple objectives that requires the assignment of disassembly tasks to a set of ordered disassembly workstations while satisfying the disassembly precedence constraints and optimizing the effectiveness of several measures. Since the complexity of SDDLBP increases with the number of parts of the product, an efficient methodology based on artificial bee colony (ABC) is proposed to solve the SDDLBP. ABC is an optimization technique which is inspired by the behavior of honey bees. The performance of the proposed algorithm was tested against six other algorithms. The results show that the proposed ABC algorithm performs well and is superior to the other six algorithms in terms of the objective values performance.     

A mathematical model and a genetic algorithm for two-sided assembly line balancing

A two-sided assembly line is a type of production line where tasks are performed in parallel at both sides of the line. The line is often found in producing large products such as trucks and buses. This paper presents a mathematical model and a genetic algorithm (GA) for two-sided assembly line balancing (two-ALB). The mathematical model can be used as a foundation for further practical development in the design of two-sided assembly lines. In the GA, we adopt the strategy of localized evolution and steady-state reproduction to promote population diversity and search efficiency. When designing the GA components, including encoding and decoding schemes, procedures of forming the initial population, and genetic operators, we take account of the features specific to two-ALB. Through computational experiments, the performance of the proposed GA is compared with that of a heuristic and an existing GA with various problem instances. The experimental results show that the proposed GA outperforms the heuristic and the compared GA.     

Multiple-criteria decision-making in two-sided assembly line balancing: A goal programming and a fuzzy goal programming models

Two-sided assembly lines are especially used at the assembly of large-sized products, such as trucks and buses. In this type of a production line, both sides of the line are used in parallel. In practice, it may be necessary to optimize more than one conflicting objectives simultaneously to obtain effective and realistic solutions. This paper presents a mathematical model, a pre-emptive goal programming model for precise goals and a fuzzy goal programming model for imprecise goals for two-sided assembly line balancing. The mathematical model minimizes the number of mated-stations as the primary objective and it minimizes the number of stations as a secondary objective for a given cycle time. The zoning constraints are also considered in this model, and a set of test problems taken from literature is solved. The proposed goal programming models are the first multiple-criteria decision-making approaches for two-sided assembly line balancing problem with multiple objectives. The number of mated-stations, cycle time and the number of tasks assigned per station are considered as goals. An example problem is solved and a computational study is conducted to illustrate the flexibility and the efficiency of the proposed goal programming models. Based on the decision maker's preferences, the proposed models are capable of improving the value of goals.     

An effective hybrid honey bee mating optimization algorithm for balancing mixed-model two-sided assembly lines

Mixed-model two-sided assembly lines are widely used in a range of industries for their abilities of increasing the flexibility to meet a high variety of customer demands. Balancing assembly lines is a vital design issue for industries. However, the mixed-model two-sided assembly line balancing (MTALB) problem is NP-hard and difficult to solve in a reasonable computational time. So it is necessary for researchers to find some efficient approaches to address this problem. Honey bee mating optimization (HBMO) algorithm is a population-based algorithm inspired by the mating process in the real colony and has been applied to solve many combinatorial optimization problems successfully. In this paper, a hybrid HBMO algorithm is presented to solve the MTALB problem with the objective of minimizing the number of mated-stations and total number of stations for a given cycle time. Compared with the conventional HBMO algorithm, the proposed algorithm employs the simulated annealing (SA) algorithm with three different neighborhood structures as workers to improve broods, which could achieve a good balance between intensification and diversification during the search. In addition, a new encoding and decoding scheme, including the adjustment of the final mated-station, is devised to fit the MTALB problem. The proposed algorithm is tested on several sets of instances and compared with Mixed Integer Programming (MIP) and SA. The superior results of these instances validate the effectiveness of the proposed algorithm.     

Multi-objective two-sided mixed-model assembly line balancing using particle swarm optimisation with negative knowledge

Particle swarm optimisation (PSO) is an evolutionary metaheuristic inspired by the swarming behaviour observed in flocks of birds. The applications of PSO to solve multi-objective discrete optimisation problems are not widespread. This paper presents a PSO algorithm with negative knowledge (PSONK) to solve multi-objective two-sided mixed-model assembly line balancing problems. Instead of modelling the positions of particles in an absolute manner as in traditional PSO, PSONK employs the knowledge of the relative positions of different particles in generating new solutions. The knowledge of the poor solutions is also utilised to avoid the pairs of adjacent tasks appearing in the poor solutions from being selected as part of new solution strings in the next generation. Much of the effective concept of Pareto optimality is exercised to allow the conflicting objectives to be optimised simultaneously. Experimental results clearly show that PSONK is a competitive and promising algorithm. In addition, when a local search scheme (2-Opt) is embedded into PSONK (called M-PSONK), improved Pareto frontiers (compared to those of PSONK) are attained, but longer computation times are required.     

Modeling and solving mixed-model assembly line balancing problem with setups. Part II: A multiple colony hybrid bees algorithm

This paper is the second one of the two papers entitled “Modeling and Solving Mixed-Model Assembly Line Balancing Problem with Setups”, which deals with the mixed-model assembly line balancing problem of type I (MMALBP-I) with some particular features of the real world problems such as parallel workstations, zoning constraints and sequence dependent setup times between tasks. Due to the complex nature of the problem, we tackled the problem with bees algorithm (BA), which is a relatively new member of swarm intelligence based meta-heuristics and tries to simulate the group behavior of real honey bees. However, the basic BA simulates the group behavior of real honey bees in a single colony; we aim at developing a new BA, which simulates the group behavior of honey bees in a single colony and between multiple colonies. The multiple colony type of BA is more realistic than the single colony type because of the multiple colony structure of the real honey bees; each colony represents the honey bees living in a different hive and is generated with a different heuristic rule. The performance of the proposed multiple colony algorithm is tested on 36 representatives MMALBP-I extended by adding low, medium and high variability of setup times. The results are compared with single colony algorithms in terms of solution quality and computational times. Computational results indicate that the proposed multiple colony algorithm has superior performance. Part II of the paper also presents optimal solutions of some problems provided by MILP model developed in Part I.     

Two-sided assembly line balancing considering the relationships between tasks

Previous studies of the two-sided assembly line balancing problem assumed equal relationships between each two tasks assignable to a side of the line. In practice, however, this relationship may be related to such factors as the distance between the implementation place and the tools required for implementation. We know that the more relationships exist between the tasks assigned to each station, the more efficient will be the assembly line. In this paper, we suggest an index for calculating the value of the relationship between each two tasks, and define a performance criterion called ‘assembly line tasks consistency’ for calculating the average relationship between the tasks assigned to the stations of each solution. We propose a simulated annealing algorithm for solving the two-sided assembly line balancing problem considering the three performance criteria of number of stations, number of mated-stations, and assembly line tasks consistency. Also, the simulated annealing algorithm is modified for solving the two-sided assembly line balancing problem without considering the relationships between tasks. This modification finds five new best solutions for the number of stations performance criterion and ten new best solutions for the number of mated-stations performance criterion for benchmark instances.     

用改进的遗传算法解决ALB问题

针对生产装配线平衡问题,提出一种改进的遗传算法.算法采用缩放适应度法、随机普遍取样的选择策略、线性可变的杂交和变异算子.使用PB语言实现了这一应用平台,给出了系统的功能结构图和主要的数据结构,并结合实例给出了ALB-2问题的解决方案.实例对比证明,改进的算法很好地解决了简单遗传算法易早熟的问题,大大改善了简单算法的性能.     

On solving the assembly line worker assignment and balancing problem via beam search

Certain types of manufacturing processes can be modelled by assembly line balancing problems. In this work we deal with a specific assembly line balancing problem that is known as the assembly line worker assignment and balancing problem (ALWABP). This problem appears in settings where tasks must be assigned to workers, and workers to work stations. Task processing times are worker specific, and workers might even be incompatible with certain tasks. The ALWABP was introduced to model assembly lines typical for sheltered work centers for the Disabled.     

Two-sided assembly line balancing problem of type I: Improvements,a simple algorithm and a comprehensive study

Many meta-heuristic methods have been applied to solve the two-sided assembly line balancing problem of type I with the objective of minimizing the number of stations, but some of them are very complex or intricate to be extended. In addition, different decoding schemes and different objectives have been proposed, leading to the different performances of these algorithms and unfair comparison. In this paper, two new decoding schemes with reduced search space are developed to balance the workload within a mated-station and reduce sequence-depended idle time. Then, graded objectives are employed to preserve the minor improvements on the solutions. Finally, a simple iterated greedy algorithm is extended for the two-sided assembly line balancing problem and modified NEH-based heuristic is introduced to obtain a high quality initial solution. And an improved local search with referenced permutation and reduced insert operators is developed to accelerate the search process. Computational results on benchmark problems prove the efficiency of the proposed decoding schemes and the new graded objectives. A comprehensive computational comparison among 14 meta-heuristics is carried out to demonstrate the efficiency of the improved iterated greedy algorithm.     

Line balancing of PCB assembly line using immune algorithms

Printed Circuit Boards (PCBs) are widely used in most electronic devices. Typically, a PCB design has a set of components that needs to be assembled. In a broad sense, this assembly task involves placing PCB components at designated location on a PCB board; fixing PCB components; and testing the PCB after assembly operation to ensure that it is in proper working order. The stringent requirements of having a higher component density on PCBs, a shorter assembly time, and a more reliable product prompt manufacturers to automate the process of PCB assembly. Frequently, a few placement machines may work together to form an assembly line. Thus, the application of more than one machine for component placement on a PCB presents a line-balancing problem, which is basically concerned with balancing the workload of all the machines in an assembly line. This paper describes the application of a new artificial intelligence technique known as the immune algorithm to PCB component placement as well as the line balancing of PCB assembly line. It also includes an overview of PCB assembly and an outline of the assembly line balancing problem. Two case studies are used to validate the IA engine developed in this work. The details of IA, the IA engine and the case studies are presented.     

A solution procedure for type E simple assembly line balancing problem

This paper presents a type E simple assembly line balancing problem (SALBP-E) that combines models SALBP-1 and SALBP-2. Furthermore, this study develops a solution procedure for the proposed model. The proposed model provides a better understanding of management practice that optimizes assembly line efficiency while simultaneously minimizing total idle time. Computational results indicated that, under the given upper bound of cycle time (ct_max), the proposed model can solve problems optimally with minimal variables, constraints, and computing time.     

Modeling and solving mixed-model assembly line balancing problem with setups. Part I: A mixed integer linear programming model

This paper is the first one of the two papers entitled “modeling and solving mixed-model assembly line balancing problem with setups”, which has the aim of developing the mathematical programming formulation of the problem and solving it with a hybrid meta-heuristic approach. In this current part, a mixed-integer linear mathematical programming (MILP) model for mixed-model assembly line balancing problem with setups is developed. The proposed MILP model considers some particular features of the real world problems such as parallel workstations, zoning constraints, and sequence dependent setup times between tasks, which is an actual framework in assembly line balancing problems. The main endeavor of Part-I is to formulate the sequence dependent setup times between tasks in type-I mixed-model assembly line balancing problem. The proposed model considers the setups between the tasks of the same model and the setups because of the model switches in any workstation. The capability of our MILP is tested through a set of computational experiments. Part-II tackles the problem with a multiple colony hybrid bees algorithm. A set of computational experiments is also carried out for the proposed approach in Part-II.     

Robust assembly line balancing with heterogeneous workers

Assembly lines are manufacturing systems in which a product is assembled progressively in workstations by different workers or machines, each executing a subset of the needed assembly operations (or tasks). We consider the case in which task execution times are worker-dependent and uncertain, being expressed as intervals of possible values. Our goal is to find an assignment of tasks and workers to a minimal number of stations such that the resulting productivity level respects a desired robust measure. We propose two mixed-integer programming formulations for this problem and explain how these formulations can be adapted to handle the special case in which one must integrate a particular set of workers in the assembly line. We also present a fast construction heuristic that yields high quality solutions in just a fraction of the time needed to solve the problem to optimality. Computational results show the benefits of solving the robust optimization problem instead of its deterministic counterpart.     

Assembly line balancing using genetic algorithms

Assembly Line Balancing (ALB) is one of the important problems of production/operations management area. As small improvements in the performance of the system can lead to significant monetary consequences, it is of utmost importance to develop practical solution procedures that yield high-quality design decisions with minimal computational requirements. Due to the NP-hard nature of the ALB problem, heuristics are generally used to solve real life problems. In this paper, we propose an efficient heuristic to solve the deterministic and single-model ALB problem. The proposed heuristic is a Genetic Algorithm (GA) with a special chromosome structure that is partitioned dynamically through the evolution process. Elitism is also implemented in the model by using some concepts of Simulated Annealing (SA). In this context, the proposed approach can be viewed as a unified framework which combines several new concepts of AI in the algorithmic design. Our computational experiments with the proposed algorithm indicate that it outperforms the existing heuristics on several test problems.     

Artificial bee colony algorithm with memory

Artificial bee colony algorithm (ABC) is a new type of swarm intelligence methods which imitates the foraging behavior of honeybees. Due to its simple implementation with very small number of control parameters, many efforts have been done to explore ABC research in both algorithms and applications. In this paper, a new ABC variant named ABC with memory algorithm (ABCM) is described, which imitates a memory mechanism to the artificial bees to memorize their previous successful experiences of foraging behavior. The memory mechanism is applied to guide the further foraging of the artificial bees. Essentially, ABCM is inspired by the biological study of natural honeybees, rather than most of the other ABC variants that integrate existing algorithms into ABC framework. The superiority of ABCM is analyzed on a set of benchmark problems in comparison with ABC, quick ABC and several state-of-the-art algorithms.     

Optimisation of mixed-model assembly line balancing problem under uncertain demand

Assembly lines play a crucial role in determining the profitability of a company. Market conditions have increased the importance of mixed-model assembly lines. Variations in the demand are frequent in real industrial environments and often leads to failure of the mixed-model assembly line balancing scheme. Decision makers have to take into account this uncertainty. In an assembly line balancing problem, there is a massive amount of research in the literature assuming deterministic environment, and many other works consider uncertain task times. This research utilises the uncertainty theory to model uncertain demand and introduces complexity theory to measure the uncertainty of assembly lines. Scenario probability and triangular fuzzy number are used to describe the uncertain demand. The station complexity was measured based on information entropy and fuzzy entropy to assist in balancing systems with robust performances, considering the influence of multi-model products in the station on the assembly line. Taking minimum station complexity, minimum workload difference within station, maximum productivity as objective functions, a new optimization model for mixed-model assembly line balancing under uncertain demand was established. Then an improved genetic algorithm was applied to solve the model. Finally, the effectiveness of the model was verified by several instances of mixed-model assembly line for automobile engine.     

An adaptive and hybrid artificial bee colony algorithm (aABC) for ANFIS training

In this study, we propose an Adaptive and Hybrid Artificial Bee Colony (aABC) algorithm to train ANFIS. Unlike the standard ABC algorithm, two new parameters are utilized in the solution search equation. These are arithmetic crossover rate and adaptivity coefficient. aABC algorithm gains the rapid convergence feature with the usage of arithmetic crossover and it is applied on two different problem groups and its performance is measured. Firstly, it is performed over 10 numerical ‘benchmark functions’. The results show that aABC algorithm is more efficient than standard ABC algorithm. Secondly, ANFIS is trained by using aABC algorithm to identify the nonlinear dynamic systems. Each application begins with the randomly selected initial population and then average RMSE is obtained. For four examples considered in ANFIS training, train error values are respectively computed as 0.0344, 0.0232, 0.0152 and 0.0205. Also, test error values for these examples are respectively found as 0.0255, 0.0202, 0.0146 and 0.0295. Although it varies according to the examples, performance increase between 4.51% and 33.33% occurs. Additionally, it is seen that aABC algorithm converges bettter than ABC algorithm in the all examples. The obtained results are compared with the neuro-fuzzy based approaches which are commonly used in the literature and it is seen that the proposed ABC variant can be efficiently used for ANFIS training.