Paradigm shift: unified and associative feature-based concurrent and collaborative engineering

With widely used concurrent and collaborative engineering technologies, the validity and consistency of product information become important. In order to establish the state of the art, this paper reviews emerging concurrent and collaborative engineering approaches and emphasizes on the integration of different application systems across product life cycle management (PLM) stages. It is revealed that checking product information validity is difficult for the current computer-aided systems because engineering intent is at best partially represented in product models. It is also not easy to maintain the consistency among related product models because information associations are not established. The purpose of this review is to identify and analyze research issues with respect to information integration and sharing for future concurrent and collaborative engineering. A new paradigm of research from the angle of feature unification and association for product modeling and manufacturing is subsequently proposed.     

Towards a framework to manage formalised exchanges during collaborative design

New organizational frameworks for companies dealing with product development are required for the new market rules as for the rising pressure and complexity in product and process development. Thus, the new stake is to examine new methods of leading design activities as the cooperative design that deals with the sharing of various interests and resources among various actors, with the aim of reaching a common purpose. The latter lay on the development of products by means of knowledge sharing and interactions with a certain level of coordination between these varied activities. Embedded into the IPPOP research project perspectives, this paper focus on the particular collaborative situation of conflict management occurring during design activities. From an analysis of the conflict management domain, we shall specify a collaborative design framework dedicated to conflict handling thanks to one specification method based on the UML language. The specified solving process is applied on a real-life industrial case: a windmill stator sheet design. The design context of the artefact is exposed and the met conflicts are explained. Extracts of IPPOP demonstrator's graphical user interfaces, illustrating these collaborative aspects of the software application are then presented. They show the ability of the demonstrator to run the conflict solving process and to subscribe relevant actors in this process as well as filers to track pertinent past solutions suitable for the current problem.     

An assembly oriented design framework for product structure engineering and assembly sequence planning

The paper describes a novel framework for an assembly-oriented design (AOD) approach as a new functional product lifecycle management (PLM) strategy, by considering product design and assembly sequence planning phases concurrently. Integration issues of product life cycle into the product development process have received much attention over the last two decades, especially at the detailed design stage. The main objective of the research is to define assembly sequence into preliminary design stages by introducing and applying assembly process knowledge in order to provide an assembly context knowledge to support life-oriented product development process, particularly for product structuring. The proposed framework highlights a novel algorithm based on a mathematical model integrating boundary conditions related to DFA rules, engineering decisions for assembly sequence and the product structure definition. This framework has been implemented in a new system called PEGASUS considered as an AOD module for a PLM system. A case study of applying the framework to a catalytic-converter and diesel particulate filter sub-system, belonging to an exhaust system from an industrial automotive supplier, is introduced to illustrate the efficiency of the proposed AOD methodology.     

A collaborative Design for Usability approach supported by Virtual Reality and a Multi-Agent System embedded in a PLM environment

This paper details a collaborative workstation design approach integrating knowledge based on engineering process, using a Multi-Agent System (MAS) on a Virtual Reality (VR) platform. The MAS supports R&D teams to extract and re-use engineering knowledge so as to improve their efficiency in developing new products. Our research targets the development of a knowledge engineering system integrated into a PLM-Product Life cycle Management-environment linked with virtual reality tools. A PLM is a strategic business approach with a consistent set of methodologies and software solutions. It is meant to promote collaborative creation, management, delivery and proper use of this life cycle definition and information product in multinational companies. This system is used by engineers to carry out projects in a collective way while conveying a defined process. The MAS allows capitalization, and to annotate knowledge according to the actions of the designers inside a PLM environment. Then, this knowledge is used by VR tools to analyze various aspects of the virtual prototype such as manufacturing, maintenance, reliability or ergonomics. Consequently, we use expert knowledge to pilot the design process of a virtual prototype inside a three-dimensional immersive virtual reality platform. In this context, our paper describes our knowledge management approach applied to improve ergonomics and collaborative design in industrial areas.     

The role of control in design: From fixing problems to the design of dynamics

This paper is concerned with the role of dynamics and control communities in the design cycle of new products. The paper advocates the need to change the current role from mainly reactively fixing problems to proactively designing beneficial dynamics early in the design cycle. The message is presented with the aid of a case study involving dynamic modeling (barriers), control (current approach), and design of beneficial dynamics (proposed approach) for mitigating combustion instabilities in jet engines. While the discussion is restricted to jet engines, it is hypothesized that the assessment of the current role and merits of the proposed new role apply broadly across multiple industries.     

Computer-aided embodiment design through the hybridization of mono objective optimizations for efficient innovation process

Current product lifecycle management (PLM) systems properly support the development of a product from the embodiment design stage to detail design and manufacturing phases; on the contrary, marginal support is provided to the earliest stages of conceptual design. Besides, the front end of product development is supported by an emerging technology, namely computer-aided innovation systems (CAI), which nevertheless are still poorly integrated with the following phases of the design process. The paper presents an original computer-based approach aimed at supporting embodiment design phases, which results very efficient for improving the interoperability of CAI and PLM systems and thus at extending the domain of application of these tools. The potential of the approach proposed by the authors is clarified through three exemplary case studies.     

An approach to user knowledge acquisition in product design

As the world increasingly moves towards a knowledge-based economy, user requirements become an important factor for enterprises to drive product collaborative design evolution. To map user requirements to the product model, user requirements are generally extracted into knowledge that can be used for design decisions. However, because users are interest-driven participants and not professional design engineers, the effect of user knowledge acquisition is not ideal. There are significant challenges for rapid knowledge acquisition with dynamic user requirements. This paper presents an approach to user knowledge acquisition in the product design process, which obtains the tangible requirements of users under the premise that users are adequate for participation. In this approach, the typical information flow is divided into four stages: submission, interaction, knowledge discovery, and model evolution. In the submission stage, natural language processing technology is used to transform text form solutions into data, so that computer technology can be applied to manage large-scale user requirements. In the interaction stage, users are helped to improve their solutions by the iterative recommendation process. In the knowledge discovery stage, after less concerned partial solutions are removed and vacant items are predicted to be supplemented, the final collection of user design information is obtained. Finally, based on rough set theory, design knowledge can be extracted to support the decision of the product model. The washing machine design project is used as a case study to explain the implementation of the proposed approach.     

Method for identification and integration of design automation tasks in industrial contexts

Current industrial practice does not reflect the opportunities provided by state-of-the-art design automation methods. The limited application of computational methods to support the design process by automating design tasks is caused by the lack of methods for comprehensive design automation task definition. Therefore, potential design automation tasks are not recognized and already deployed solutions lack integration to design practice from a product lifecycle management (PLM) perspective. In response to these shortcomings, this work proposes a method for identification and integration of design automation tasks that features collaborative workshops and enterprise architecture modelling for comprehensive analysis of design processes including its technological environments. The method applies design automation task templates that contextualize the knowledge levels required for design automation task definition and the design process including its technological environments. Evaluation with three industrial cases shows that the method enables efficient identification and integration of potential design automation tasks in a PLM context. The application of knowledge levels in conjunction with enterprise architecture modelling support the identification and validation of the relevant sources of knowledge required for design automation task formalization. Thus, this work contributes by introducing and evaluating a novel method for design automation task definition that brings the opportunities of state-of-the-art design automation methods into line with requirements stemming from design practice and the related PLM.     

A situation model to support awareness in collaborative design

The concept of awareness was introduced to underline the importance of shared knowledge and enhance collaborative work. Actors require much knowledge about their work situation and their collaborators’ activities in order to complete their own activities successfully. This paper first contributes to a detailed literature review about the concept of awareness. This review helps to identify key awareness-related requirements for the development of collaborative systems. The second contribution is related to the proposal of a generic situation model that is based on the concept of entities, interactions and specific roles. This new conceptual framework intends to favor situation awareness and support shared representations. It concerns both technical and organizational design activities and describes the collaborative situations from multiple views and at different organizational levels (project, team and individual). The proposal's interest and its feasibility for use in the development of collaborative systems are demonstrated by instances related to a case study and by analyzing the potential satisfaction of the identified awareness-related requirements. To sum up, the paper offers a synthesis of key context-related concepts and a generic model for the representation of collaborative situations to increase awareness.     

The design and realization of CoViD: a system for collaborative virtual 3D design

Many important decisions in the design process are made during fairly early on, after designers have presented initial concepts. In many domains, these concepts are already realized as 3D digital models. Then, in a meeting, the stakeholders for the project get together and evaluate these potential solutions. Frequently, the participants in this meeting want to interactively modify the proposed 3D designs to explore the design space better. Today’s systems and tools do not support this, as computer systems typically support only a single user and computer-aided design tools require significant training. This paper presents the design of a new system to facilitate a collaborative 3D design process. First, we discuss a set of guidelines which have been introduced by others and that are relevant to collaborative 3D design systems. Then, we introduce the new system, which consists of two main parts. The first part is an easy-to-use conceptual 3D design tool that can be used productively even by naive users. The tool provides novel interaction techniques that support important properties of conceptual design. The user interface is non-obtrusive, easy-to-learn, and supports rapid creation and modification of 3D models. The second part is a novel infrastructure for collaborative work, which offers an interactive table and several large interactive displays in a semi-immersive setup. It is designed to support multiple users working together. This infrastructure also includes novel pointing devices that work both as a stylus and a remote pointing device. The combination of the (modified) design tool with the collaborative infrastructure forms a new platform for collaborative virtual 3D design. Then, we present an evaluation of the system against the guidelines for collaborative 3D design. Finally, we present results of a preliminary user study, which asked naive users to collaborate in a 3D design task on the new system.     

Collaborative conceptual design—state of the art and future trends

This paper presents a state of the art review of existing research, projects, and applications in the domain of collaborative conceptual design, based on the Internet and Web technologies. The purpose of the review is to understand the needs for conceptual engineering design, to clarify the current conceptual design practice, to classify the available technologies, and to study the future trend in this area. The emphasis of this paper is to briefly outline the methodologies, architectures, and tools developed for the projects reviewed in this paper. It also uncovers approaches to conflict resolution and team/project management, as they are vital to a successful engineering design in a collaborative environment. More than 80 journal and conference papers and about 20 projects are reviewed based on the primary focus mentioned above. The selected research works are further categorised into several areas based on the application domain, design theory, and the technology used for implementation. The selected research projects and applications are basically for, but not limited to, the collaborative conceptual design.     

A hypernetwork-based approach to collaborative retrieval and reasoning of engineering design knowledge

Complex product development increasingly entails creation and sharing of design knowledge in a collaborative and integrated working environment. In this context, it has become a central issue to address the multifaceted feature of design knowledge for such a collaborative knowledge sharing scheme. This paper proposes a hypernetwork-based approach to explicitly capturing the relationships between various elements in a multifaceted knowledge representation. Specifically, a knowledge hypernetwork model is constructed, which is composed of a designer network, a product network, an issue network and a knowledge unit network. The relationships between various nodes from different networks are identified and defined according to specific node properties. In addition, topological characteristics of the hypernetwork structure are analyzed together with the statistical indicators. Based on this model, the Bayesian approach is adopted to conduct the collaborative reasoning process whereby knowledge elements relevant to the current design task are recommended according to the issues to be resolved and the current design context. A case study conducted in this work shows that the proposed approach is effective in capturing the complex relationships between multi-faceted knowledge elements and enables collaborative retrieval and reasoning of knowledge records.     

How the Web is used to support collaborative writing

We present 19 systems that have been developed over the past decade to support collaborative writing over the Web. The aim of this article is to present the state of the art on the use of the Web for collaborative writing and thus (1) help designers improve current systems or define future systems, and (2) help users choose the most appropriate system to support their needs. Among available systems, groups can select from tools to write a document (on- or off-line), collect comments about a document, or maintain a Web site. The lack of experimental data concerning Web-based applications forces designers to use other sources of information to guide their design choices, such as a list of functions that an ideal collaborative writing tool should offer. This list has revealed several potential points for improvement.     

A user requirement driven framework for collaborative design knowledge management

In today’s competitive global marketplace and knowledge-based economy, user requirement becomes an important input information for enterprises to develop new product and a critical factor to drive product collaborative design evolution. Meanwhile, there remains no consensus on how best to support knowledge activities and significant challenges to establishing design information management facing to rapid collaborative product development with dynamic user requirement. This paper introduces solutions for designer to deal with dynamic user requirement information through requirement evaluation and prediction method. In this study, we propose a user requirements-oriented knowledge management concept that is based on a four level hierarchy map model with special regard to knowledge collaboration and information communication. Furthermore, a novel distributed concurrent and interactive user requirement database was constructed, and the framework driven by user requirement was put forward to support collaborative design knowledge management. Finally, the service robot design project of a start-up company is used as a case study to explain the implementation of proposed framework.     

A decision support system for design of mass production machining lines composed of stations with rotary or mobile table

This paper describes a decision support system (DSS) developed in order to offer to machining line designers a cognitive aid for early design stages. The aim of DSS is to assist the decision makers in finding the configuration of a new line that will meet quality and productivity requirements and minimize the investment costs. The current version of DSS is oriented to design of mass production machining lines composed of machines with rotary or mobile tables. This decision support system is based on mathematical models and methods which were devised to provide the designers with the optimal parameters of new line configuration including the required number of working stations of different types, the number of working positions at each station and spindle heads at each working position. The system is implemented under Autodesk Inventor and includes the modules for part modeling, process planning and machining system configuration. Its modular character and open architecture make upgrading with new mathematical tools suitable for other machining systems easy and fast. Moreover, it can be employed either as a separate software or integrated in a Product Life-cycle Management (PLM) tool.     

How the Web is used to support collaborative writing

We present 19 systems that have been developed over the past decade to support collaborative writing over the Web. The aim of this article is to present the state of the art on the use of the Web for collaborative writing and thus (1) help designers improve current systems or define future systems, and (2) help users choose the most appropriate system to support their needs. Among available systems, groups can select from tools to write a document (on- or off-line), collect comments about a document, or maintain a Web site. The lack of experimental data concerning Web-based applications forces designers to use other sources of information to guide their design choices, such as a list of functions that an ideal collaborative writing tool should offer. This list has revealed several potential points for improvement.     

Collaborative intelligent CAD framework incorporating design history tracking algorithm

This paper shows a new and efficient collaborative intelligent Computer Aided Design (CAD) framework in a theoretical study. While other collaborative CAD frameworks or protocols focus on decreasing the waiting time for updating design or communication methods for design review among collaborative designers, the suggested collaborative design protocol determines the next design ownership criterion with the objective of minimizing redundant design stages and design bottlenecks using the design history. In addition, the suggested framework generates an efficient reverse-engineered process for achieving the final design target with identification of redundant designs and how these can be prevented while resolving other existing collaborative design issues. As a design history mechanism, a feature-based design history tracking algorithm is suggested. In each design stage, the modeling activities are mapped to the related geometry and topology information. This information is reasoned into features using the feature design history graph (FDHG) and modified attribute adjacency graph (MAAG). The identified features are utilized for determining the redundant design stage and how it can be changed efficiently using the tracking algorithm. As the size of the design history increases with the number of collaborative designers and their design stages, this design history mechanism contributes to a decrease in size and captures the characteristics of design using features. As possible directions for future research this suggested framework can provide an insight into the design tendencies of designers and also be used as a reference model for intelligent CAD systems with an extracted design history-based knowledge database.     

A geometric modelling framework for conceptual structural design from early digital architectural models

Computer support for conceptual structural design is still ineffective. This is due, in part, to the fact that current computer applications do not recognize that structural design and architectural design are highly interdependent processes, particularly at the early stages. The goal of this research is to assist structural engineers at the conceptual stage with early digital architectural models. This paper presents a geometric modeling framework for facilitating the engineers’ interactions with architectural models in order to detect potential structural problems, uncover opportunities, respect constraints, and ultimately synthesize structural solutions interactively with architectural models. It consists of a process model, a representation model and synthesis algorithms to assist the engineer on demand at different stages of the design process. The process model follows a top-down approach for design refinements. The representation model describes the structural system as a hierarchy of entities with architectural counterparts. The algorithms rely on geometric and topologic relationships between entities in the architectural model and a partial structural model to help advance the synthesis process. A prototype system called StAr (Structure-Architecture) implements this framework. A case study illustrates how the framework can be used to support the conceptual structural design process.     

A methodology for supporting requirement management tools (RMt) design in the PLM scenario: An user-based strategy

In the current “mass customization” scenario, product complexity is increasing significantly due to the necessity to answer as quickly and effectively as possible to many different costumer needs but maintaining costs under control. In this scenario, requirements management becomes a fundamental features for the entire product lifecycle, as enterprises need to have a complete and clear idea of the market for succeeding in developing and supporting the right and innovative product. Moreover, considering that product lifecycle is characterized by many “trade-off”, so that product features are often negotiated in order to fulfil to conflicting requirements, it is important to support the “traceability” of the entire lifecycle “negotiation” process. For this reason, PLM platform has to provide suitable methodologies and tools able to efficiently support the design and management of large set of complex requirements. Requirements Management Tools (RMt) embedded in PLM solutions help keeping specifications consistent, up-to-date, and accessible. At present, there are different possible solutions, but a shared PLM integrated seems not to be available. In order to fill this gap, this paper has developed an user-based strategy, based on Kano methodology, so on “user satisfaction”, in order to define a structured set of guidelines to support the design of the features of an integrated PLM requirement management tool.