Thermal stability and abrasion resistance of polyacrylate/nano-silica hybrid coatings

Polyacrylate (PAE)/nano-silica (SiO₂) hybrids were prepared by an in situ sol–gel process of tetraethyl orthosilicate in the presence of PAE toluene solution. The hybrid coatings were fabricated using a PAE/SiO₂ suspension by the traditional casting. Their intermolecular interaction and morphology, as well as thermal, mechanical, and optical properties, were investigated using Fourier transform infrared spectroscopy, field-emission scanning electron microscope, differential scanning calorimetry and TG/DTA thermogravimetric analysis, coating impact testing, and UV–Vis spectroscopy, respectively. At the same time, their abrasive properties were carried out by abrasion resistance and nanoindentation tests. The results indicate that silica nanoparticles, with diameter about 30 nm, can disperse homogeneously in the PAE matrix, where hydrogen bonds between the PAE and nano-silica are formed. Therefore, homogeneous dispersion of nano-silica particles provides high transparency for the PAE/SiO₂ hybrid coating as the size of nano-silica phase is much smaller than the wavelength (390–770 nm) of visible light. PAE/nano-silica hybrid coatings have increased T _g and thermal stability including the onset decomposition temperature, 10 % weight loss temperature, and char at 700 °C. Additionally, the incorporation of nano-silica particles improves the glossiness of the PAE/nano-silica hybrid coatings and enhances their abrasion resistance and surface hardness. The nano-silica content has obvious effect on the thermal, mechanical, optical, and anti-abrasion properties of PAE/SiO₂ hybrid coatings. With the consideration of all the properties of hybrid coatings, the PAE/SiO₂ hybrid containing 10 phr of nano-silica has the optimal composition. These PAE/nano-silica hybrid coatings have potential applications in high-performance hologram image recording.     

PANI-chitosan-TiO2 ternary nanocomposite and its effectiveness on antibacterial and antistatic behavior of epoxy coating

A straightforward approach has been developed for fabricating antibacterial and antistatic epoxy coatings by using polyaniline-chitosan modified TiO₂ ternary nanocomposite. This nanocomposite was synthesized through the following steps. First, chitosan was grafted onto the TiO₂ nanoparticles and then final nanocomposite was prepared via solution polymerization of aniline. Electrical conductivity measurement revealed that nanocomposite with 7.5 wt % of the modified TiO₂ nanoparticles has noticeably higher conductivity compared to polyaniline. Evaluating the coatings' antibacterial property indicated epoxy coatings with the content of ternary nanocomposite show significant bactericidal activity against Gram-positive bacteria and have acceptable antibacterial action against Gram-negative ones. Also, obtained results showed that the ternary nanocomposite would greatly decrease coatings' surface resistivity and when nanocomposite content is about 2 wt % surface resistivity is about 3 × 10⁷ Ω sq⁻¹. On the contrary, the coating with nanocomposite loading exhibits improved thermal and mechanical performance compared to the coating made of neat epoxy. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47629.     

Effect of ceria and zirconia nanoparticles on corrosion protection and viscoelastic behavior of hybrid coatings

Organic–inorganic hybrid nanocomposite coatings contain inorganic particles that are dispersed in organic phase in nanometric dimensions. Ceria and zirconia colloidal dispersions are uniformly distributed in the epoxy silica-based hybrid nanocomposite by sol–gel method and coated on 1050 aluminum alloy substrate with spin-coating technique. The hybrid sol is prepared by organic–inorganic precursors formed by hydrolysis and condensation of 3-glycidoxypropyltrimethoxysilane and tetraethylorthosilicate (TEOS) in acidic solution using bisphenol A as networking agent and 1-methylimidazole as initiator in the presence of various ratios of ZrO₂ and CeO₂ colloidal nanoparticles. Particle size distribution, surface morphology and inorganic components distribution were determined by scanning electron microscopy (SEM) and EDXA techniques. SEM and Si, Zr, Ce mapping micrographs proved the uniform distribution of nanoparticles in the coatings. Transmission electron microscopy indicated that the nanoparticles dimension stay at the nanoscale level. The glass transition temperature (T _g) and loss properties (damping) of coatings were evaluated by dynamic mechanical thermal analysis. The corrosion protection of the coatings on the 1050 AA substrate was studied by potentiodynamic measurements. The results indicated that by introducing ceria nanoparticles in 1:1 molar ratio to TEOS in coating composition, corrosion protection was improved. However, the simultaneous presence of two nanoparticles (i.e., ceria and zirconia in 1:1 molar ratio) in the coating compositions increased the corrosion protection efficiency up to 99.8 %. The multiple glass transitions and shifting to higher and wide range of temperatures by adding ceria and zirconia nanoparticles indicated a better network interaction between inorganic nanoparticles and organic molecular chains which also led to better corrosion protection of the coating in this composition.     

Al2O3/Si3N4 nanocomposite coating on aluminum alloy by the anodizing route: Fabrication,characterization, mechanical properties and electrochemical behavior

An Al₂O₃/Si₃N₄ nanocomposite coating was successfully fabricated on commercial aluminum alloy. Hardness measurements, polarization and electrochemical impedance spectroscopy (EIS) were employed to study the mechanical and corrosion behaviors of the coatings. Field-Emission Scanning Electron Microscopy (FE-SEM) equipped with Energy Dispersive Spectroscopy (EDS) and X-ray diffraction (XRD) were utilized to characterize the surface morphology and phase composition of the coatings. Also, coatings abrasive wear properties were evaluated with a modified ASTM G105 standard. FE-SEM image, EDS and XRD analysis revealed the presence of Si₃N₄ in the coating. Furthermore, the results showed hardness of the coatings to increase from 380±50 HV for the anodized layer to 712±36 HV for the composite coatings that were formed in an electrolyte containing 6 gr/lit Si₃N₄ nanoparticles. Electrochemical measurements indicated that corrosion resistance of the nanocomposite coating significantly increased compared to the anodized coating. In addition, the effect of Si₃N₄ nanoparticles into the nanocomposite coatings on abrasive wear mechanism and mass loss rate of the coatings was investigated.     

Effectiveness of PANI/Cu/TiO2 ternary nanocomposite on antibacterial and antistatic behaviors in polyurethane coatings

Surfaces with antibacterial and antistatic functionalities are one of the new demands of todays' industry. Therefore, a facile method for the preparation of multifunctional polyaniline/copper/TiO₂ (PANI/Cu/TiO₂) ternary nanocomposite based on in situ polymerization is presented. This nanocomposite was characterized through the different techniques and was utilized for induction of antibacterial and antistatic properties in polyurethane coatings. Measurement of the conductivity of PANI/Cu/TiO₂ ternary nanocomposite indicated higher electrical conductivity of this nanocomposite compared to pure PANI. The antibacterial activity of the modified polyurethane coatings was tested against Gram-positive and Gram-negative bacteria which led to remarkable reduction in bacterial growth. Besides, it was observed that polyurethane coating with 2 wt % content of ternary nanocomposite has a surface electrical resistance equal 4 × 10⁸ Ω/sq which acquires surface electrical resistance of standard antistatic coatings. The final coatings were also characterized in terms of thermal and mechanical properties to investigate the effect of the ternary nanocomposite on improvement of these properties. © 2020 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48825.     

New approach for simultaneous enhancement of anticorrosive and mechanical properties of coatings: Application of water repellent nano CaCO3–PANI emulsion nanocomposite in alkyd resin

New alkyd coatings were prepared by addition of water-based polyaniline–4% CaCO₃ (PAC) nanocomposites into alkyd resin. Pure polyaniline (PANI) and PAC were synthesized using ultrasound assisted emulsion polymerization and added to alkyd resin to form nanocomposite coating. Nano CaCO₃ was added in different percentage ranging from 0% to 8% of monomer during the synthesis of polyaniline. XRD and TEM reveals that water repellent nano CaCO₃ is thoroughly dispersed in PANI matrix. The effect of PANI and PAC nanocomposite on mechanical and anticorrosion performance of alkyd coating was evaluated. An electrochemical measurement (Tafel Plots) shows that corrosion current I_corr was decreased from 0.89 to 0.03 μA/cm², when PAC nanocomposite was added to neat coatings. Positive shift of E_corr. also indicates that PAC nanocomposite acts as an anticorrosive additive to alkyd coating. Presence of water repellant nano CaCO₃ in PAC nanocomposite has exhibited dual effect, such as improvement in mechanical and anticorrosion properties. The experimental results have shown superiority of PAC nanocomposite over PANI when PAC nanocomposite added to alkyd coatings.     

Development of poly(vinylcarbazole)/alumina nanocomposite coatings for corrosion protection of 316L stainless steel in 3.5% NaCl medium

Poly(vinylcarbazole) (PVK) and PVK‐alumina (Al₂O₃) nanocomposite coatings were electrochemically coated on 316 L stainless steel (SS) substrates for corrosion protection of 316 L SS in 3.5 weight (wt) % NaCl medium. The formation of PVK and incorporation of nanoalumina particles in PVK‐Al₂O₃ nanocomposite coatings were confirmed from attenuated total reflectance‐infrared spectroscopy (ATR‐IR). Thermal analysis (TG) results showed enhanced thermal stability for the composites relative to PVK. Incorporation of Al₂O₃ nanoparticles enhanced the micro hardness of PVK coated 316 L SS. The dispersion of alumina nanoparticles was examined via scanning electron microscope (SEM) and tunneling electron microscopy (TEM) and revealed distinct features. The influence of nanoparticles on the barrier properties of PVK and PVK‐Al₂O₃ nanocomposites was evaluated in aqueous 3.5 wt % NaCl by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) studies. The results proved that PVK nanocomposite coatings provided better protection for 316 L SS than PVK coatings. The drastic increase in impedance values is due to the high corrosion resistance offered by the PVK nanocomposite coatings that arises due to the interaction between Al₂O₃ nanoparticles and PVK. The highest corrosion protection shown by the 2 wt % nano Al₂O₃ incorporated PVK composite coatings proved enhanced corrosion resistance compared to PVK. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44937.     

Poly(3-Octylthiophene) and Poly(3-Octylthiophene)/TiO2-Coated on Al1050: Electrosynthesis,Characterization and Its Corrosion Protection Ability in NaCl Solution

In this study, 3-octylthiophene (3OT) and its nanocomposites with TiO₂(3OT/TiO₂) were electrochemically synthesized in different initial monomer concentrations (50, 75, 100, and 150 mM) in 0.1 M tetraethylammonium tetrafluoroborate (TEABF₄)/acetonitrile (CH₃CN) on a glassy carbon electrode (GCE). The best modified electrodes, which were taken from the optimum conditions of redox behaviors, were also electropolymerized in 0.5 M oxalic acid/acetonitrile (CH₃CN) solution on Al1050 electrode. The modified Al1050 electrodes were characterized by optical microscope, FTIR-ATR, SEM-EDX, and EIS. The optimum conditions of the electrocoated P(3OT)/Al1050 and P(3OT)/TiO₂ nanocomposites on Al1050 electrode were investigated for corrosion performances against 3.5% NaCl solution. The corrosion tests were performed by EIS and Tafel extrapolation plots together with the equivalent circuit model of R_s(Q_c(R_c(Q_pR_ct))). P(3OT)/TiO₂ nanocomposite films showed higher protection efficiency (PE = 89%) than P(3OT) films (PE = 81%). The P(3OT)/TiO₂ nanocomposite films coated on Al1050 electrodes may be used in industrial applications of corrosion protection against salt water.     

Facile fabrication approach for a novel multifunctional superamphiphobic coating based on chemically grafted montmorillonite/Al<Subscript>2</Subscript>O<Subscript>3</Subscript>-polydimethylsiloxane binary nanocomposite

In this paper, a novel multifunctional superamphiphobic coating for anticorrosion was successfully prepared on aluminum substrate via a simple spraying technique. Al₂O₃ nanoparticles were chemically grafted onto montmorillonite (MMT) nanosheets via coupling effect of NH₂-C₃H₆-Si(OC₂H₅)₃ (KH-550) and then modified by low surface energy material polydimethylsiloxane (PDMS). The ethylene tetrafluoroethylene (ETFE) composite coating with 25 wt% MMT/Al₂O₃-PDMS binary nanocomposite exhibited well-designed nano/μ structures and possessed superamphiphobicity with high contact angles towards water (164°), glycerol (158°) and ethylene glycol (155°). This coating demonstrated outstanding self-cleaning ability and strong adhesive ability (Grade 1 according to the GB/T 9286). The superhydrophobicity could be maintained after 8000 times abrasion or annealing treatment for 2 h under 350 °C. The coating still retained high water-repellence after immersion in 1 mol/L HCl (146°), 1 mol/L NaOH (144°) and 3.5 wt% NaCl (151°) solutions for 30 d. It should be noted that this superamphiphobic coating revealed excellent long-term corrosion protection with extremely low corrosion rate (4.3 × 10^?3 μm/year) and high protection performance (99.999%) after 30 d immersion in 3.5 wt% NaCl solutions based on electrochemical corrosion measurements. It is believed that such integrated functional coating could pave new way for self-cleaning and anticorrosion applications under corrosive/abrasive environment.     

Incorporation of silica network and modified graphene oxide into epoxy resin for improving thermal and anticorrosion properties

In this study, the silica network and functionalized graphene oxide (GO) were incorporated into the epoxy coating systems, which was aimed to improve the thermal property and corrosion resistance of epoxy coatings. First, tetraethyl orthosilicate (TEOS) oligomers and epoxy hybrid was fabricated through sol–gel method. Then the (3-aminopropyl) triethoxysilane (APTES) modified graphene oxide (FGO) was added into the epoxy hybrid composite to obtain anticorrosion coatings. Fourier transform infrared spectroscopy, thermogravimetric analysis (TGA), Raman spectrum, and X-ray photoelectron spectrum were conducted to evaluate the structural information of GO and APTES modified GO nanosheets. The results indicated that the APTES successfully grafted onto the surface of GO sheets. Besides, TGA curves, electrochemical measurements and salt spray test were also carried out to characterize the thermal performance and corrosion resistance of GO based epoxy coatings. The TGA results revealed that the thermal performance of epoxy coating containing silica network and FGO nanofiller (ES/FGO) was significantly strengthened compared to pure epoxy. The initial degradation temperature of epoxy coating was increased from 300 to 343.7°C after incorporation of silica component and FGO. The EIS measurements demonstrated that the impedance modulus of ES/FGO was significantly higher than neat epoxy, which indicated that the corrosion resistance of epoxy was substantially strengthened after introduction of silica component and FGO. The corrosion rate and inhibition efficiency of epoxy composite coatings were also shifted from 1.237 × 10⁻⁷ mm/year and 76.6% (for neat epoxy) to 1.870 × 10⁻⁹ mm/year and 99.6% (for ES/FGO), respectively. The salt spray test also revealed that the silica and FGO can improve the corrosion resistance of epoxy coating. Additionally, the dispersion of GO sheets was also enhanced after the modification of APTES siloxane.     

Synthesis and characterization of UV-curing epoxy acrylate coatings modified with organically modified rectorite

Epoxy acrylate (EA) coatings modified with organically modified rectorite (OREC) were synthesized employing the ultraviolet-curing technique. Two kinds of alkyl ammonium ions, octadecyltrimethylammonium chloride (OTAC) and [2-(methacryloyloxy)ethyl]trimethylammonium chloride (MAOTMA), were used to modify rectorite (REC). The methacrylate functionalities of MAOTMA were capable of reacting with the acrylate groups of EA. The structure of OREC was characterized by FTIR and XRD and the results indicated that the surfactants were successfully intercalated into the REC interlayers via cation exchange process. The morphology of nanocomposites was investigated by SEM and TEM. OREC showed better dispersion in EA matrix compared with unmodified REC. The T _g of neat EA obtained by DMA was 75.6°C, while for 5 wt% EA/MAOTMA-REC and EA/OTAC-REC nanocomposites it increased to 76.5 and 80.8°C, respectively. The nanocomposite with 3 wt% loading of OTAC-REC had the highest T _g (89.7°C). TGA revealed that the thermal stability of nanocomposites was enhanced by OTAC-REC and MAOTMA-REC and the thermal stability of EA/MAOTMA-REC nanocomposites was better than that of EA/OTAC-REC nanocomposites. The mechanical properties of nanocomposites containing OTAC-REC and MAOTMA-REC were better than those of nanocomposites containing unmodified REC. With increasing OREC content, the adhesive force of nanocomposites decreased slightly and the flexibility increased significantly.     

Corrosion protection of AISI 316 stainless steel by ALD alumina/titania nanometric coatings

Stainless steels are used today in a wide range of applications as a result of their combination of high corrosion resistance and good mechanical properties. In some applications, for example, temporary contact biomedical devices or solar water heaters, corrosion resistance may need further improvement, and surface coatings may be applied for enhanced protection. In this study, AISI 316 stainless steel samples with two different standard industrial finishes were coated using atomic layer deposition (ALD) of Al₂O₃/TiO₂ layers. The morphology, composition and corrosion protection was then investigated using different techniques. Atomic force microscopy (AFM) and scanning electron microscopy (SEM) were used to obtain a morphological characterization of coatings and substrates. Glow discharge optical emission spectrometry (GDOES) was used to obtain an in-depth profile of composition. Polarization curves in a 0.2 M NaCl solution were used to evaluate the corrosion protection given by the coatings. The deposited ALD layers were found to be almost flawless. The measured RMS roughness values were compared before and after the ALD, and were around 50 and 370 nm for the two samples. GDOES profiles were strongly influenced by the roughness of the substrate. The corrosion protection obtained on AISI 316 stainless steel by the application of nanometric coatings proved to be very effective in reducing the passive region current density from 10^?7 to less than 10^?9 A/cm² and increasing the passive region potential interval from 0.8 to 1.3 V before breakdown.     

Poly(vinyl alcohol)/CaCO3‐diacid nanocomposite: Investigation of physical and wetting properties and application in heavy metal adsorption

Poly(vinyl alcohol) (PVA) nanocomposite and modified CaCO₃ nanoparticles (NPs) were fabricated by ultrasound agitation method with particle content altering from 3, 5, and 8 wt %. The CaCO₃ surface was successfully treated by 10 wt % of bioactive dicarboxylic acid (DA). The influences of loading modified NPs on the thermal, mechanical, adsorption, contact angle, and physical properties of the poly(vinyl alcohol) nanocomposite films were thoroughly studied. The results showed that incorporation of modified CaCO₃ into the PVA matrix had better performance than the pure PVA. Meanwhile, tensile strength, Young's modulus, and thermal stability are enhanced from 33.36 MPa, 1.26 GPs, and 242.918C (neat PVA) to 81.7 MPa, 4.81 GPa, and 312.95 °C (PVA/CaCO₃‐DA NC 5 wt %), respectively. Also, the adsorption capacity of the PVA/CaCO₃‐DA NCs 5 and 8 wt % revealed that the NC films could act as an appropriate absorbent for the removal of Cd(II) ions with maximum adsorption capacity of about 20.70 and 25.19 mg g^?1 for Cd(II), respectively. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45414.     

Performance of corrosion protective epoxy blend-based nanocomposite coatings: a review

ABSTRACT

Epoxy is a thermosetting polymer with exceptional mechanical robustness, thermal stability, and chemical resistance. This article is devoted to updating development, processing, and physicochemical characterizations of epoxy-based anti-corrosion coatings. Incorporation of different polymers in epoxy matrix has motivated extensive research progress in the field of corrosion protection. Epoxy has been blended with polyaniline, polypyrrole, polythiophene, polyamide, polyester, polyurethane, poly(vinyl alcohol), and polydimethylsiloxane to form corrosion protective coatings. The addition of conducting polymer and nanofiller to epoxy matrix modified the nanocomposite morphology and facilitated the development of passive layer at metal/polymer interface. Consequently, nanocomposite coatings act as physical barrier to hinder the penetration of corrosive ions. Likewise, fine dispersion of nanocarbon and inorganic nanoparticles in compatible blends of epoxy/polyamide, epoxy/polyester, epoxy/polyurethane, and epoxy/poly(vinyl alcohol) has resulted in improved adhesion, wear, barrier and anticorrosion properties of the nanocomposite coatings. Design of epoxy blend-based nano-architectures may facilitate appropriate tailoring of overall performance of the resulting anti-corrosion coatings for advance technical applications including aerospace, automotive, construction, electronic devices, and biomedical relevances. New processing techniques may overcome challenges toward high performance future epoxy-based coatings.     

Preparation and properties of KH550-Al2O3/PI–EP nanocomposite material

First, polyimide (PI)–epoxy resin (EP) polymer matrix was prepared from 3,3′-diethyl-4,4′-diamino diphenyl methane (DEDADPM), benzophenone tetracarboxylic acid dianhydride (BTDA) and epoxy resin (E-51), through thermal imide process. Then, the nanometer alumina (Al₂O₃) modified by the coupling agent, (3-aminopropyl)triethoxysilane (KH550), was doped into the PI–EP polymer matrix, using an in situ sol–gel method to prepare a series of KH550-Al₂O₃/PI–EP nanocomposite materials based on different KH550-Al₂O₃ contents. Fourier transform infrared spectroscopy (FTIR) indicated that in the presence of chemical reaction between poly(amic acid) and epoxy resin, an imide ring was formed, the thermal imidization reaction of the materials was completed and the KH550-Al₂O₃ had doped into the PI–EP polymer matrix. The heat-resistance, dielectric specification and mechanical properties of KH550-Al₂O₃/PI–EP nanocomposite materials were evaluated. The results showed that the decomposition temperatures were ranged between 438 and 450 °C, dielectric constant and dielectric loss were in the range of 3.32–3.71 and 1.5 × 10^?3–2.5 × 10^?2, respectively, and they all increased with the increase of KH550-Al₂O₃ content (0–10 wt%), but the shear strength first increased and then decreased, attained its maximum value of 10.64 MPa at 8 wt%, which was about 119 % higher than that of undoped material. The adhesive forces of nanocomposite materials were all at higher level (one or two levels). Thus, the overall performance of KH550-Al₂O₃/PI–EP nanocomposites was the best when the doping amount of KH550-Al₂O₃ was 8 wt%. The properties such as high heat-resistance, dielectric properties and ready attachment of impregnating varnish to steel plate with very high strength fully met the necessary requirement.     

Effects of Yb and Sc co-doping on the thermal properties and CMAS corrosion of garnet-type (Y3-xYbx)(Al5-xScx)O12 ceramics

Thermal barrier coatings with excellent thermal performance and corrosion resistance are essential for improving the performance of aero-engines. In this paper, (Y_3-xYb_x)(Al_5-xSc_x)O₁₂ (x = 0, 0.1, 0.2, 0.3) thermal barrier coating materials were synthesized by a combination of sol-gel method and ball milling refinement method. The thermal properties of the (Y_3-xYb_x)(Al_5-xSc_x)O₁₂ ceramics were significantly improved by increasing Yb and Sc doping content. Among designed ceramics, (Y_2.8Yb_0.2)(Al_4.8Sc_0.2)O₁₂ (YS-YAG) showed the lowest thermal conductivity (1.58 Wm^?1K^?1, at 800 °C) and the highest thermal expansion coefficient (10.7 × 10^?6 K^?1, at 1000 °C). In addition, calcium-magnesium- aluminum -silicate (CMAS) corrosion resistance of YS-YAG was further investigated. It was observed that YS-YAG ceramic effectively prevented CMAS corrosion due to its chemical inertness to CMAS as well as its unique and complex structure. Due to the excellent thermal properties and CMAS corrosion resistance, YS-YAG is considered to be prospective material for thermal barrier coatings.     

Application of EIS and salt spray tests for investigation of the anticorrosion properties of polyurethane-based nanocomposites containing Cr2O3 nanoparticles modified with 3-amino propyl trimethoxy silane

The Cr₂O₃ nanoparticles were modified with 3-amino propyl trimethoxy silane in order to obtain proper dispersion and increment compatibility with the polyurethane coating matrix. The nanocomposites prepared were applied on the St-37 steel substrates. The existence of 3-amino propyl trimethoxy silane on the surface of the nanoparticles was investigated by Fourier transform infrared (FTIR) spectroscopy and thermal gravimetric analysis (TGA). Dispersion of the surface modified particles in the polyurethane coating matrix was studied by a field emission-scanning electron microscope (FE-SEM). The electrochemical impedance spectroscopy (EIS) and salt spray tests were employed in order to evaluate the corrosion resistance of the polyurethane coatings. Polarization test was done in order to investigate the corrosion inhibition properties of the Cr₂O₃ nanoparticle on the steel surface in 3.5 wt.% NaCl solution. The adhesion strengths of the coatings were evaluated by pull-off adhesion tester before and after 120 days immersion in 3.5 wt.% NaCl solution. FT-IR and TGA analyses revealed that surface modification of the nanoparticles with 0.43 silane/5 g pigment resulted in the greatest amount of silane grafting on the surface of particles. Results obtained from FE-SEM analysis showed that the surface modified nanoparticles dispersed in the coating matrix properly. Results obtained from EIS and salt spray analyses revealed that the surface modified particles enhanced the corrosion protection performance of the polyurethane coating considerably. The improvement was more pronounced for the coating reinforced with 0.43 g silane/5 g pigment. Moreover, the adhesion loss decreased in the presence of surface modified nanoparticles with 0.43 silane/5 g pigment.     

The synthesis of poly(vinyl chloride) nanocomposite films containing ZrO2 nanoparticles modified with vitamin B1 with the aim of improving the mechanical,thermal and optical properties

In the present investigation, solution casting method was used for the preparation of nanocomposite (NC) films. At first, the surface of ZrO₂ nanoparticles (NPs) was modified with vitamin B₁ (VB₁) as a bioactive coupling agent to achieve a better dispersion and compatibility of NPs within the poly(vinyl chloride) (PVC) matrix. The grafting of modifier on the surface of ZrO₂ was confirmed by Fourier transform infrared spectroscopy and thermogravimetric analysis (TGA). Finally, the resulting modified ZrO₂ (ZrO₂–VB₁), was used as a nano-filler and incorporated into the PVC matrix to improve its mechanical and thermal properties. These processes were carried out under ultrasonic irradiation conditions, which is an economical and eco-friendly method. The effect of ZrO₂–VB₁ on the properties and morphology of the PVC matrix was characterized by various techniques. Field emission scanning electron microscopy and transmission electron microscopy analyses showed a good dispersion of fillers into the PVC matrix with the average diameter of 37–40 nm. UV–Vis spectroscopy was used to study optical behavior of the obtained NC films. TGA analysis has con?rmed the presence of about 7 wt% VB₁ on the surface of ZrO₂. Also, the data indicated that the thermal and mechanical properties of the NC films were enhanced.     

Characterisation of urushiol formaldehyde polymer/multihydroxyl polyacrylate/SiO2 nanocomposites prepared by the sol–gel method

Novel anti-ultraviolet UFP/MPA/SiO₂ nanocomposite coatings were prepared from urushiol formaldehyde polymer (UFP) and multihydroxyl polyacrylate resin (MPA) via the sol–gel process. FT-IR spectroscopy was employed to reveal the nanocomposite structure between UFP/MPA and nano-SiO₂. TEM was used to observe the size scale and the distribution of nanoparticles throughout the polymer matrix. Simultaneously, the dynamic mechanical properties were characterised through dynamic mechanical thermal analysis (DMTA). The influence of the SiO₂ content on the physical mechanical and anticorrosive properties of UFP/MPA/SiO₂ nanocomposites was investigated. Moreover, the 1000 h anti-ultraviolet tests showed that the ultraviolet resistance of UFP/MPA/SiO₂ coatings improved. The best anti-ultraviolet and anticorrosive properties were achieved when the SiO₂ content was 5 wt.%.     

Polydopamine functional reduced graphene oxide for enhanced mechanical and electrical properties of waterborne polyurethane nanocomposites

Waterborne polyurethane/polydopamine (PDA) functional reduced graphene oxide (WPU/PDRGO) nanocomposites were prepared by in situ emulsification method. The presence of a PDA layer and the partial reduction of GO by PDA were confirmed by FTIR, XRD, Raman spectra, and TGA. It was found that the interfacial PDA layers facilitated the dispersion of the PDRGO sheets in the WPU matrix and enhanced mechanical properties of the WPU matrix. The resulting WPU/PDRGO nanocomposite coatings show excellent electrical conductivity (9.9?×?10^?6–1.1?×?10^?4 S cm^?1) corresponding to a PDRGO content of 1–16 wt%. The obtained waterborne polyurethane/graphene nanocomposite dispersions are promising for anticorrosion, antistatic, conductive, and electromagnetic interference shielding coatings.