Grain Growth of ZnO in ZnO-Bl2O3 Ceramics with Ai2O3 Additions

Grain growth of ZnO during liquid-phase sintering of a ZnO-6 wt% Bi₂O₃ ceramic was investigated for A1₂O₃ additions from 0.10 to 0.80 wt%. Sintering in air for 0.5 to 4 h at 900° to 1400°C was studied. The AI₂O₃ reacted with the ZnO to form ZnAl₂O₄ spinel, which reduced the rate of ZnO grain growth. The ZnO grain-growth exponent was determined to be 4 and the activation energy for ZnO grain growth was estimated to be 400 kJ/mol. These values were compared with the activation parameters for ZnO grain growth in other ceramic systems. It was confirmed that the reduced ZnO grain growth was a result of ZnAl₂O₄ spinel particles pinning the ZnO grain boundaries and reducing their mobility, which explained the grain-growth exponent of 4. It was concluded that the 400 kJ/mol activation energy was related to the transport of the ZnAl₂O₄ spinel particles, most probably controlled by the diffusion of O^2- in the ZnAl₂O₄ spinel structure.     

Sintering Kinetics at Constant Rates of Heating: Effect of Al2O3 on the Initial Sintering Stage of Fine Zirconia Powder

The sinterabilities of fine zirconia powders including 5 mass% Y₂O₃ were investigated, with emphasis on the effect of Al₂O₃ at the initial sintering stage. The shrinkage of powder compact was measured under constant rates of heating (CRH). The powder compact including a small amount of Al₂O₃ increased the densification rate with elevating temperature. The activation energies at the initial stage of sintering were determined by analyzing the densification curves. The activation energy of powder compact including Al₂O₃ was lower than that of a powder compact without Al₂O₃. The diffusion mechanisms at the initial sintering stage were determined using the new analytical equation applied for CRH techniques. This analysis exhibited that Al₂O₃ included in a powder compact changed the diffusion mechanism from grain boundary to volume diffusions (VD). Therefore, it is concluded that the effect of Al₂O₃ enhanced the densification rate because of decrease in the activation energy of VD at the initial sintering stage.     

Effect of Physical Nature of Powders and Firing Atmosphere on ZnAI2O4 Formation

The rate of ZnA1₂O₄ formation for binary powder mixtures of ZnO and α-Al₂O₃ (dense coarse particles and weak agglomerates of fine powder) fired in air or O₂ atmospheres was measured and the microstructures of those systems were observed by scanning electron microscopy. With dispersed dense particles of α-Al₂O₃, the Al₂O₃ surfaces were covered with ZnO and the spinel grew into the particles maintaining essentially a constant reaction interface area. Calculations based on geometric measurements and use of Jander's equation gave a similar high activation energy, 354 kJ/mol, which corresponds to the activation energy of volume diffusion of Zn²⁺ in ZnAl₂O₄. An oxygen atmosphere had no effect. With a matrix of fine α-Al₂O₃ powder and dispersed granules of ZnO, a higher reaction rate occurred because of an increase in reaction interface area due to penetration of the powder compact matrix by ZnO vapor, which was enhanced by an O₂ atmosphere. The reaction layer grew into the alumina matrix adjoining the ZnO granules with a parabolic rate law. Apparent activation energies below ∼200 kJ/mol were calculated.     

Fabrication of Transparent, Sintered Sc2O3 Ceramics

We report here the fabrication of transparent Sc₂O₃ ceramics via vacuum sintering. The starting Sc₂O₃ powders are pyrolyzed from a basic sulfate precursor (Sc(OH)_2.6(SO₄)_0.2·H₂O) precipitated from scandium sulfate solution with hexamethylenetetramine as the precipitant. Thermal decomposition behavior of the precursor is studied via differential thermal analysis/thermogravimetry, Fourier transform infrared spectroscopy, X-ray diffractometry, and elemental analysis. Sinterability of the Sc₂O₃ powders is studied via dilatometry. Microstructure evolution of the ceramic during sintering is investigated via field emission scanning electron microscopy. The best calcination temperature for the precursor is 1100°C, at which the resultant Sc₂O₃ powder is ultrafine (∼85 nm), well dispersed, and almost free from residual sulfur contamination. With this reactive powder, transparent Sc₂O₃ ceramics having an average grain size of ∼9 μm and showing a visible wavelength transmittance of ∼60–62% (∼76% of that of Sc₂O₃ single crystal) have been fabricated via vacuum sintering at a relatively low temperature of 1700°C for 4 h.     

Preparation of Transparent Conductive (ZnO)mIn2O3 Fine Powder by Gel-Combustion Reaction

A fine powder of (ZnO) _m In₂O₃ ( m =3, 4) was obtained by the self-combustion reaction, under firing at a furnace temperature of 350°C in a nitrogen atmosphere, of a gel prepared from a mixed zinc and indium nitrate aqueous solution peptized with citric acid. A (ZnO)₃In₂O₃ single-phase product was obtained when citric acid was substituted by glycine, because the combustion temperature of glycine mixture is >1260°C. The highest electrical conductivity, 0.2 S cm⁻¹, was obtained in a tin-substituted, transparent conducting (ZnO) _m In₂O₃ product, where m =3 and 4.     

Sintering Kinetics at Isothermal Shrinkage: II, Effect of Y2O3 Concentration on the Initial Sintering Stage of Fine Zirconia Powder

The shrinkage behavior of fine zirconia powders containing 2.9 and 7.8 mol% Y₂O₃ was investigated to clarify the effect of Y₂O₃ concentration on the initial sintering stage. The shrinkage of powder compact was measured under both conditions of constant rates of heating (CRH) and constant temperatures. CRH measurements revealed that when the Y₂O₃ concentration of fine zirconia powder increased, the starting temperature of shrinkage shifted to a high temperature. Isothermal shrinkage measurements revealed that the increase in Y₂O₃ concentration causes the shrinkage rate to decrease. The values of activation energy ( Q ) and frequency-factor term (β₀) of diffusion at initial sintering were estimated by applying the sintering-rate equation to the isothermal shrinkage data. When the Y₂O₃ concentration increases, both Q and β₀ of diffusion increase. It is, therefore, concluded that the increase in Y₂O₃ concentration of fine zirconia powder decreases the shrinkage rate because of increasing Q of diffusion at the initial stage of sintering.     

Single-Source Sol-Gel Synthesis of Nanocrystalline ZnAl2O4: Structural and Optical Properties

Nanometer-sized zinc aluminate (ZnAl₂O₄) particles were synthesized from heterometal alkoxides, [ZnAl₂(OR)₈], possessing an ideal cation stoichiometry for the ZnAl₂O₄ spinel. ZnAl₂O₄ is formed at 400°C, which is the lowest temperature reported for the formation of monophasic ZnAl₂O₄. ²⁷Al magic-angle spinning nuclear magnetic resonance spectroscopy revealed that ZnAl₂O₄ possesses an inverse structure at <900°C, while the normal spinel phase is observed at higher temperatures. The homogeneity of the in-depth composition and Zn:Al stoichiometry (1:2) was confirmed by electron spectroscopy for chemical analysis. Evaluation of the valence-band spectra of ZnAl₂O₄ and ZnS suggested that the hybridization of O 2 p and Zn 3 d orbitals is responsible for lowering the bandgap in the latter. The average crystallite size showed an exponential relationship to the calcination temperature (X-ray diffractometry and transmission electron microscopy data). The optical spectra of different spinel powders (average particle sizes, 20–250 nm) showed that the absorption edge exhibits a blue shift as particle size decreases.     

Low Temperature Sintering of Zn3Nb2O8 Ceramics from Fine Powders

A possibility to produce microwave (MW) dielectric materials by liquid-phase sintering of fine particles was investigated. Zn₃Nb₂O₈ powders with a grain size 50–300 nm were obtained by the thermal decomposition of freeze-dried Zn–Nb hydroxides or frozen oxalate solutions. The crystallization of Zn₃Nb₂O₈ from amorphous decomposition products was often accompanied by the simultaneous formation of ZnNb₂O₆. Maximum sintering activity was observed for single-phase crystalline Zn₃Nb₂O₈ powders obtained at the lowest temperature. The sintering of as-obtained powders with CuO–V₂O₅ sintering aids results in producing MW dielectric ceramics with a density 93%–97% of the theoretical, and a Q × f product up to 36 000 GHz at sintering temperature ( T _s)≥680°C. The high level of MW dielectric properties of ceramics was ensured by intensive grain growth during the densification and the thermal processing of ceramics.     

Rapid Rate Sintering of Nanocrystalline ZrO2−3 mol% Y2O3

Conventional ramp-and-hold sintering with a wide range of heating rates was conducted on submicrometer and nanocrystalline ZrO₂–3 mol% Y₂O₃ powder compacts. Although rapid heating rates have been reported to produce high density/fine grain size products for many submicrometer and smaller starting powders, the application of this technique to ZrO₂–3 mol% Y₂O₃ produced mixed results. In the case of submicrometer ZrO₂–3 mol% Y₂O₃, neither densification nor grain growth was affected by the heating rate used. In the case of nanocrystalline ZrO₂–3 mol% Y₂O₃, fast heating rates severely retarded densiflcation and had a minimal effect on grain growth. The large adverse effect of fast heating rates on the densification of the nanocrystalline powder was traced to a thermal gradient/differential densification effect. Microstructural evidence suggests that the rate of densification greatly exceeded the rate of heat transfer in this material; consequently, the sample interior was not able to densify before being geometrically constrained by a fully dense shell which formed at the sample exterior. This finding implies that rapid rate sintering will meet severe practical constraints in the manufacture of bulk nanocrystalline ZrO₂–3 mol% Y₂O₃ specimens.     

Effect of Rigid Inclusions on the Densification and Constitutive Parameters of Liquid-Phase-Sintered YBa2Cu3O6+x Powder Compacts

The presence of rigid inclusions in a powder compact leads to a reduction in the densification rate of the compact and may also lead to processing defects. In this paper, the densification rate and the constitutive parameters of both homogeneous YBa₂Cu₃O_{6+ x} and composite powder compacts (YBa₂Cu₃O_{6+ x} powder with 10 vol% dense inclusions of YBa₂Cu₃O_{6+ x} ) are reported. A small amount of liquid phase, which formed during sintering, was present in the samples. However, even with the presence of a liquid phase, the addition of inclusions still reduces the densification rate of the composite and increases its viscosity. The results have been compared with a published analysis of the problem using measured values of the constitutive parameters. Both the viscosity and viscous Poisson's ratio of the porous body have been measured.     

Reaction of YBa2Cu3O7-δ Powder with NOx Gas in an Aerosol Reactor

Thermodynamic calculations predict, and experiments verify, that YBa₂Cu₃O₇-₈ (123) powder is unstable in the presence of NO_x-containing aerosol reactor exhaust gases at temperatures below about 600°C. Powders collected above the stability temperature are single-phase 123, while powders collected at lower temperature contain Ba(NO₃)₂ formed by reaction of the powder with NO_x, after exit from the hot zone.     

Nature of Intergranular Phase in Nonohmic ZnO Ceramics Containing 0.5 Mol% Bi2O3

The intergranular phase obtained by sintering a binary mixture of ZnO + 0.5 mol% Bi₂O₃ was isolated by using a dilute solution of HCIO₄, which etches ZnO preferentially. The combined results of selected-area electron diffraction and microscopy, microprobe analysis, and X-ray diffraction strongly indicate that the intergranular material is a polycrystalline phase of tetragonal β-Bi₂O₃ ( P 42₁ c ), rather than the amorphous ZnO-Bi₂O₃ phase reported earlier. It appears that the nonohmic behavior in this prototype metal-oxide varistor must be an interfacial property associated with the semiconducting ZnO grains separated by thin layers of high-resistivity Bi₂O₃.     

Processing and Sintering of Ultrafine MgO-ZrO2 and (MgO, Y2O3)-ZrO2 Powders

Chemical coprecipitation was used to produce ultrafine and easily sinterable MgO-stabilized and (MgO, Y₂O₃) stabilized ZrO₂ powders. The sintering behavior is very sensitive to post-precipitation washing because "hard" agglomerates form when the precipitated gels are washed with water, whereas "soft" agglomerates form when they are washed with ethanol. The soft agglomerates pack uniformly, resulting in homogeneous shrinkage of powder compacts to near-theoretical density. The hard agglomerates result in compacts which have regions of localized densification and a signifiint fraction of residual porosity.     

Microstructure and Properties of Co2+: ZnAl2O4/SiO2 Nanocomposite Glasses Prepared by Sol–Gel Method

Transparent bulk Co²⁺: ZnAl₂O₄/SiO₂ nanocomposites containing nanocrystalline Co²⁺: ZnAl₂O₄ dispersed in silica glass matrix were obtained by the sol–gel method. The gels of composition 89SiO₂–6Al₂O₃–5ZnO− x CoO ( x =0.2, 0.4, 0.6, 0.8, 1.0) (mol%) were prepared at room temperature by using two different aluminum salts, aluminum nitrate and aluminum alkoxide (aluminum-iso-propoxide, Al(OPrⁱ)₃), as starting materials. The transparent gels were converted to the crystalline phase of gahnite by heating above 900°C. The microstructural evolution of gels was characterized. The effect of Co²⁺ concentration on spectroscopic properties was also discussed. Co²⁺: ZnAl₂O₄ nanocrystals dispersed in the SiO₂-based glass are formed at lower heat-treatment temperature and shorter heating time by using Al(OPrⁱ)₃ as raw material.     

Grain Growth in Sintered ZnO and ZnO-Bi2O3 Ceramics

Grain growth in a high-purity ZnO and for the same ZnO with Bi₂O₃ additions from 0.5 to 4 wt% was studied for sintering from 900° to 1400°C in air. The results are discussed and compared with previous studies in terms of the phenomenological kinetic grain growth expression: G ⁿ— G ⁿ₀= K ₀ t exp(— Q/RT ). For the pure ZnO, the grain growth exponent or n value was observed to be 3 while the apparent activation energy was 224 ± 16 kJ/mol. These parameters substantiate the Gupta and Coble conclusion of a Zn²⁺ lattice diffusion mechanism. Additions of Bi₂O₃ to promote liquidphase sintering increased the ZnO grain size and the grain growth exponent to about 5, but reduced the apparent activation energy to about 150 kJ/mol, independent of Bi₂O₃ content. The preexponential term K ₀ was also independent of Bi₂O₃ content. It is concluded that the grain growth of ZnO in liquid-phase-sintered ZnO-Bi₂O₃ ceramics is controlled by the phase boundary reaction of the solid ZnO grains and the Bi₂O₃-rich liquid phase.     

Solubility and Crystal Growth of ZnAl2,O4 and AI2O3 in Molten PbF2 Solutions

The solubility of ZnAl₂O₄ (gahnite spinel) and NZOI (corundum) in their respective molten PbF₂ solutions was determined by a sealed-tube quenching method between 900° and 1250°C. Differential thermal analysis was used below 900°C. The solubilities (crystal-constituent/ PbF₂ weight ratio) at 1200°C were 0.151 for A1₂O₃ and 0.108 for ZnAl₂O₄, whereas at 900°C they were 0.093 and 0.048, respectively. These results are compared with those of single-crystal growth experiments and the crystalline products are described.     

Synthesis and Characterization of MgAl2O4 Spinel Precursor from a Heterogeneous Alkoxide Solution Containing Fine MgO Powder

A precursor was synthesized from a heterogeneous alkoxide solution that contained fine MgO powder, which allowed the preparation of MgAl₂O₄ spinel powder with high sinterability characteristics. The precursor consisted of a mixture of boehmite (AlO(OH)) and a mixed hydroxide (Mg₄Al₂(OH)₁₄· 3H₂O). The spinel phase formed through two steps: (i) decomposition of the mixed hydroxide at low temperature and (ii) solid-state reaction between MgO and γ-Al₂O₃ at higher temperatures. Dense polycrystalline spinel could be obtained from the calcined powders at sintering temperatures as low as 1400°C.     

Sintering, Crystallization, and Properties of B2O3/P2O5-Doped Li2O·Al2O3·4SiO2 Glass-Ceramics

Sintering, crystallization, microstructure, and thermal expansion of Li₂O·Al₂O₃·4SiO₂ glass-ceramics doped with B₂O₃, P₂O₅, or (B₂O₃+ P₂O₅) have been investigated. On heating the glass powder compacts, the glassy phase first crystallized into high-quartz s.s., which transformed into β-spodumene after the crystallization process was essentially complete. The effects of dopants on the crystallization of glass to high-quartz s.s. and the subsequent transformation of high-quartz s.s. to β-spodumene were discussed. The major densification occurred only in the early stage of sintering time due to the rapid crystallization. All dopants were found to promote the densification of the glass powders. The effect of doping on the densification can fairly well be explained by the crystallization tendency. All samples heated to 950°C exhibited a negative coefficient of thermal expansion ranging from about −4.7 × 10^-6 to −0.1 × 10^-6 K^-1. Codoping of B₂O₃ and P₂O₅ resulted in the highest densification and an extremely low coefficient of thermal expansion.     

Retrograde Densification of Calcined and Glass Precursors of Approximate (Bi,Pb)2Sr2Ca2Cu3O10 Stoichiometry

Retrograde densification of pelletized calcines and glasses having an approximate (Bi,Pb)₂Sr₂Ca₂Cu₃O₁₀ starting stoichiometry and sintered at ∼850°C can be described by first-order rate equations. Retrograde densification in the calcine precursors was largely due to the development of open pores, and was approximately proportional to the concentration of the (Bi,Pb)₂Sr₂CaCu₃O₁₀ phase. In the glasses, retrograde densification is mainly caused by porosity accompanying the growth of a needlelike Sr─Ca─Cu─O phase, together with (Bi,Pb)₂Sr₂Ca₂Cu₃O₁₀ and (Bi,Pb)₂Sr₂CaCu₂O₈.     

Microstructure and Nonlinear Properties of Microwave-Sintered ZnO-V2O5 Varistors: I, Effect of V2O5 Doping

The modification of the densification behavior and the grain-growth characteristics of the microwave-sintered ZnO materials, caused by the incorporation of V₂O₅ additives, have been systematically studied. Generally, the addition of V₂O₅ markedly enhances the densification rate, such that a density as high as 97.9% of the theoretical density and a grain size as large as 10 µm can be attained for a sintering temperature as low as 800°C and a soaking time as short as 10 min. Increasing the sintering temperature or soaking time does not significantly change the sintered density of the ZnO-V₂O₅ materials but it does monotonously increase their grain size. Varying the proportion of V₂O₅ in the range of 0.2-1.0 mol% does not pronouncedly modify such behavior. The leakage current density ( J _L) of these high-density and uniform-granular-structure samples is still large, which is amended by the incorporation of 0.3 mol% of Mn₃O₄ in the ZnO materials, in addition to 0.5 mol% of the V₂O₅ additives. Samples that are obtained using such a method possess good nonohmic characteristics (α= 23.5) and a low leakage current density ( J _L= 2.4 10^-6 A/cm²).