Compact hollow fibre reactors for efficient methane conversion

In this study, a micro-structured catalytic hollow fiber membrane reactor (CHFMR) has been prepared, characterized and evaluated for performing steam methane reforming (SMR) reaction, using Rh/CeO₂ as the catalyst and a palladium membrane for separating hydrogen from the reaction. Preliminary studies on a catalytic hollow fiber (CHF), a porous membrane reactor configuration without the palladium membrane, revealed that stable methane conversions reaching equilibrium values can be achieved, using approximately 36 mg of 2 wt.%Rh/CeO₂ catalyst incorporated inside the micro-channels of alumina hollow fibre substrates (around 7 cm long in the reaction zone). This proves the advantages of efficiently utilizing catalysts in such a way, such as significantly reduced external mass transfer resistance when compared with conventional packed bed reactors. It is interesting to observe catalyst deactivation in CHF when the quantity of catalyst incorporated is less than 36 mg, although the Rh/CeO₂ catalyst supposes to be quite resistant against carbon formation. The “shift” phenomenon expected in CHFMR was not observed by using 100 mg of 2 wt.%Rh/CeO₂ catalyst, mainly due to the less desired catalyst packing at the presence of the dense Pd separating layer. Problems of this type were solved by using 100 mg of 4 wt.% Rh/CeO₂ as the catalyst in CHFMR, resulting in methane conversion surpassing the equilibrium conversions and no detectable deactivation of the catalyst. As a result, the improved methodology of incorporating catalyst into the micro-channels of CHFMR is the key to a more efficient membrane reactor design of this type, for both the SMR in this study and the other catalytic reforming reactions.     

An excellent support of Pd–Fe–Ox catalyst for low temperature CO oxidation: CeO2 with rich (200) facets

Pd–Fe–O_x catalysts for low temperature CO oxidation were supported on SBA-15, CeO₂ nano-particles with rich (111) facets and CeO₂ nano-rod with rich (200) facets, and characterized by X-ray diffraction, low-temperature nitrogen adsorption, transmission electron microscopy and temperature-programmed reduction. The results showed that when CeO₂ nano-rod was used as a support, Pd–Fe–O_x catalyst exhibits higher activity (T₁₀₀ = 10 °C), resulting from the rich (200) facets of CeO₂ nano-rod, which leads to a formation of large numbers of the oxygen vacancies on the surface of Pd–Fe–O_x catalysts.     

Effect of CeO2 addition into Pd/Zr–Pr mixed oxide on three-way catalysis and thermal durability

XPS shows that the surface chemical state of Pd in Pd/ZrPrO_x is mainly Pd^4 +, which is likely doped in ZrPrO_x. However, the Pd^4 + is segregated out as PdO when Pd/ZrPrO_x is exposed at 1000 °C in air, resulting in the particle growth of Pd and deterioration. It has been found that the mixing Pd/ZrPrO_x with CeO₂ enhances the catalytic activity and thermal durability. Analysis using XPS and HAADF-STEM shows that the mixing effect of ceria is to stabilize Pd^4 + at the high temperature and ceria also functions as an excellent support for the segregated PdO, which migrates from ZrPrO_x to CeO₂.     

Cerium promoted Pd/HZSM-5 catalyst for methane combustion

A series of Pd/HZSM-5 (Si/Al₂ = 165) catalysts without and with additives of oxides of La, Ce, Sm, Nd and Tb were prepared by the impregnation method, and characterized by XRD, Raman spectra, N₂-adsorption, CO-chemisorption, O₂-TPD and CH₄-TPR techniques. The catalysts were investigated for low-temperature CH₄ combustion, and CeO₂ was found to have a significant promoting effect on the activity of Pd/HZSM-5. Pd–Ce/HZSM-5 showed the best methane combustion activity and the improved thermal/hydrothermal reaction stability among tested catalysts. The characterization results of catalysts indicated that CeO₂ can effectively promote the formation of crystalline PdO and weaken the bond strength of Pd–O on Pd–Ce/HZSM-5, resulting in that Pd–Ce/HZSM-5 possessed lower temperatures for oxygen desorption and CH₄ reduction than Pd/HZSM-5. This could be ascribed to the covalent property and large oxygen storage/supplying capacity of CeO₂. It is believed that more active PdO species on Pd/HZSM-5 for low-temperature methane combustion process could be effectively promoted due to the introduction of CeO₂.     

Hydrodeoxygenation of phenol over Pd catalysts by in-situ generated hydrogen from aqueous reforming of formic acid

Hydrodeoxygenation of phenol, as model compound of bio-oil, was investigated over Pd catalysts, using formic acid as a hydrogen donor. The order of activity for deoxygenation of phenol with Pd catalysts was found to be: Pd/SiO₂ > Pd/MCM-41 > Pd/CA > Pd/Al₂O₃ > Pd/HY ≈ Pd/ZrO₂ ≈ Pd/CW > Pd/HSAPO-34 > Pd/HZSM-5. The good performance of Pd/SiO₂ is owing to its proper pore structure and large specific surface area. The high level of Brønsted acid sites in SiO₂ also favors the deoxygenation of phenol.     

Modulation of selective sites by introduction of N2O,CO2 and H2 as gaseous promoters into the feed during oxidation reactions

Results obtained by adding gaseous promoters (CO₂, N₂O and H₂) into the reaction feed are presented for two different reactions: (i) oxidative dehydrogenation of propane (ODP), and (ii) catalytic combustion of methane (CCM). The ODP is performed on a mixture of NiMoO₄ and CeO₂, by adding 3 vol.% CO₂ into the feed, and on a NiMoO₄/[Si,V]-MCM-41 mesoporous catalyst, in the presence of 1 or 5 vol.% N₂O in the feed. The CCM is carried out (i) on Pd(2 wt.%)/Ce_xZr_1−xO₂ and Pd(2 wt.%)/γ-Al₂O₃ catalysts, on pure CeO₂ and on a mixture of Pd(2 wt.%)/γ-Al₂O₃ and CeO₂ powders, by adding 3 vol.% CO₂ into the feed, and (ii) on a Pd(2 wt.%)/γ-Al₂O₃ catalyst, in the presence of various amounts of H₂ in the feed. It is shown, through all these various examples, that the activity and/or the selectivity of catalysts can be improved by tuning, in a very controlled manner, the oxidation state of active sites via the use of these gaseous promoters.     

The effect of ceria content on the properties of Pd/CeO2/Al2O3 catalysts for steam reforming of methane

The effect of CeO₂ loading on the surface properties and catalytic behaviors of CeO₂–Al₂O₃-supported Pd catalysts was studied in the process of steam reforming of methane. The catalysts were characterized by S_BET, X-ray diffraction (XRD), temperature-programmed reduction (TPR), UV–vis diffuse reflectance spectroscopy (DRS) and Fourier transform infrared spectroscopy (FTIR). The XRD measurements indicated that palladium particles on the surface of fresh and reduced catalysts are well dispersed. TPR experiments revealed a heterogeneous distribution of PdO species over CeO₂–Al₂O₃ supports; one fraction of large particles, reducible at room temperature, another fraction interacting with CeO₂ and Al₂O₃, reducible at higher temperatures of 347 and 423 K, respectively. The PdO species reducible at room temperature showed lower CO adsorption relative to the PdO species reducible at high temperature. In contrast to Pd/Al₂O₃, the FTIR results revealed that CeO₂-containing catalyst with CeO₂ loading ≥12 wt.% show lower ratio (LF/HF) between the intensity of the CO bands in the bridging mode at low frequency (LF) and the linear mode at high frequency (HF). This ratio was constant with increasing the temperature of reduction. The FTIR spectra and the measurement of Pd dispersion suggested that Pd surface becomes partially covered with ceria at all temperature of reduction and with increasing ceria loading in Pd/CeO₂–Al₂O₃ catalysts. Although the PdO/Al₂O₃ showed higher Pd dispersion compared to that of CeO₂-containing catalysts, the addition of ceria resulted in an increase of the turnover rate and specific rate to steam reforming of methane. The CH₄ turnover rate of Pd/CeO₂–Al₂O₃ catalysts with ceria loading ≥12 wt.% was around four orders of magnitude higher compared to that of Pd/Al₂O₃ catalyst. The increase of the activity of the catalysts was attributed to various effects of CeO₂ such as: (i) change of superficial Pd structure with blocking of Pd sites; (ii) the jumping of oxygen (O^*) from ceria to Pd surface, which can decrease the carbon formation on Pd surface. Considering that these effects of CeO₂ are opposite to changes of the reaction rate, the increase of specific reaction rate with enhancing the ceria loading suggests that net effect results in the increase of the accessibility of CH₄ to metal active sites.     

Effect of support synthesis methods on structure and performance of VOx/CeO2 catalysts in low-temperature NH3-SCR of NO

CeO₂ supports were prepared by a citrate (C) or a precipitation method (P) before deposition of vanadia by wet impregnation to obtain supported V/CeO₂ catalysts. The V/CeO₂-P catalyst is more active, reaching ≈ 100% NO conversion and N₂ selectivity already below 225 °C at a space velocity of GHSV = 70,000 h^− 1. XRD, UV-vis-DRS, Raman, pseudo-in-situ-XPS and operando-EPR spectroscopy revealed that this is due to higher surface area and a more effective incorporation of V sites into the support surface, which keeps them in their active valence states + 5 and + 4 and prevents reduction to inactive V^3 + as observed on V/CeO₂-C.     

Hydrogen production via methanol steam reforming over Au/CuO,Au/CeO2, and Au/CuO–CeO2 catalysts prepared by deposition–precipitation

The production of hydrogen (H₂) with a low concentration of carbon monoxide (CO) via steam reforming of methanol (SRM) over Au/CuO, Au/CeO₂, (50:50)CuO–CeO₂, Au/(50:50)CuO–CeO₂, and commercial MegaMax 700 catalysts were investigated over reaction temperatures between 200 °C and 300 °C at atmospheric pressure. Au loading in the catalysts was maintained at 5 wt%. Supports were prepared by co-precipitation (CP) whilst all prepared catalysts were synthesized by deposition–precipitation (DP). The catalysts were characterized by Brunauer–Emmett–Teller (BET) surface area, X-ray diffraction (XRD), temperature-programmed reduction (TPR), and scanning electron microscopy (SEM). Au/(50:50)CuO–CeO₂ catalysts expressed a higher methanol conversion with negligible amount of CO than the others due to the integration of CuO particles into the CeO₂ lattice, as evidenced by XRD, and a interaction of Au and CuO species, as evidenced by TPR. A 50:50 Cu:Ce atomic ratio was optimal for Au supported on CuO–CeO₂ catalysts which can then promote SRM. Increasing the reaction time, by reducing the liquid feed rate from 3 to 1.5 cm³ h^?1, resulted in a catalytic activity with complete (100%) methanol conversion, and a H₂ and CO selectivity of ～82% and ～1.3%, respectively. From stability testing, Au/(50:50)CuO–CeO₂ catalysts were still active for 540 min use even though the CuO was reduced to metallic Cu, as evidenced by XRD. Therefore, it can be concluded that metallic Cu is one of active components of the catalysts for SRM.     

Pt-CeO2/C anode catalyst for direct methanol fuel cells

In order to develop a cheaper and durable catalyst for methanol electrooxidation reaction, ceria (CeO₂) as a co-catalytic material with Pt on carbon was investigated with an aim of replacing Ru in PtRu/C which is considered as prominent anode catalyst till date. A series of Pt-CeO₂/C catalysts with various compositions of ceria, viz. 40 wt% Pt-3–12 wt% CeO₂/C and PtRu/C were synthesized by wet impregnation method. Electrocatalytic activities of these catalysts for methanol oxidation were examined by cyclic voltammetry and chronoamperometry techniques and it is found that 40 wt% Pt-9 wt% CeO₂/C catalyst exhibited a better activity and stability than did the unmodified Pt/C catalyst. Hence, we explore the possibility of employing Pt-CeO₂ as an electrocatalyst for methanol oxidation. The physicochemical characterizations of the catalysts were carried out by using Brunauer Emmett Teller (BET) surface area and pore size distribution (PSD) measurements, X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM) techniques. A tentative mechanism is proposed for a possible role of ceria as a co-catalyst in Pt/C system for methanol electrooxidation.     

Role of acidity of catalysts on methane combustion over Pd/ZSM-5

Palladium-based catalysts were prepared by the impregnation (I) and ion-exchange method (E) with ZSM-5 and γ-Al₂O₃ as support respectively. The high activity of Pd/ZSM-5(I) and Pd-ZSM-5(E) catalysts for methane combustion was observed. The order of activity is consistent with Brønsted acidity of catalysts: Pd/ZSM-5(I) > Pd-ZSM-5(E) > Pd/Al₂O₃. It is shown by FT-IR that methane adsorbs on acidic bridging hydroxyl groups of ZSM-5-supported Pd catalysts. Symmetric v₁ C–H stretching vibrations of methane shift to low frequency due to the interaction between methane molecules and Brønsted acid sites or Pd²⁺, indicating that methane molecules can be activated.     

Honeycomb supported Co3O4/CeO2 catalyst for CO/CH4 emissions abatement: Effect of low Pd–Pt content on the catalytic activity

A structured Co₃O₄–CeO₂ composite oxide, containing 30% by weight of Co₃O_4, has been prepared over a cordieritic honeycomb support. The bimetallic, Pd–Pt catalyst has been obtained by impregnation of the supported Co₃O₄–CeO₂ with Pd and Pt precursors in order to obtain a total metal loading of 50 g/ft³.CO, CH₄ combined oxidation tests were performed over the catalyzed monoliths in realistic conditions, namely GHSV = 100,000 h⁻¹ and reaction feed close to emission from bi-fuel vehicles. The Pd–Pt un-promoted Co₃O₄–CeO₂ is promising for cold-start application, showing massive CO conversion below 100 °C, in lean condition.A strong enhancement of the CH₄ oxidation activity, between 400 and 600 °C, has been observed by addition to the Co₃O₄–CeO₂ of a low amount of Pd–Pt metals.     

Preparation and characterization of CeO2–TiO2 support for Ru catalysts: Application in CWAO of p-hydroxybenzoic acid

The catalytic wet air oxidation of aqueous solutions of p-hydroxybenzoic acid has been carried out over CeO₂–TiO₂ supported ruthenium catalysts (Ru/Ce–Ti) at 140 °C and 50 bar of air. High activity of ruthenium supported catalysts was observed. It was found that the decrease of the molar ratio Ce/Ti from 3 to 1/3, improves the activity of Ru catalysts. The activity of the samples decreases in the following order: Ru/Ce–Ti (1/3) > Ru/CeO₂ ≈ Ru/TiO₂ > Ru/TiO₂DT51. Characterization of samples was performed by means of N₂ adsorption–desorption, XRD, UV–visible, TPR, SEM and TEM.     

Promoting effect of Pd on H2 production from cellulose pyrolysis over mesocellular-foam-supported Ni catalysts

Noble-metal promoters have been added to catalysts for reactions such as steam-methane reforming, but have rarely been applied to systems that produce H₂ from larger, biomass-derived molecules, such as polyols or cellulose. We have previously found that nickel catalysts supported on mesocellular-foam-(MCF)-type silica catalyze H₂ formation during cellulose pyrolysis, and sought to increase their activity. Thus, palladium-promoted nickel catalysts supported on MCF were prepared, and their activities were tested in cellulose pyrolysis (RT → 800 °C, 40 °C/min) under dry argon. A thermogravimetric analyzer–mass spectrometer (TG–MS) was used to semi-quantitatively monitor the gases, especially H₂, that were released during pyrolysis over catalysts with and without Pd promoters. Although the Pd promoters had little impact on the fraction of H₂ in the product gas, adding ≥ 0.4 wt.% Pd enhanced the H₂ yield from cellulose pyrolysis by increasing the total gas yield from the reaction. Thus the promoter improved H₂ yield by enhancing the tar-cracking activity of the catalyst. A 5%Ni/MCF catalyst that was doped with 0.7 wt.% Pd yielded 85 cm³ H₂/g cellulose, which was 15% more H₂ than was obtained when the catalyst was 5%Ni/MCF.     

Highly efficient Ru/Sm2O3-CeO2 catalyst for ammonia synthesis

A series of Ru/Sm₂O₃–CeO₂ catalysts were prepared by using a co-precipitation (CP) method and characterized by XRD, BET, SEM, H₂-TPD-MS, H₂-TPR and CO chemisorption. The activity test shows that ammonia concentration of the catalyst with 7% Sm is 13.4% at 10 MPa, 10,000 h^− 1, 425 °C, which is 21% higher than that of Ru/CeO₂. Such high catalytic activity was due to three effects: the morphology changes of catalyst, electrodonating property of partially reduced CeO_2 − x to Ru metal and the property of easily hydrogen desorption derived from the presence of Sm³⁺ in ceria.     

Influence of SBA-15 support on CeO2–ZrO2 catalyst for the dehydrogenation of ethylbenzene to styrene with CO2

Pure oxides of ceria (CeO₂) and zirconia (ZrO₂) were prepared by precipitation method and a catalyst comprising of 25 mol% of CeO₂ and 75 mol% of ZrO₂ (25CZ) mixed metal oxide was prepared by co-precipitation method and also a catalyst with 25 wt% of 25CZ (25 mol% of CeO₂ and 75 mol% of ZrO₂) and 75 wt% SBA-15(25/25CZS) was prepared by precipitation–deposition method. Aqueous NH₃ solution was used as a hydrolyzing agent for all the precipitation reactions. These catalysts were characterized by X-ray diffraction and nitrogen adsorption–desorption techniques for the confirmation of SBA-15 structural intactness. All these catalysts were found to be effective for the oxidative dehydrogenation of ethylbenzene (ODHEB) to styrene in the presence of CO₂ and also it was observed that there was a sequential enhancement in the catalytic activity from individual oxides to mixed oxides followed by supported mixed oxide catalysts. Of the catalysts studied in this work, the supported 25/25CZS catalyst exhibited the superior activity, which was about 10–20 times higher than the activity of bulk single oxides in terms of turn over frequency.     

The effect of TiO2 particle size on the characteristics of Au–Pd/TiO2 catalysts

The nanocrystalline TiO₂ materials with average crystallite sizes of 9 and 15 nm were synthesized by the solvothermal method and employed as the supports for preparation of bimetallic Au/Pd/TiO₂ catalysts. The average size of Au–Pd alloy particles increased slightly from sub-nano (< 1 nm) to 2–3 nm with increasing TiO₂ crystallite size from 9 to 15 nm. The catalyst performances were evaluated in the liquid-phase selective hydrogenation of 1-heptyne under mild reaction conditions (H₂ 1 bar, 30 °C). The exertion of electronic modification of Pd by Au–Pd alloy formation depended on the TiO₂ crystallite size in which it was more pronounced for Au/Pd on the larger TiO₂ (15 nm) than on the smaller one (9 nm), resulting in higher hydrogenation activity and lower selectivity to 1-heptene on the former catalyst.     

One-step synthesis of ternary MnO2–Fe2O3–CeO2–Ce2O3/CNT catalysts for use in low-temperature NO reduction with NH3

In this article, a facile one-step strategy for the synthesis of ternary MnO₂–Fe₂O₃–CeO₂–Ce₂O₃/carbon nanotubes (CNT) catalysts was discussed. The as-prepared catalysts exhibited 73.6–99.4% NO conversion at 120–180 °C at a weight hourly space velocity (WHSV) of 210 000 ml·g_cat^− 1·h^− 1, which benefited from the formation of amorphous MnO₂, Fe₂O₃, CeO₂, and Ce₂O₃, as well as high Ce^3 + and surface oxygen (O_ε) contents. The mechanism of formation of MnO₂–Fe₂O₃–CeO₂–Ce₂O₃/CNT catalysts was also proposed.     

Photocatalytic reduction of Hg using core–shell Fe/CeO2 hollow sphere nanocomposites

A sol–gel method was used to prepare Fe/CeO₂ hollow sphere nanocomposites. For comparison, a direct calcination of cerium nitrate was used to prepare CeO₂ nanoparticles and Fe/CeO₂ nanoparticles. The photocatalytic reduction of Hg was used to study the photocatalytic performance of the prepared nanocomposite photocatalysts using visible-light irradiation. The BET surface areas of the CeO₂ nanoparticles and CeO₂ hollow spheres were 76 and 160 m²/g, respectively. The BET surface area of the hollow sphere CeO₂ and CeO₂ nanoparticles decreased to 145 and 57 m²/g, respectively, by adding iron nanometal. The TEM results revealed that the shapes of the CeO₂ nanoparticle and hollow sphere materials are spherical nanoparticles and uniform nanospheres, respectively. The Fe/CeO₂ nanoparticles and Fe/CeO₂ hollow spheres are spherical nanoparticles and core–shell, respectively. The photocatalytic performance by the Fe/CeO₂ hollow spheres was 50, 3.9, and 1.4 times more efficient than that observed from the CeO₂ nanoparticles, Fe/CeO₂ nanoparticles, and CeO₂ hollow spheres, respectively.     

Catalytic performance of Ag–Co/CeO2 catalyst in NO–CO and NO–CO–O2 system

A new bimetallic catalyst (Ag–Co/CeO₂) was studied for simultaneously catalytic removal of NO and CO in the absence or presence of O₂. CeO₂ prepared by homogeneous precipitation method was optimized as supports for the active components. The addition of Ag on CeO₂ greatly improved the catalytic activities in the lower temperature regions (⩽300 °C), and the introduction of Co on CeO₂ increased the activities at higher temperatures (⩾250 °C). The bimetallic Ag–Co/CeO₂ catalyst combined the advantages of the corresponding individual metal supported catalysts and showed superior activity due to the synergetic effect. The effect of support, temperature, loading amount, GHSV and oxygen on catalysis was investigated. NO and CO could be completely removed in the temperature range of 200–600 °C at a very high space velocity of 120 000 h⁻¹. No deactivation was observed over 4% Ag–0.4% Co/CeO₂ catalyst even after 50 h test.