Influence of Yttrium Ion-implantation on Oxidation Kinetics of Co-40Cr Alloy and Property of Oxide/Substrate Interface

The isothermal and cyclic oxidizing kinetics of Co-40Cr alloy and its yttrium ion-implanted samples were studied at 1000℃ in air by thermal-gravity analysis （TGA）. Scanning electronic microscopy （SEM） was used to examine the Cr203 oxide film＇s morphology after oxidation. Secondary ion mass spectroscopy （SIMS） method was used to examine the binding energy change of chromium caused by yttrium doping. Acoustic emission （AE） method was used in situ to monitor the cracking and spalling of oxide films formed on both samples during oxidizing and subsequent air-cooling stages. It is found that yttrium implantation remarkably reduces the isothermal oxidizing rate of Co-40Cr and improves the anti-cracking and anti-spalling properties of Cr2O3 oxide film. The reasons for the improvements are mainly that implanted yttrium reduces the grain size of Cr2O3 oxide, increases the high temperature plasticity of oxide film, and remarkably reduces the number and size of Cr2O3/Co-40Cr interfacial defects.     

Influence of oxides on high velocity arc sprayed Fe-Al／Cr3C2 composite coatings

Fe-Al/Cr3C2 coatings were sprayed on low steel by high velocity arc spraying(HVAS) technology. The influences of oxides on erosion, corrosion and wear behavior for high velocity arc sprayed Fe-Al/Cr3C2 coatings were studied. The results show that HVAS-sprayed Fe-Al/Cr3C2 coatings have good erosion, heat corrosion and wear resistance. The erosion resistance improves with the increase of the temperature. On one hand, the ferrous oxides are incompact, so they peel off the surface of the coatings easily during the high temperature erosion. On the other hand, compact Al2O3 films on the surface can protect the coatings.     

Analyses of Microarc Oxidation Coating Formed on AZ91D Alloy in Phosphate Electrolytes

This paper studied the appearance transition of microdischarges, the phase composition and the morphology evolution of the oxide film formed by microarc oxidation on AZ91D magnesium alloy. The appearance of microdischarges population experienced apparent changes in size, spatial density and color, which was related with the changes of the type and quantity of the disintegrated gas bubbles generated at the interface between the electrolyte and substrate. Correspondingly, the diameter of micropores together with net-like fine microcracks increased when a higher voltage was employed. The coating was composed of MgO, MgAl2O4 and there existed a fluoride-enriched zone of about 3-5μm at the film/substrate interface.     

The Role of Calcium in Microstructural Refinement of AZ91 Magnesium Alloy

The effect of calcium addition on the microstructures of AZ91 magnesium alloy was investigated. It was found that a small amount of calcium in AZ91 allay produced a large decrease in the α- Mg grain size and the dispersed fine β-Mgt7 Alt2 phases. In addition, some Al4Ca particles were found to exist in the AZ91 alloy containing 0.5wt% Ca. EDS analysis and water-quenched technique revealed that the grain-refining mechanism of calcium for the AZ91 alloys was mainly attributed to the role of restricting growth of calcium in the primary α-Mg crystals.     

AFM research on Fe-based nanocrystal crystallization mechanism

The cross-section pattern of Fe-based alloy ribbon (Fe_73.5Cu₁Nb₃Si_13.5B₉) annealed at different temperatures was investigated by AFM (atomic force microscope), and the effect mechanism of Nb and Cu in Fe-based alloy ribbon annealing was analyzed with XRD diffraction crystal analysis technique and other research results. New concepts of encapsulated grain, Nb vacancy cluster, Nb-B atom cluster and so on were proposed and used to describe the formation mechanism of α-Fe (Si) nanocrystal. Finally, a three-phase (separation phase, encapsulated phase and nanocrystalline phase) interconnected structure model in Fe-based nanocrystalline alloy was established. Supported by the Natural Science Foundation of Zhejiang Province (Grant No. Y405021), Zhejiang Provincial Science and Technology Key Project (Grant No. 2006C21109) and Key Project of Science and Technology Research of China Ministry of Education (Grant No. 204059)     

Laser cladding Al-Si/Al2O3-TiO2 composite coatings on AZ31B magnesium alloy

To improve the wear resistance and corrosion resistance of magnesium alloys, a 5 kW continuous wave CO₂ laser was used to investigate the laser surface cladding on AZ31B magnesium alloys with Al-Si/Al₂O₃ -TiO₂ composite powders. A detailed microstructure, chemical composition, and phase analysis of the composite coatings were studied by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and X-ray diffraction (XRD). The laser cladding shows good metallurgical bonding with the substrate. The composite coatings are composed of Mg₁₇Al₁₂, Al₃Mg₂, Mg₂Si, Al₂O₃, and TiO₂ phases. Compared to the average microhardness (50HV_0.05) of the AZ31B substrate, that of the composite coatings (230HV_0.05) is improved significantly. The wear resistances of the surface layers were evaluated in detail. The results demonstrate that the wear resistances of the laser surface-modified samples are considerably improved compared to the substrate. It also show that the composite coatings exhibit better corrosion resistance than that of the substrate in 3.5wt% NaCl solution.     

Erosion-Corrosion Behaviors of High Velocity Arc Sprayed Fe-Al/Cr3 C2 Coating

1 IntroductionArc Spraying (AS) is a technique that utilizes anelectric arc as the heat source to melt wires into droplets ,which are subsequentlysprayed ontosubstrates bytheflowof compressed air . High Velocity Arc Spraying (HVAS)technology was developed on the basis of AS. Aspecialtube designed according to the principle of aerodynamicswas mounted at the exit of compressed air .Thenthe hightemperature fuel air or compressed air was accelerated bythe tube .Hence ,a higher velocityand be…     

Sensing characterization of Sn/In/Ti nanocomplex oxides for CO,CH<Subscript>4</Subscript> and NO<Subscript>2</Subscript>

The nanocomplex oxides of Sn-In and Sn-In-Ti were prepared by controlled co-precipitation method as sensing materials of semiconductor gas sensors for detection of CO, CH4 and NO2. Through manipulating the Sn/In cation ratio, metal salt total concentration, precipitation pH value and aging time, the nanocrystalline powders were successfully derived with chemical homogeneity and superior thermal stability, compared with the single component oxides. The particle size and morphology, surface area, and thermal and phase stabilities were characterized using TEM, TG-DTA, BET and XRD. The sensing tests showed that the Sn-In composites exhibit high sensitivity and selectivity for CO and NO2. The introduction of TiO2 enhanced CH4 sensitivity and selectivity, particularly, additives of Pd and Al2O3 as a dopant and surface modification greatly enhanced the sensing properties. The sensitivity depended on the composition of composites, calcination temperature and operating temperature. The optimal values were (25%In2O3- 75%SnO2)-20%TiO2 for ternary composite, 600 and 300℃, respectively. Temperature-programmed desorption (TPD) studies were employed to explain the gas adsorption behavior displayed by the surface of nanocomposites and X-ray photoelectron spectroscopic (XPS) analysis was used to confirm the electronic interactions existing between oxide components. The sensing mechanism of the nanocomposites was attributed to chemical and electronic synergistic effects.     

Corrosion resistance of cerium conversion film electrodeposited on Mg-Gd-Y-Zr magnesium alloy

The cerium conversion film was applied to improving the corrosion resistance of Mg-Gd-Y-Zr magnesium alloy. The film was electrodeposited on the surface of the Mg-RE alloy in cerium nitrate solution. The compositions and morphologies were analyzed by X-ray diffraction(XRD), scanning election microscopy (SEM). The corrosion behaviors of the film were investigated electrochemical impedance spectroscopy (EIS), potentiodynamic polarization tests and immersion tests. The results show that the optimum parameters for electrochemical deposition are as follows: pH 10.0, time 30 min, 50 mmol/L Na₂CO₃ and temperature 25 °C by the designed experiments according to the orthogonal table L(9, 3⁴). The corrosion protection efficiency is dependent on the deposition parameters. The cerium conversion film shows better corrosion protection behavior than chromate conversion film on Mg-Gd-Y-Zr magnesium alloy. Foundation item: Project (5133001E) supported by the Major State Basic Research and Development Program of China     

Stable biomimetic film on Fe3Al surface for corrosion resistance in seawater

Stable superhydrophobic n-tetradecanoic acid (CH₃(CH₂)₁₄COOH) film was prepared by means of sol-gel and self-assembly techniques, with a very high seawater contact angle (158°) and a small sliding angle (<5°). There are many microconvexities with binary structure uniformly distributed on the surface atop the film with an average diameter of about 80 nm by observation of scanning electron microscope (SEM), and the film surface structure is similar to that of lotus surface. The corrosion resistance behavior of intermetallic Fe₃Al with the biomimetic superhydrophobic film surface is improved obviously when compared with pure Fe₃Al sample by measurement of electrochemical impedance spectroscopy (EIS). Supported by the Excellent Mid-youthful Scientist Encouraging Foundation of Shandong Province (Grant No. 2006BS04021) and the National Natural Science Foundation of China (Grant Nos. 50672090 and 50702053)     

Cl^-浓度和pH值对AZ31镁合金腐蚀行为的影响

研究了AZ31镁合金在不同Cl^-浓度和pH值的NaCI溶液中的腐蚀行为,从腐蚀形貌和腐蚀速率等方面对其进行了定性和定量描述。并对其腐蚀机理进行了探讨。经NaCl溶液腐蚀的AZ31镁合金呈现出明显的点蚀特征。随着Cl^-浓度的增大,金属的阳极溶解和局部腐蚀加剧,AZ31镁合金的腐蚀速率也急剧增加,腐蚀程度加重。同时,溶液pH值的增大有利于AZ31铁合金表面形成更稳定的Mg（OH）2钝化膜。于是,随着溶液pH值从7增大到12,AZ31镁合金的腐蚀速率减小,耐腐蚀性能增强。     

The influence of mo additive on the microstructure and property of Ti/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> composite

The influence of Mo on the microstructure, bending strength and HV of Ti/Al₂O₃ composite was studied, and the influence mechanism was analyzed. The results indicate that after the addition of Mo, the composite organization is finer and phases distribution is better-proportioned which make the microstructure denser, the bending strength and HV of composite are also increased to a degree. But the bending strength increases first then decreases with the increasing of Mo content, so the appropriate Mo content for the Ti/Al₂O₃ composite is to be further confirmed. WANG Zhi: Born in 1962 Funded by Natural Science Foundation of China (No. 50232020) and Natural Science Foundation of Shandong Province (No. 2002F21)     

Study of GaN MOS-HEMT using ultrathin Al2O3 dielectric grown by atomic layer deposition

We report on a GaN metal-oxide-semiconductor high electron mobility transistor (MOS-HEMT) using atomic-layer deposited (ALD) Al₂O₃ as the gate dielectric. Through further decreasing the thickness of the gate oxide to 3.5 nm and optimizing the device fabrication process, a device with maximum transconductance of 150 mS/mm was produced. The drain current of this 0.8 μm gate-length MOS-HEMT could reach 800 mA/mm at +3.0 V gate bias. Compared to a conventional AlGaN/GaN HEMT of similar design, better interface property, lower leakage current, and smaller capacitance-voltage (C-V) hysteresis were obtained, and the superiority of this MOS-HEMT device structure with ALD Al₂O₃ gate dielectric was exhibited. Supported by the National Natural Science Foundation of China (Grant No. 60736033) and the National Basic Research Program of China (“973“) (Grant No. 51327020301)     

Effect of surface nanocrystallization on the corrosion behavior of Zircaloy-4

The contrastive corrosion experiments between surface nanocrystallined Zircaloy-4 and coarse-grained Zircaloy-4 under the condition of 673 K/10.3 MPa in pure water are carried out, and the microstructure of oxide films has been studied. The results indicate that the growth rate of oxide films formed on the nanocrystalline Zircaloy-4 is lower than that of oxide films formed on the coarse-grained Zircaloy-4. Simultaneously, the oxide/metal interface of the former is more regular and glossy than that of the latter. For nanocrystalline Zircaloy-4, the low oxygen diffusion rate through the oxide/metal interface can hinder the reaction of oxygen ion with metal ion. Furthermore, more tetragonal ZrO₂ are observed in the oxide films, which can delay the martensite phase transition from tetragonal to monoclinic phase in oxide films. Supported by the National Natural Science Foundation of China (Grant No. 50461001), Guangxi Science and Technology Fund (Grant Nos. 0575-18, 0639003) and Science Fund of Guangxi University (Grant No. 2005ZD04)     

Technology of black coloring for stainless steel by electrochemical method

The technology of black coloring for stainless steel by electrochemical method was studied. The optimum bath compositions and operating conditions were obtained as follows. 40 - 50 g/L K2Cr2O7, 15 - 20 g/L MnSO4, 15 -20 g/L （NH4）2SO4, 20 -40 g/L H3BO3, 20 -30 g/L additive A, 2 g/L （NH4）6Mo7O24 ; time 9 -20 min; temperature 15 - 30 ℃ ; potential 3 V and current density 1 - 2 mA/cm^2. The effects of the compositions of the bath on the quality of black colored film were discussed. The influences of passivation process on the black coloring velocity and performances of black colored film layer were investigated. The results show that the passivation process can improve the corrosion resistance and the stability to bear color-change; （NH4）2 SO4 can control the black coloring velocity and prolong black coloring bath life remarkably; and additive A can improve the evenness and compactness of black colored film layer. The results of scanning electron microscopy and energy dispersive spectra show that the microstructure is of cylindrical lump, the filling process can decrease the crackles, and the main elements of black colored film are Fe, Cr, Mn and Ni.     

Examination of dynamic recrystallization during compression of AZ31 magnesium

This study aimed to investigate dynamic recrystallization (DRX) behavior during compression of magnesium alloy AZ31. Cylinder samples were cut from the extruded rod and hot rolled sheet AZ31 for compression test. The samples were compressed using a Gleeble 1500D at a temperature of 300℃ and a strain rate of 0.01 s-1. Grain orientations and misorientation angles across grain boundaries for the tested samples were obtained by using electron backscatter diffraction (EBSD) technique. The results showed that strong basal texture was observed after 50% compression (ε = 0.69) on both the extruded and hot rolled samples, which have different initial textures. It was observed that with increased strain, DRX grains gradually rotated to basal orientation, and grain boundaries with misorientation angle of near 30° was formed in the samples. At the strain of 0.69, a high fraction of high-angle (> 60°) bounda-ries was present in the extruded sample, whereas almost no high angle boundaries were observed in the hot rolled sheet sample.     

硅烷膜固化方式对AZ91镁合金耐蚀性的影响

为了改善AZ91镁合金的耐蚀性,采用包括加热固化、碱液固化和微电水固化在内的3种不同固化方式制备了硅烷膜,并对其耐蚀性进行了研究.采用光学显微镜和扫描电子显微镜观察了试样的腐蚀形貌,并采用极化曲线分析了硅烷膜的耐蚀性.结果表明,经硅烷化处理后,AZ91镁合金表面可以形成一层硅烷膜,且很好地抑制了镁合金的腐蚀;对比3种不同固化方式后发现,碱液固化效果最佳,其次是加热固化,微电水固化效果虽不及前两者,但也有较好的效果.     

钨酸钠的缓蚀作用及其复配协同效应研究

用开路电位测试、Tafel极化曲线测试和失重法研究了模拟海水中钨酸钠对AZ31镁合金的缓蚀作用.研究结果表明,当钨酸钠浓度为0.03 mol/L时具有较好的缓蚀效果,缓蚀效率为60％.钨酸钠通过与镁合金腐蚀产物共同成膜而起到保护作用.将钨酸钠与有机型缓蚀剂六次甲基四胺进行复配,其缓蚀性能仍主要由钨酸钠决定,缓蚀性能没有显著提升.     

Fabrication and magnetic properties of Sm3(Fe,Ti)29Nx/α-Fe dual-phase nanocomposite permanent magnetic material

Sm3(Fe,Ti)29Nx/α-Fe dual-phase nanometer magnetic material was fabricated through rapid solidification, crystallization and nitridation of Sm-Fe (Ti) alloy. The effect of combination of rapid solidification and Ti alloy addition on the phase formation and microstructure of the Sm-Fe alloy is investigated in this paper. The microstructure of amorphous phase and dual-phase nano-grain crystals before and after crystallization annealing were observed using a high-resolution transmission electron microscope (HREM). The dual-phase nano-grains after annealing were compacted together with a clear interface with the direct exchange-coupling mechanism. Different annealing processes were used to examine the melt-spun alloy. Comparison of the images of SEM showed that annealing at 750℃ for 10 min was most suitable to get homogeneous and nano-grains. No obvious kink was detected in the second quadrant of the hysteresis loop like a single hard magnet, and strong exchange coupling was found between hard magnets and soft magnets.     

Preparation and electrical properties of BaPbO3 thin film

BaPbO3 thin films were deposited on Al2O3 substrates by sol-gel spin-coating and rapid thermal annealing. The microstructure and phase of BaPbO3 thin films were determined by X-ray diffractometry, scanning electrons microscopy and energy dispersive X-ray spectrometry. The influence of annealing temperature and annealing time on sheet resistance of the thin films was investigated. The results show that heat treatment, including annealing temperature and time, causes notable change in molar ratio of Pb to Ba, resulting in the variations of sheet resistance. The variation of electrical properties demonstrates that the surface state of the film changes from two-dimensional behavior to three-dimensional behavior with the increase of film thickness. Crack-free BaPbO3 thin films with grain size of 90 nm can be obtained by a rapid thermal annealing at 700 ℃ for 10 min. And the BaPbO3 films with a thickness of 2.5 μm has a sheet resistance of 35 Ω·-1.