Recent results from the LHC inner triplet quadrupole developmentprogram at Fermilab

Fermilab, in collaboration With LBNL and BNL, is in the process of developing a focusing quadrupole for installation in the interaction region inner triplets of the LHC. This magnet is required to have an operating gradient of 215 T/m across a 70 mm coil bore, and operates in superfluid helium at 1.9 K. The design is based on a two layer cos (20) coil, mechanically supported by standalone steel collars. The collared coil assembly is surrounded by a iron yoke for flux return, and the assembly enclosed by a stainless steel shell. The development program has addressed mechanical, magnetic, quench protection, and thermal issues, through a series of model magnets constructed at Fermilab. This paper summarizes results from the recent model tests, and the status of the program     

Study of Kapton insulated superconducting coils manufactured forthe LHC inner triplet model magnets at Fermilab

Fermilab has constructed a number of 2 m model quadrupoles as part of an ongoing program to develop and optimize the design of quadrupoles for the LHC Interaction Region inner triplets. The quadrupole design is based upon a two layer shell type coil of multi-filament NbTi strands in Rutherford cable, insulated with Kapton film. As such, the coil size and mechanical properties are critical in achieving the desired prestress and field quality targets for the agent. Throughout the model magnet program, different design and manufacturing techniques have been studied to obtain coils with the required mechanical properties. This paper summarizes the structural material and coil mechanical properties, coil design optimization results and production experience accumulated in the model R&D program     

Field alignment of quadrupole magnets for the LHC interactionregions

High-gradient superconducting quadrupole magnets are being developed by the US LHC Accelerator Project for the Interaction Regions of the Large Hadron Collider. Determination of the magnetic axis for alignment of these magnets will be performed using a single stretched wire system. These measurements will be done both at room and cryogenic temperatures with very long wire lengths, up to 20 m. This paper reports on the stretched wire alignment methodology to be employed: and the results of recent room-temperature measurements on a 2 m model magnet with long wire lengths     

Test results from the LQXB quadrupole production program at Fermilab for the LHC interaction regions

As part of the US-LHC Accelerator Project, Fermilab is producing fully cryostated assemblies that will be installed as the Q1, Q2 and Q3 optical elements for the LHC Inner Triplets. The main quadrupole magnets in the Q1 (LQXA) and Q3 (LQXC) assemblies are MQXA elements designed and fabricated by KEK and Toshiba, while those in the Q2 (LQXB) assemblies are MQXB quadrupoles designed and fabricated by Fermilab. The cryostat assemblies for all magnets are designed by Fermilab, and final assembly of the optical elements occurs at Fermilab. This paper describes the production test results for the second LQXB cryostat assembly.     

Magnetic field characteristics of the low-beta quadrupole magnets, MQXA, for LHC

As a part of the collaboration program between CERN and KEK for the LHC, KEK has developed a superconducting low-beta quadrupole magnet, MQXA. KEK will supply 18 MQXA magnets, and 16 magnets will be installed in total in the four interaction regions. The cold tests of 13 magnets have been completed. Systematic field measurements were performed on these magnets, and these 13 magnets had satisfactory field quality for the requirement of beam optics. This paper describes the magnetic field behavior of the 13 MQXA magnets from the viewpoint of accelerator operation.     

Superconducting magnets for LHC insertions

The LHC comprises eight insertions, four of which are dedicated to the experiments while the others are used for major collider systems. The various functions of the insertions are fulfilled by a variety of magnet systems, most of them based on the technology of NbTi superconductors cooled by superfluid helium at 1.9 K. In this paper, we review the concepts underlying the design of the LHC insertions, and describe the corresponding design of the various specialized magnet systems. A status of the procurement of the magnets is given, and plans for their installation and commissioning reviewed.     

Superconducting magnets for the LHC main lattice

The main lattice of the Large Hadron Collider (LHC) employs about 1600 main magnets and more than 4000 corrector magnets. All superconducting and working in pressurized superfluid helium bath, these impressive line of magnets fills more than 20 km of the underground tunnel. With almost 70 main dipoles already delivered and 10 main quadrupoles almost completed, we passed the 5% of the production and now all manufacturers have fully entered into series production. In this paper the most critical issues encountered in the ramping up in such a real large scale fabrication is addressed; uniformity of the coil size and of prestress, special welding technique, tolerances on curvature (dipoles) or straightness (quadrupoles) and of the cold mass extremities, harmonic content and, most important, the integrated field uniformity among magnets. The actual limits and the solution for improvements are discussed. Finally a realistic schedule based on actual achievements is presented.     

Mechanical design and analysis of LHC inner triplet quadrupolemagnets at Fermilab

A series of model magnets is being constructed and tested at Fermilab in order to verify the design of high gradient quadrupole magnets for the LHC interaction region inner triplets. The 2 m models are being built in order to refine the mechanical and magnetic design, optimize fabrication and assembly tooling, and ensure adequate quench performance. This has been carried out using a complementary combination of analytical and FEA modeling, empirical tests on 0.4 m mechanical assemblies and testing of model magnets during fabrication and under cryogenic conditions. The results of these tests and studies have led to improvements in the design of the magnet end restraints, to a preferred choice in coil end part material, and to a better understanding of factors affecting coil stress throughout the fabrication and operational stages     

The bending magnets for the LHC injection transfer lines

Two injection transfer lines, each about 2.8 km long, with 51 and 107 degree horizontal deflection, are being built to transfer protons at 450 GeV from the Super Proton Synchrotron (SPS) to the Large Hadron Collider (LHC). A total of 360 dipole magnets are required; they have been produced in the framework of the contribution of the Russian Federation to the construction of the LHC. The classical dipoles, built from laminated steel cores and copper coils, have a core length of 6.3 m, 25 mm gap height and a nominal field of 1.81 T at a current of 5270 A. The magnet design was made in collaboration between CERN and BINP. An unusual design has been chosen for the coils to cope with the limited voltage from the available power supplies. All magnets in each of the two lines will be powered in series. The coil is composed of overlapping, but electrically insulated, half coils of 3 1/2 turns each. Thus, the power connections for IN and OUT are placed on opposite magnet ends. Short copper braids are used to connect all upper or lower half coils in series and the whole string can be powered without power consuming cable links running alongside the magnets. Precautions are taken to avoid transmission line effects and hazards from differences in voltage between upper and lower half coil. Advantages and drawbacks of this concept are discussed as well as results of the acceptance test including mechanical, electrical and magnetic field measurements. Fabrication and measurement of the magnets at BINP, with the half core production subcontracted to EFREMOV, have been finished in June 2001.     

Status of the production of the LHC superconducting corrector magnets

The Large Hadron Collider (LHC) will be equipped with a large number (6400) of superconducting corrector magnets. These magnets are powerful, with typical peak fields of 3-4 T on the coils, but at the same time compact and of low cost. There are many types: sextupoles, octupoles and decapoles to correct the main dipole field, dipoles, quadrupoles, sextupoles and octupoles to condition the proton beams and several nested correctors from dipole to dodecapole in the inner triplets. The sizes vary from 6 kg, 110 mm long, nested decapole-octupole spool pieces to 1800 kg, 1.4 m long, trim quadrupoles. The fabrication of the 11 different types of magnets is assured by 10 contracts placed at 6 firms, two of which are in India. A number of magnets are now in series production, others in their pre-series production. The paper describes the present state of the fabrication and the testing of these magnets.     

Quench protection of the Fermilab-built LHC inner triplet quadrupole MQXB

High-gradient quadrupoles (MQXB) are being developed at Fermilab within the framework of the US-LHC Accelerator project for the LHC interaction regions. These 5.5-m-long magnets have a single 70-mm aperture and operate in superfluid helium at a peak gradient of 215 T/m. Magnet quench protection is provided by quench heaters installed on the outer surface of the coil. This paper reports the results of quench protection studies on the first full length MQXB prototype (MQXP01). The measurements from these tests as well as results from the 1.9-m-long model magnet program are combined with computer generated quench simulations to predict the MQXB performance under LHC operating conditions.     

Design and fabrication of a 1 m model of the 70 mm bore twinaperture superconducting quadrupole for the LHC insertions

For reasons of geometrical acceptance, 70 mm bore twin aperture quadrupoles are required in the LHC insertions. For an operating gradient of 160 T/m at 4.5 K, a design based on a four layer coil wound from two graded 8.2 mm NbTi conductors has been developed. Three 1 m single aperture quadrupoles of this design have been built and successfully tested. Thereafter, the magnets have been disassembled and the coils re-collared using self-supporting collars. In this paper, we describe the design features of the twin aperture quadrupole, and report on the initial collaring tests and procedures for collaring and final assembly of the 1 m magnet     

Development of superconducting tuning quadrupole corrector (MQT) prototypes for the LHC

The main quadrupoles of the Large Hadron Collider (LHC) are connected in families of focusing and defocusing magnets. In order to make tuning corrections in the machine a number of quadrupole corrector magnets (designated MQT) are necessary. These 56 mm diameter aperture magnets have to be compact, with a maximum length of 395 mm and a coil radial thickness of 5 to 7.5 mm, while generating a minimum field gradient of 110 T/m. Two design options have been explored, both using the "counter-winding" system developed at CERN for the fabrication of low cost corrector coils. The first design, with the poles composed of two double-pancake coils, each counter-wound using a single wire, superposed to create 4-layer coils, was developed and built by ACCEL Instruments GmbH. A second design where single coils were counter-wound using a 3-wire ribbon to obtain 6-layer coils was developed at CERN. This paper describes the two designs and reports on the performance of the prototypes during testing.     

Mechanical design of a second generation LHC IR quadrupole

One of the proposed options to increase the LHC luminosity is the replacement of the existing inner triplets at the interaction regions with new low-beta larger aperture quadrupoles operating at the same gradient. Lawrence Berkeley National Laboratory (LBNL) is carrying out preliminary studies of a large-bore Nb/sub 3/Sn quadrupole. The mechanical design presents a support structure based on the use of keys and bladders without self-supporting collars. This technology has been proven effective in several successful common coil Nb/sub 3/Sn dipoles built at LBNL, and it is for the first time applied to a cos(2/spl thetav/) design. In this paper, we present a detailed analysis of the quadrupole mechanical behavior, demonstrating the possibility of delivering, through this method, well-controlled coil pre-compression during assembly, cool-down and excitation. The study has been performed with the finite element program ANSYS.     

Statistical analysis of conductor motion in LHC superconducting dipole magnets

Premature training quenches are usually caused by the transient energy release within the magnet coil as it is energized. The dominant disturbances originate in cable motion and produce observable rapid variation in voltage signals called spikes. The experimental set up and the raw data treatment to detect these phenomena are briefly recalled. The statistical properties of different features of spikes are presented like for instance the maximal amplitude, the energy, the duration and the time correlation between events. The parameterization of the mechanical activity of magnets is addressed. The mechanical activity of full-scale prototype and first preseries LHC dipole magnets is analyzed and correlations with magnet manufacturing procedures and quench performance are established. The predictability of the quench occurrence is discussed and examples presented.     

Principles developed for the construction of the high performance, low-cost superconducting LHC corrector magnets

The Large Hadron Collider (LHC) needs more than 6000 superconducting corrector magnets. These must be sufficiently powerful, have enough margin, be compact and of low cost. The development of the 11 types of magnets was spread over several years and included the magnetic and mechanical design as well as prototype building and testing. It gradually led to the systematic application of a number of interesting construction principles that allow to realize the above mentioned goals. The paper describes the techniques developed and presently used in practically all the LHC corrector magnets ranging from dipoles to dodecapoles.     

Analysis of mechanical tolerances of a low-β quadrupole magnetfor the LHC

The development of high-gradient superconducting quadrupole magnets for the LHC interaction regions has been carried out. The mechanical design has been optimized with the two-shell coil structure tightly fixed by thin non-magnetic collars and by iron-yoke with keys. The mechanical rigidity is fully achieved at room temperature. The paper describes the mechanical design characteristics and analysis of mechanical tolerances and the influence on the field quality     

Industrialization of LHC main quadrupole cold masses up to series production

Whereas the prototypes of the main quadrupoles had been pursued at CEA Saclay under contract with CERN, the contract to build all MQ magnets and the complete cold masses had been placed with ACCEL Instruments GmbH. After careful evaluation of design concepts and fabrication processes some revisions have been introduced to ease an industrial fabrication of the 400 MQ magnets and cold masses to be delivered to CERN. First batches of magnets were successfully cold tested. We report about the upgrading of the fabrication facility including the MQ specific layout of all machinery, the upgrading and qualifying of personnel resources and processes, the technical performance of the products and main activities and experiences on the way to series production.     

Construction and measurement of the pre-series twin aperture resistive quadrupole magnet for the LHC beam cleaning insertions

CERN's Large Hadron Collider (LHC) requires 48 twin aperture resistive quadrupoles in the beam cleaning insertions. Canada is contributing these magnets to CERN in the framework of the TRIUMF-LHC collaboration contracts. A pre-series magnet was produced by Canadian industry and delivered in March 2001. This magnet incorporates important design changes that resulted from experience with a prototype magnet. The construction of this pre-series magnet and the measurements made at ALSTOM and at CERN are reported. A comparison is made between high precision pole distance measurements and the magnetic measurements performed with a rotating coil mole. Conclusions for series production and possibilities for multipole corrections are outlined.