烧结助剂对硼硅钙微晶玻璃结构和介电性能的影响

研究了烧结助剂P2O5和ZnO对CaO-B2O3-SiO2(CBS)玻璃粉末的助烧作用及其对材料的相组成、显微结构和介电性能的影响.结果表明:未添加烧结助剂在1000 ℃烧成的样品晶粒粗大(1～3 μm),且结构疏松.复合添加2%(质量分数,下同)P2O5和0.5%ZnO后,850℃烧成的CBS微晶玻璃中,包含有β-CaSiO3,α-SiO2和CaB2O4 3种晶相,晶粒发育细小均匀,粒径为0.5 μm左右,具有一定量的玻璃相,且结构致密.加烧结助剂制得的样品在10 MHz下,相对介电常数εr为6.38,介电损耗tanδ为0.001 8.加复合烧结助剂P2O5和ZnO有效地降低了CBS玻璃粉末的烧结温度(低于900 ℃),可实现银、铜电极共烧.烧结助剂的作用机理是P2O5促进了液相的生成,ZnO则具有提高液相的粘度,增大烧结温度范围,细化晶粒和防止样品变形的作用.     

低温烧结CaO-B2O3-SiO2玻璃陶瓷及其性能

在CaO-B2O3-SiO2玻璃粉末中,通过添加助烧剂制备了CaO-B2O3-SiO2(CBS)玻璃陶瓷材料.研究了助烧剂P2O5和ZnO的助烧作用、材料的介电性能和相组成、显微结构.分析认为,P2O5能促进低熔点玻璃相的形成,ZnO则可以提高玻璃相的粘度,扩大烧结温度范围,并防止试样变形,复合添加P2O5和ZnO可成功烧结CBS玻璃粉末;在CBS玻璃陶瓷材料中,包含有β-CaSiO3、α-SiO2和CaB2O4三种晶相,晶粒发育均匀,粒径分布较合理,大小为0.5μm左右;添加质量分数为2%的P2O5和0.5%的ZnO作烧结助剂,可制备10MHz下,εr为6.38,tanδ小于0.002的玻璃陶瓷材料;烧结温度低于900℃,可实现银、铜电极共烧,可用作LTCC材料.     

CaO-B2O3-SiO2系低温共烧陶瓷的致密化行为及性能

以CaO-B2O3SiO2(CBS)玻璃粉末为原料.采用流延成形工艺制备了CBS系生料带.生料带在排完胶后可以在775～950℃内烧结.研究了生料带在烧成过程中致密化和晶化行为以及烧成温度对其介电性能和烧结性能的影响.结果表明:烧成样品中的主晶相为β-CaSiO3,850～900℃烧成样品中有少量CaB2O4.在样品烧成过程中,排胶后的CBS玻璃粉末首先烧结致密化,然后才开始晶化,即致密化过程要早于晶化过程,CBS玻璃的析晶倾向于整体析晶, 这有利于CBS玻璃粉末的烧结.由于玻璃中析出晶相与残余玻璃相存在密度差,烧成样品的体积密度随着烧成温度的升高而降低.烧成温度的升高可促使玻璃中晶体析出和长大,且析出晶相具有比CBS玻璃低的相对介电常数(岛),样品的εr随烧成温度的升高呈下降趋势.     

CaO-B2O3-SiO2玻璃相对BaAl2Si2O8陶瓷结构与介电性能的影响

采用固相反应工艺,按化学计量比在BaO-Al2 O3-SiO2(BAS)基料中添加不同质量分数x(CaO-B2 O3-SiO2,CBS)(x=0,1％,2％,3％,4％)玻璃相合成BAS陶瓷.研究不同含量的CBS玻璃相对BAS系微波介质陶瓷的结构和介电性能的影响.结果表明:CBS玻璃相能够有效促进六方相钡长石向单斜相钡长石的转变,在x=1％时,BAS六方相完全转变为单斜相,同时BAS陶瓷的烧结温度从1400℃降低至1325℃.添加适量的CBS玻璃相后,BAS陶瓷样品密度、品质因数(Q×f)值以及谐振频率温度系数(τf)得到改善.当x=1％,烧结温度为1325℃时,可获得综合性能相对较好的BAS陶瓷,其介电性能:εr=6.43,Q×f=30846 GHz,τf=-19.01×10-6℃-1.     

Ca-B-Si掺杂对Ba（Zn1／3Ta2／3）O3陶瓷介电性能的影响

采用固相烧结法制备了添加烧结助剂Ca–B–Si（CBS）微晶玻璃的Ba（Zn1/3Ta2/3）O3（BZT）陶瓷。研究了CBS添加量对BZT陶瓷烧结温度和微波介电性能的影响。结果表明,CBS起到助溶剂的作用,添加CBS降低了BZT陶瓷的烧结温度,并改善了微波介电性能。添加2%（质量分数）的CBS时,BZT的烧结温度从纯...     

低温烧结硼硅钙复相微晶玻璃的结构和性能

在硼硅钙(CaO-B2O3-SiO2, CBS)玻璃中添加硼硅酸玻璃,低温烧结制备了CBS复相微晶玻璃.研究了硼硅酸玻璃的添量及烧成温度对CBS复相微晶玻璃性能的影响规律.用X射线衍射和扫描电镜微观结构分析方法研究了材料性能与结构的关系.结果表明:硼硅酸玻璃与CBS玻璃具有很好的相容性,硼硅酸玻璃的质量分数(下同)为10%～40%的范围内均可在850℃烧结.随着硼硅酸玻璃的引入,样品中生成了具有低相对介电常数(εr)和高热膨胀系数(α)的α-石英.硼硅酸玻璃有效降低了材料的εr,实现了εr在5.6～6.6范围内可调.硼硅酸玻璃的添量小于20%时,α增加幅度较小,随着硼硅玻璃添量进一步增加(30%～40%),α显著增大.烧成温度的升高可促使玻璃中晶体析出和长大且析出晶相具有比CBS玻璃低的εr,样品的εr随着烧成温度的升高呈下降趋势.     

ZnO-B_2O_3-SiO_2微晶玻璃的制备及其低温共烧特性研究

为了满足微波电路小型化、集成化、低成本的发展要求,出现了低温烧结微波介质陶瓷.目前LTCC(Low Temperature Co-fired Ceramics)技术已被广泛地应用于无线通讯系统中.通过溶胶-凝胶法制备了ZnO-B2O3-SiO2低熔玻璃,经过800℃热处理微晶化后添加到0.3BaZrO3-0.7(Mg0.7Zn0.3)2SiO4复合陶瓷相中,以达到低温烧结的目的.讨论了pH值、温度对凝胶化过程的影响,并通过FTIR和XRD分析了凝胶、玻璃和微晶之间的转变及其结构的变化.研究发现:控制溶胶pH值为0.5,凝胶温度为60℃以及热处理温度为800℃,可以得到稳定的ZnO-B2O3-SiO2微晶玻璃粉末;将其掺入到0.3BaZrO3-0.7(Mg0.7Zn0.3)2SiO4复合陶瓷相中可以将烧结温度降至900℃.低熔微晶玻璃对陶瓷相的润湿性能良好,在较低温度下产生的液相有利于促进微晶玻璃+陶瓷体系的烧结.     

BaO-Al2O3-B2O3-SiO2系微晶玻璃低温共烧陶瓷研究

采用烧结法制备了BaO-Al2O3-B2O3-SiO2系微晶玻璃低温共烧陶瓷。通过差热分析仪、影像式烧结点试验仪、X射线衍射仪等方法研究了玻璃组成以及烧结制度对微晶玻璃结构和性能的影响。结果表明:随着B2O3替代Al2O3量的增加,玻璃转变温度和烧结温度逐渐降低,析晶能力增强,有利于重硅酸钡晶体的析出,但不利于钡长石晶体的析出。烧结制度对析出晶体的种类和数量有很大影响。在850℃烧结2 h,微晶玻璃低温共烧陶瓷的气孔率低于1%,热膨胀系数在(7.05～12.78)×10-6/℃之间变化。     

二次烧成对CaO-B_2O_3-SiO_2系微晶玻璃结构和性能的影响

研究一次和二次烧成对CaO-B2O3-SiO2(CBS)微晶玻璃的烧结性能与介电性能的影响。用X线衍射(XRD)、扫描电镜(SEM)等分析探讨二次烧成对CBS微晶玻璃的微观结构与介电性能的关系。结果表明:与一次烧成相比,二次烧成能够促进玻璃体中的小晶粒生长,试样的收缩率和体积密度有所增加,有利于介电常数提高和介质损耗的降低,且体系中没有出现新的晶相;875℃烧结的试样,X/Y轴收缩率均为14.33%,体积密度达到2.46 g/cm3,10MHz介电常数和损耗相应为6.21和3.5×10-3,热膨胀系数为11.86×10-6/℃,抗折强度为157.36MPa。     

添加V2O5对SiO2-Al2O3-MgO系微晶玻璃析晶的影响

为了探讨V2O5对SiO2-Al2O3-MgO系微晶玻璃的析晶的影响,制备了添加质量分数为8%V2O5的玻璃.用扫描电子显微镜(SEM)和X射线衍射(XRD)与电子探针(EPMA)等技术研究了玻璃的析晶特征.结果表明:与未添加V2O5的试样相比,V2O5加入促进了玻璃在较低的温度下析晶.在630℃保温3h后,在玻璃中已开始析出莫来石晶体.随着析晶温度的提高和保温时间的延长,在试样中同时析出莫来石和云母晶体,云母晶体的尺寸和数量逐渐提高,晶体所占体积百分数逐渐增大,而莫来石晶体的尺寸变化不明显,最终形成均匀分布的云母/莫来石复合体.当析晶温度达到1050℃时,玻璃中晶体的析出反而减少,晶体的相互交错度与所占的体积百分数均有所降低.EPMA结果显示试样析晶后,V2O5留在残余玻璃中,表明V2O5没有参与晶体的直接形核,而是以网络外体的形式存在于玻璃体系中,削弱了玻璃的结构,导致晶体析出温度降低.     

复合烧结助剂对Ca_(0.3)(Li_(0.5)Sm_(0.5))_(0.7)TiO_3微波介质陶瓷低温烧结与性能研究

研究了以Ca_(0.3)(Li_(0.5)Sm_(0.5))_(0.7)TiO_3(CLST-0.7)为基料,复合添加10 wt%CaO-B_2O_3-SiO_2(CBS)、4 wt%Li_2O-B_2O_3-SiO_2-CaO-Al_2O_3(LBSCA)和0～2 wt%CuO氧化物为烧结助剂的微波介质陶瓷的低温烧结行为及微波介电特性.结果表明:随着CuO添加量的增加,陶瓷体积密度、介电常数ε_r、无载品质因数与谐振频率乘积Qf值,都呈先增加后降低,频率温度系数τ_f呈降低的趋势.添加10 wt%CBS、4.0 wt% LBSCA和1.0 wt%CuO的CLST-0.7微波介质陶瓷,在900 ℃烧结5 h具有较佳的微波介电性能:ε_r ＝ 67.31,Qf ＝ 2197 GHz,τ_f＝40.28 ppm/℃.     

Influence of Li2O–B2O3–SiO2 glass on the sintering behavior and microwave dielectric properties of BaO–0.15ZnO–4TiO2 ceramics

This paper reports the investigation of the performance of Li₂O–B₂O₃–SiO₂ (LBS) glass as a sintering aid to lower the sintering temperature of BaO–0.15ZnO–4TiO₂ (BZT) ceramics, as well as the detailed study on the sintering behavior, phase evolution, microstructure and microwave dielectric properties of the resulting BZT ceramics. The addition of LBS glass significantly lowers the sintering temperature of the BZT ceramics from 1150 °C to 875–925 °C. Small amount of LBS glass promotes the densification of BZT ceramic and improves the dielectric properties. However, excessive LBS addition leads to the precipitation of glass phase and growth of abnormal grain, deteriorating the dielectric properties of the BZT ceramic. The BZT ceramic with 5 wt% LBS addition sintered at 900 °C shows excellent microwave dielectric properties: ε_r=27.88, Q×f=14,795 GHz.     

BaCu(B_2O_5)助烧对CaO-BaO-Li_2O-Sm_2O_3-TiO_2微波介质陶瓷低温烧结和介电性能的影响

研究了BaCu(B_2O_5)(简写为BCB)掺入对14CaO-4BaO-8Li_2O-12Sm_2O_3-63TiO_2(简写为CBLST)微波介质陶瓷介电性能的影响.用XRD和SEM研究其相组成及微观形貌.结果表明:BaCu(B_2O_5)掺入能显著降低CBLST陶瓷的烧结温度,由1325 ℃降至1100 ℃.1100 ℃烧结2 h后,仍包含正交钙钛矿相和棒状的BST相.掺入6wt% BaCu(B_2O_5)的CBLST陶瓷取得了较好的介电性能:Kr=87.76,tanδ=0.018,TCF=-4.27 ppm/℃(1 MHz).     

MgO-TiO_2-La_2O_3系氧化铝陶瓷的力学性能及物相分析

采用MgO-TiO2-La2O3为烧结助剂,利用低温烧结技术制备95氧化铝瓷。研究了烧成温度和助剂含量对氧化铝陶瓷力学性能及物相组成的影响。结果表明:在MgO含量为1.5wt%,TiO2为1.0wt%,La2O3为2.5wt%,1500℃保温2h可得到抗弯强度和硬度分别为348.94MPa和79.6HRA的氧化铝陶瓷。     

BaO-Al2O3-B2O3-SiO2玻璃/SiO2高膨胀低温共烧陶瓷研究

用BaO-Al2O3-B2O3-SiO2玻璃与二氧化硅复合的方法制备了高膨胀系数低温共烧陶瓷。实验首先制备一组玻璃材料,通过热膨胀测试、DTA等方法研究了玻璃的热学性能,然后用玻璃与石英、方石英和鳞石英晶体按一定比例复合制得高膨胀低温共烧陶瓷。通过烧结试验、XRD等分析方法研究了复相陶瓷材料的烧结收缩性能、晶相组成、热膨胀系数和介电常数。结果表明:50%BaO-7.5%Al2O3-30%B2O3-12.5%SiO2玻璃具有较低的转变温度(520℃)。该玻璃与鳞石英晶体以1:1的比例复合,850℃/10min烧结可以获得热膨胀系数为12.18×10-6K-1、介电常数为5.37的低温共烧陶瓷。     

Synthesis and characterization of LTCC compositions with middle permittivity based on CaO-B2O3-SiO2 glass/CaTiO3 system

CaTiO₃ ceramics with the addition of CaO-B₂O₃-SiO₂ (CBS) glass (45–55 wt%) composites were sintered at 830 °C, 850 °C, 875 °C and 900 °C. To illustrate influence mechanism of the different glass contents and sintering temperatures on the properties of the composites, we focused on the multiple performances of the composites by employing different qualitative and quantitative instruments. Composites with 50 wt% glass sintered at 875 °C presented fairly ideal performance: the bulk density was 3.20 g/cm³, the dielectric constant was 25.7 and the dielectric loss was 0.0009 at 7 GHz. Micro-Structure analysis of the composites showed a dense and pore-less microstructure except for few pores with size around 1 μm. In addition, the composite could meet the shrinkage requirement of Ag electrodes and could not possibly react with Ag electrodes any more. This makes them suitable for various dielectric applications at low sintering temperature.     

硼铅锌系玻璃对细晶BaTiO3基陶瓷系统介电性能影响的研究

研究了硼铅锌系玻璃对细晶BaTiO     

Synthesis of a low-firing BaSi2O5 microwave dielectric ceramics with low dielectric constant

In this study, BaSi₂O₅ ceramics with an orthorhombic structure were synthesized by using a traditional solid-state method at a low temperature by doping with Li₂O–B₂O₃–CaO–CuO (LBCC) glass. The phase composition, mechanism of low-temperature sintering, microwave dielectric properties, and changes in the mesophase during the heating of low-temperature sintered BaSi₂O₅ ceramics were examined by performing an X-ray diffraction analysis. A compact matrix of BaSi₂O₅ can be wetted by the liquid phase of the formed LBCC glass. Therefore, LBCC glass with different doping percentages can effectively reduce the sintering temperature of BaSi₂O₅. The microwave dielectric properties of BaSi₂O₅ ceramics sintered at 900 °C at 4 wt% of LBCC glass were determined: ε_r = 7.32, Q × f = 19,002 GHz, and τ_f = ?35.8 ppm/°C. The chemical compatibility of the samples with Ag was studied at 4 wt% doping with LBCC glass, and the samples were fired for 4 h at 900 °C.     

Low temperature fired CaF2-based microwave dielectric ceramics with enhanced microwave properties

Low-temperature-fired microwave ceramics are key to realizing the integration and miniaturization of microwave devices. In this study, a facile wet chemical method was applied to synthesize homogenous nano-sized CaF₂ powders for simultaneously achieving low-temperature sintering and superior microwave dielectric properties. Pure CaF₂ ceramics sintered at 950 °C for 6 h with good microwave dielectric properties (ε_r = 6.22, Q×f = 36,655 GHz, and τ_f = ?102 ppm/°C) was achieved. The microwave dielectric properties of the CaF₂ ceramics were further improved by introducing LiF as a sintering aid. The sintering temperature of CaF₂-based ceramics was effectively lowered from 950 °C to 750 °C with 10 wt% LiF doping, and excellent microwave dielectric properties (ε_r = 6.37, Q×f = 65,455 GHz, and τ_f = ?71 ppm/°C) were obtained.