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以车载压缩天然气气瓶用钢34CrMo4为材料,试样为紧凑拉伸(CT)试样,采用多功能动态应力腐蚀试验机进行恒位移速率拉伸试验,实测了在20,63,200,630和2000 ppm的硫化氢水溶液中的应力腐蚀临界应力强度因子KISCC和裂纹扩展速率da/dt。结果表明,应力腐蚀临界应力强度因子KISCC随硫化氢浓度的增大而减小,但当硫化氢浓度达到一定量时,溶液的浓度对KISCC值的影响并不大;裂纹扩展速率da/dt随硫化氢浓度的增大而增大,但在630~2000 ppm范围内,硫化氢浓度对裂纹扩展速率影响很小。 相似文献
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以空气中腐蚀疲劳裂纹扩展速率为基准,引入环境加速因子Cenv,且把Cenv与Cair合并为C,用于表达07MnNiCrMoVDR钢在硫化氢溶液中的腐蚀疲劳裂纹扩展速率。利用Matlab中的神经网络工具箱,以介质浓度、载荷频率、应力比作为输入节点,C作为输出节点,训练该网络预测不同条件下的裂纹扩展速率。根据训练完毕神经网络预测不同条件下的C,利用Original找出这三个影响因素在裂纹扩展速率系数C中的关系表达式,从而由Matlab中的统计工具箱回归出07MnNiCrMoVDR钢在硫化氢溶液中的腐蚀疲劳裂纹扩展速率数学模型。 相似文献
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对SPV490Q钢焊接接头的楔形张开加载(WOL)预裂纹试样在不同浓度硫化氢溶液中进行了应力腐蚀试验,测定了焊缝的应力腐蚀临界应力强度因子KISCC和应力腐蚀裂纹扩展速率da/dt。结果表明:随着H2S浓度的升高,SPV490Q钢焊缝的应力腐蚀临界应力强度因子KISCC下降,应力腐蚀裂纹扩展速率da/dt增大,焊接接头的应力腐蚀抗力降低。 相似文献
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近年来,我国多项煤制天然气示范工程投入运行,X80钢螺旋焊管常用于天然气长输管道建设,其与煤制天然气的相容性直接影响了长输管道的服役寿命和安全可靠性。为研究煤制天然气对国产X80钢螺旋焊管的力学性能影响,分别从埋弧螺旋焊管的母材和螺旋焊缝处取样,在总压为12 MPa,氢气分数为0,1vol%,2.2vol%,5vol%的模拟环境中分别进行慢应变速率拉伸试验和疲劳裂纹扩展速率试验。试验结果表明:含氢量5vol%以下时,煤制天然气对国产X80管线钢强度性能影响很小,但对塑性性能有一定影响,对疲劳裂纹扩展性能影响很大,煤制天然气中氢对母材的疲劳裂纹扩展性能劣化影响比螺旋焊缝严重。 相似文献
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针对高强钢在硫化氢环境中腐蚀疲劳数据极为缺乏的现状,研究高压气瓶材料4130X在硫化氢腐蚀介质中的疲劳裂纹扩展速率.结合气瓶实际运行的环境和应力状态,应用改进型WOL(wedge-opening-loading)试样,在自行改造的专用低周腐蚀疲劳试验机上,完成0.006 7 Hz超低频率下饱和H_2S溶液、中等浓度H2S溶液和空气三种环境下的腐蚀疲劳试验,并用Paris公式进行两段式拟合,得出da/dN-ΔK的数学表达式.将试样微观断口的变化与宏观应力强度因子K的变化进行对比研究,给出不同环境中三个阶段K值的定量结果.结果表明:相同条件下,H_2S环境中的疲劳裂纹扩展速率比空气环境中大20倍以上;但当H_2S浓度达到一定范围后,对da/dN影响并不按比例增长,浓度相差11倍时,da/dN相差2.4倍,H_2S腐蚀介质的存在加速了疲劳破坏. 相似文献
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In order to investigate the corrosion fatigue characteristics in the weld of multi-pass welded A106 Gr B steel pipe, corrosion
fatigue tests were performed under the various stress ratios and 3.5 wt% NaCl solution at room temperature. The corrosion
fatigue characteristic curves were represented using crack closure concept. The obtained results are as follows ; when the
load frequency is 1.0 Hz, the crack opening point is transited in the region of Kmax=20-32 MPa-msu1/2. In the low stress intensity factor range, the crack opening point is higher than that in air. However,
in the high stress intensity factor range, it is lower than that in air. In the cases of 0.1 Hz and 0.01 Hz, the crack opening
point gradually decreases to K(min) with Kmax increase. 相似文献
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奥氏体不锈钢三通裂纹分析 总被引:1,自引:0,他引:1
对与脱甲烷塔相连的奥氏体不锈钢管道三通上发现的裂纹性质与成因进行了试验分析。指出管件破裂基本上属氢脆引起的穿晶型解理开裂,即阴极型应力腐蚀破坏。三通冷加工成形后未经高温固溶处理,致使18—8型亚稳定钢中30%以上的奥氏体组织转变成马氏体组织;介质为未经脱硫的甲烷,含较多H2S;较高的加工残余应力、组织应力和应力集中;材料存在缺陷,是导致上述问题的主要原因。改进三通加工成形工艺,及时进行固溶处理,提高奥氏体不锈钢的稳定性,是避免裂纹的关键技术手段。此外,尚需严控介质中Cl^-离子和H2S含量,降低残余应力水平。 相似文献
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In the area of heavy construction, welding processes are vital in the production and maintenance of pipelines and power plants.
Welding processes happen to produce residual stresses and change the metal structure as a result of the large nonlinear thermal
loading that is created by a moving heat source. The fusion welding process generates formidable welding residual stresses
and metallurgical change, which increase the crack driving force and reduce the resistance to the brittle fracture as well
as the environmental fracture. This is a serious problem with many alloys as well as the A106 Gr B steel pipe. This pipe that
is used in petrochemical and heavy chemical plants either degrades due to corrosive environments, e.g., chlorides and sulfides,
and/or become damaged during service due to the various corrosion damage mechanisms. Thus, in this study, after numerically
and experimentally analyzing the welding residual stress of a multi-pass welded A106 Gr B steel pipe, the sulfide stress corrosion
cracking (SSCC) characteristics were assessed in a 3.5 wt.% NaCl solution that was saturated with H2S gas at room temperature on the basis of NACE TM 0177-90. The specimens used are of two kinds: un-notched and notched. Then,
the sulfide corrosion fatigue (SCF) strength for the un-notched specimen was assessed below the low SSCC limit that was previously
obtained from the SSCC tests for the notched specimen. From the results, in terms of the SSCC and SCF, all the specimens failed
at the heat-affected zone, where a high welding residual stress is distributed. It was found that the low SSCC limit of un-notched
specimens (σSSCCun-notched) was 46% (230 MPa) of the ultimate tensile strength (σU=502 MPa) of a multi-pass welded A106 Gr B steel pipe, and the notched specimens (σSSCCnotched) had 40% (200 MPa) of the ultimate tensile strength. Thus, it was determined that σSSCCun-notched was 13% lower than σSSCCnotched. Further, the sulfide corrosion fatigue limit (σSCFun-notched) was 32% (160 MPa) of the ultimate tensile strength of welded specimens. This σSCF un-notched was 20% lower than σSSCCnotched. 相似文献