Application of pulse discharge sintering (PDS) technique to rapid synthesis of Ti3SiC2 from Ti/Si/C powders

To synthesize Ti₃SiC₂ samples, pulse discharge sintering (PDS) technique was utilized to sinter elemental powders of Ti/Si/C with stoichiometric and off-stoichiometric ratios in a temperature range of 1200–1500 °C. The results showed that high purity Ti₃SiC₂ could not be obtained from the Ti/Si/C powder with molar ratio of 3:1:2, and Ti₃SiC₂ preferred to form at relatively low sintering temperature for a short time. When 5Ti/2Si/3C and 3Ti/1.5Si/2C powders were sintered for 15 min, the TiC content was respectively decreased to 6.4 and 10 wt.% at 1250–1300 °C. The corresponding relative density of the samples sintered from 5Ti/2Si/3C powder was calculated to be as high as 99% at the temperature above 1300 °C. It is suggested that low-temperature rapid synthesis of Ti₃SiC₂ would be possible through the PDS technique, provided that the composition of the starting powders should be adjusted to be off-stoichiometric ratio from 3:1:2.     

Synthesis and thermo-mechanical properties of mullite–alumina composite derived from sillimanite beach sand: effect of ZrO2

A mullite–alumina composite was developed by reaction sintering of sillimanite beach sand and calcined alumina. ZrO₂ (2–6 wt.%) was added as additive. The raw materials and additive were mixed, attrition milled and sintered in compacted form at 1400–1600°C with 2 h soaking. The effect of ZrO₂ on the densification behaviour, thermo-mechanical properties and microstructure was studied. It was found that addition of ZrO₂ slightly retards the densification process. All the samples achieved their highest bulk density at 1600°C. Thermo-mechanical properties of the sintered samples are not effectively altered by the presence of ZrO₂. ZrO₂ containing samples always show better resistance to thermal shock than the ZrO₂ free samples. Scanning electron micrography shows that ZrO₂ occupies both an intergranular and intragranular position in the mullite matrix. The mullite formed at 1600°C is mostly equiaxed in nature that suggests densification mainly occurs through solid state sintering.     

Thermoelectric characterization of NaxMx/2Ti1−x/2O2 (M=Co, Ni and Fe) polycrystalline materials

Layered -titanate materials, Na_xM_x/2Ti_1−x/2O₂ (M=Co, Ni and Fe, x=0.2–0.4), were synthesized by flux reactions, and electrical properties of polycrystalline products were measured at 300–800 °C. After sintering at 1250 °C in Ar, all products show n-type thermoelectric behavior. The values of both d.c. conductivity and Seebeck coefficient of polycrystalline Na_0.4Ni_0.2Ti_0.8O₂ were ca. 7×10³ S/m and ca. −193 μV/K around 700 °C, respectively. The measured thermal conductivity of layered -titanate materials has lower value than conductive oxide materials. It was ca. 1.5 Wm⁻¹ K⁻¹ at 800 °C. The estimated thermoelectric figure-of-merit, Z, of Na_0.4Ni_0.2Ti_0.8O₂ and Na_0.4Co_0.2Ti_0.8O₂ was about 1.9×10⁻⁴ and 1.2×10⁻⁴ K⁻¹ around 700 °C, respectively.     

Thermal conductivity of AlN ceramics sintered with CaF2 and YF3

Dense AlN ceramics with a thermal conductivity of 180W/m·K were obtained at the sintering temperature of 1750 °C using CaF₂ and YF₃ as additives. At temperatures below 1650 °C, the shrinkage of AlN ceramics is promoted by liquid (Ca,Y)F₂ and Ca₁₂Al₁₄O₃₂F₂. Liquid CaYAlO₄ mainly improves the densification of the sample when the sintering temperature increases to 1750 °C. The formation of liquid (Ca,Y)F₂ at a relatively low temperature results in homogeneous YF₃ distribution around the AlN particles, which benefits the removal of oxygen impurity in the AlN lattice, and thus a higher thermal conductivity.     

Effects of precursor pH and sintering temperature on synthesizing and morphology of sol–gel processed mullite

Needlelike mullite, which shows high aspect ratios, has been synthesized by coprecipitation from aluminum nitrate enneahydrate and colloidal silica sols. The effects of precursor pH and sintering temperature on the synthesizing behavior and the morphology of the needlelike mullite have been investigated. The equilibrium mullite phase appeared in the samples, which had been sintered at and above 1200 °C for each precursor pH. Crystallization of cristobalite from excessive SiO₂ occurred during sintering from 1200 °C, and the amount of cristobalite increased with sintering temperature up to 1400 °C. However, resorption of cristobalite into mullite decreased the amount of the phase from 1500 °C. The mullite synthesized with precursor pH2 (acidic sample) displayed high aspect ratios at high sintering temperature. However, morphology of the mullite synthesized with precursor pH8 (basic sample) transformed to rodlike or granular shape with increasing sintering temperature.     

Ordering and quality factor in 0.95BaZn1/3Ta2/3O3–0.05SrGa1/2Ta1/2O3 production resonators

Ordering of the B-site cations in UMTS (universal mobile telecommunications systems) standard resonator pucks composed of perovskite structured, 0.95BaZn_1/3Ta_2/3O₃–0.05SrGa_1/2Ta_1/2O₃ (BZT–SGT) has been investigated using transmission electron microscopy (TEM), X-ray diffraction (XRD) and powder neutron diffraction (PND). XRD patterns from samples sintered at 1550 °C/2 h but annealed and quenched at 50 °C intervals between 1400 and 1600 °C revealed that the order–disorder phase transition was at 1500 °C. In addition, a peak at 29.5° 2θ attributed to a Ba₈ZnTa₆O₂₄ phase was present due to ZnO loss. Electron diffraction patterns revealed that samples heat treated 1500 °C (including as sintered samples, 1525 °C/2h,) exhibited short-range 1:2 ordering along all <111> directions giving rise to an average short-range face centred cubic structure. Samples annealed and quenched from below 1500 °C showed 1:2 order. To avoid excessive ZnO loss, an annealing temperature was chosen at 1275 °C (for 24 and 168 h). Neutron diffraction data were best refined using two ordered BZT phases with slightly different lattice parameters. TEM revealed a microstructure in each case consisting of 1:2 small ordered domains in the centre of all grains but with every second grain exhibiting a concentric shell composed of an ordered single domain, containing elongated translational (APBs) but not orientational domains. The formation of the concentric ordered shell was attributed to grain boundary migration during grain growth. As-sintered samples gave unloaded quality factors (Q)=54,000 at 2 GHz which rose to 78,000 at 2 GHz after annealing for 24 h. No further improvement in Q was observed for longer annealing times.     

Microwave dielectric ceramics in the system BaO–Li2O–Nd2O3–TiO2

Ceramics in the system BaO-Li₂O–Nd₂O₃–TiO₂ (BNT–LNT) were prepared by the mixed oxide route. Powders were mixed, milled, calcined and sintered at 1475°C for 4 h. Fired densities decreased steadily along the series from BNT to LNT. The microstructures of samples rich in BNT were dominated by small needle-like grains; the LNT samples comprised larger (6 μm) cubic grains. X-ray diffraction showed that there was a transition from orthorhombic BNT to cubic LNT; small amounts of LNT could be accommodated in BNT, but between 10–20% LNT there was the development of the second phase. Small additions of LNT led to a small increase in relative permittivity, but decreased the dielectric Q-value (from the maximum of 1819 at 4 GHz). As BNT and LNT exhibit negative and positive temperature dependencies of permittivity respectively, the addition of 10–20% LNT to BNT should yield samples with zero temperature dependence of _r Impedance spectroscopy showed that data could only be acquired at elevated temperatures for BNT rich samples (above 500°C), but at modest temperatures (less than 100°C) for the more conductive LNT.     

Low-temperature sintering of PZT ceramics

The required sintering temperature of Pb(Zr_0·52Ti_0·48)O₃ ceramics (abbreviated as PZT 52/48) can be lowered to about 1000°C by incorporating Li₂CO₃, Na₂CO₃ or Bi₂O₃. A dielectric constant of about 1000 and a planar coupling factor of between 45% and 65% are obtained in PZT 52/48 ceramics sintered at 1025°C, with added Li₂CO₃ and Bi₂O₃. The optimal amount of the additives, which can be deduced from the densification, the dielectric and piezoelectric properties of the sintered PZT 52/48 ceramics, is 0·375 wt% of Li₂CO₃ together with an equal mole fraction of Bi₂O₃. A planar coupling factor of 65% is obtained. This is explained, with the aid of X-ray diffraction (XRD) analysis, by a maximum c/a ratio and consequently by a large spontaneous polarization. The PZT 52/48 ceramics sintered with Li₂CO₃ and Bi₂O₃ under the optimal conditions can have ε₃₃^T of about 1000, k_p higher than 60%, Q_m around 100 and tan δ less than 2·0%.     

Synthesis and densification of magnesium aluminate spinel: effect of MgO reactivity

Stoichiometric magnesium aluminate spinel was synthesized by reaction sintering of alumina with caustic and sintered magnesia. The volume expansion of 5–7% during MgAl₂O₄ formation was utilized to identify the starting temperature of spinel formation and densification by high temperature dilatometry. The magnesia reactivity was determined by measurement of crystallite size and specific surface area. Caustic magnesia and sintered magnesia behave differently vis-à-vis phase formation and densification of spinel. Densification of stoichiometric Mag-Al spinel was carried out between 1650 and 1750 °C. Attempts were made to correlate the MgO reactivity with microstructure and densification of spinel.     

RESIDENCE TIMES OF TWO- AND THREE-COMPONENT MIXTURES IN CASCADING ROTARY DRYERS

The residence times of the components of two- and three-component mixtures of fine (195 µm), coarse (1315 µm) and very coarse (5040 µm) sands were measured in a pilot-scale cascading rotary dryer. The effects of mixture composition and air velocity (0-5.4 m s^-1) were determined. With no air flowing through the drum, the residence times of the individual components were almost the same as that of the overall mixture. Increasing the gas velocity caused a large decrease in residence time. In contrast, particle size had very little effect. The spread of residence times increased with air velocity, peaking between 2 and 4 m s^-1; composition had very little effect on the spread. The residence time of the overall mixture could be calculated using the particle transport model of Matchett and Baker if both the modified drag coefficient Φ_d and the particle Reynolds number Re_p were based on the superficial air velocity and the mass-average particle diameter.     

PREPARATION OF PEROVSKITE 0.75Pb(Ni1/3Nb2/3)O3-0.25PbTiO3 CERAMICS USING SEMICHEMICAL METHODS AND RELATED REACTION MECHANISMS

This article discusses a mechanism for preparing perovskite powders, 0.75Pb(Ni_1/3Nb_2/3)O₃-0.25PbTiO₃ (PNN-PT), using a semichemical method (SCM).Precursors were prepared by adding aqueous Ni(Ac)₂ solutions to an alcohol slurry of PbO, Nb₂O₅, and TiO₂. The TG-DTG and DSC analysis of the precursors and XRD analysis of the powders at different thermal treatment temperatures showed that the reaction mechanisms in this method differ from those in the conventional mixed-oxide method. The aqueous Ni(Ac)₂ solution reacted with PbO to form Pb(Ac)₂ · Pb(OH)₂ · H₂O and Ni(OH)₂, which decomposed to form nascent PbO and NiO, thereby improving the reactivity and distribution of PbO and NiO. Pb₃Nb₂O₈ and NiNb₂O₆ formed and were easily converted into the perovskite phase during the thermal treatment process. At a thermal treatment temperature of 850°C, the content of the perovskite phase reached 98%. Pyrochlore-free PNN-PT ceramic was obtained after 2 h of sintering at 1100°C, and its dielectric properties were found to be excellent at temperatures ranging between -55 and 120°C.     

ULTRASONICATION-ASSISTED SYNTHESIS OF CALCIUM CARBONATE NANOPARTICLES

This article presents a batch carbonation method with ultrasonication to synthesize monodispersed nanoparticles of calcium carbonate (CaCO₃). The synthesis processes with and without ultrasonication were compared. The results showed that the application of ultrasonication into the synthesis caused a supersaturation of Ca²⁺ ions in the synthesis, leading to a rapid nucleation of calcium carbonate and improved the solute transfer as well as. It was also found that the effect of ultrasonication on the grain size of the nanoparticles synthesized was related to other synthesis conditions, such as initial temperature for carbonation, mass fraction of Ca(OH)₂ suspension, and CO₂ flow rate. The initial temperature applied for the carbonation was increased by at least 5°C when ultrasonication was applied. The nanoparticles formed in the presence of ultrasonication became smaller with a narrower particle size distribution at 6-12 wt.% of Ca(OH)₂ suspension or at 1.28 l/h of CO₂ consumed by per gram of Ca(OH)₂ or more.     

A PVB-based rheological phase approach to nano-LiFePO4/C composite cathodes

Nano-LiFePO₄/C cathode materials were synthesized by a PVB-based rheological phase method, followed by calcination at 550 °C for 10 h in argon. Simultaneous thermogravimetric-differential scanning calorimetry analysis indicates that the crystallization temperature of LiFePO₄ is about 436 °C. In the process of heat treatment, the decomposition of polyvinylbutyral coats carbon on the synthesized LiFePO₄ particles in situ. The resulting LiFePO₄ powders with fine particle sizes and homogeneous carbon network connection were observed by using scanning electron microscopy and transmission electron microscopy. Electrochemical measurements show that the LiFePO₄/C composite cathode delivers a large discharge capacity of 162.3 mAh·g^− 1 at the 0.1 C rate, and exhibits a favorable capacity cycling maintenance at lower charge and discharge rate such as 0.5 C rate.     

Wettability of nanocrystalline diamond films

The wettability of nanocrystalline CVD diamond films grown in a microwave plasma using Ar/CH₄/H₂ mixtures with tin melt (250–850 °C) and water was studied by the sessile-drop method. The films showed the highest contact angles θ of 168 ± 3° for tin among all carbon materials. The surface hydrogenation and oxidation allow tailoring of the θ value for water from 106 ± 3° (comparable to polymers) to 5° in a much wider range compared to microcrystalline diamond films. Doping with nitrogen by adding N₂ in plasma strongly affects the wetting presumably due to an increase of sp²-carbon fraction in the films and formation of C–N radicals.     

Electrical properties of (Bi2O3)0.75(RE2O3)0.25 ceramics (RE=Dy, Y, Ho, Er and Yb)

Five kinds of rare earth stabilized bismuth oxide ceramics, (Bi₂O₃)_0.75(RE₂O₃)_0.25 (RE=Dy, Y, Ho, Er and Yb), were synthesized by sintering a mixture of Bi₂O₃ and RE₂O₃ at 900–1100 °C and their electrical properties were investigated. The bulk density and the lattice constant linearly increased with an increase in the atomic weight of RE and the ionic radius of RE³⁺, respectively. The electrical conductivity at 300 °C slightly increased with the increasing ionic radius of RE³⁺, while at 500 and 700 °C, it was constant regardless of the ionic radius of RE³⁺. The migration activation energy and the association activation energy showed a maximum value and a minimum value at RE=Er, respectively.     

Role of sintering on magneto-electric effect in CuFe1.8Cr0.2O4–Ba0.8Pb0.2Ti0.8Zr0.2O3 composite ceramics

Magnetoelectric composites containing CuFe_1.8Cr_0.2O₄–Ba_0.8Pb_0.2Ti_0.8Zr_0.2O₃ phases have been prepared by sintering them at different firing temperatures. The particle size for either phase of the composite was found to increase, whereas porosity decreases with increase in sintering temperature. This is due to the increase in the grain size with increase in sintering temperature. Resistivity of the composite decreases with increase in either sintering temperature or with increase in CuFe_1.8Cr_0.2O₄ content. The variation of dielectric constant (′) with temperature reflects DPT type behaviour. The peak value of dielectric constant (′_max) for a composite decreased with increase in its sintering temperature. The maximum value of the magnetoelectric conversion factor (dE/dH)_max equal to 182.7 μV/(cm*Oe) is obtained for 70% Ba_0.8Pb_0.2Ti_0.8Zr_0.2O₃–30% CuFe_1.8Cr_0.2O₄ composite when sintered at 1000°C.     

Alumina ceramics based on seeded boehmite and electrophoretic deposition

It is shown that seeding a commercial boehmite sol with crystallographically suitable seeds reduces both the crystallization temperature for the final -A1₂O₃ phase and the sintering densification temperature. The seeding component was a tailored combination of δ- and -alumina particles in nanometre and micrometer ranges, respectively, dispersed in water. Electrophoretic deposition (EPD) provided a quick, simple and cost-effective processing route to prepare dense monolithic alumina ceramics from the seeded boehmite suspensions. EPD-formed green bodies could be sintered and densified at temperatures as low as 1250 °C for 2 h.     

Synthesis, densification and electrical properties of strontium cerate ceramics

Powders of pure and 5% ytterbium substituted strontium cerate (SrCeO₃/SrCe_0.95Yb_0.05O_3−δ) were prepared by spray pyrolysis of nitrate salt solutions. The powders were single phase after calcination in nitrogen atmosphere at 1100 °C (SrCeO₃) and 1200 °C (SrCe_0.95Yb_0.05O_3−δ). Dense SrCeO₃ and SrCe_0.95Yb_0.05O_3−δ materials were obtained by sintering at 1350–1400 °C in air. Heat treatment at 850 and 1000 °C, respectively, was necessary prior to sintering to obtain high density. The dense materials had homogenous microstructures with grain size in the range 6–10 μm for SrCeO₃ and 1–2 μm for SrCe_0.95Yb_0.05O_3−δ. The electrical conductivity of SrCe_0.95Yb_0.05O_3−δ was in good agreement with reported data, showing mixed ionic–electronic conduction. The ionic contribution was dominated by protons below 1000 °C and the proton conductivity reached a maximum of 0.005 S/cm above 900 °C. In oxidizing atmosphere the p-type electronic conduction was dominating above 700 °C, while the contribution from n-type electronic conduction only was significant above 1000 °C in reducing atmosphere.     

In-situ growth of needlelike LaAl11O18 for reinforcement of alumina composites

In situ growth of needlelike LaAl₁₁O₁₈ grains reinforcing Al₂O₃ composites can be fabricated by a coprecipitation method using La(NO₃)₃√6H₂O and Al(NO₃)₃√9H₂O as starting materials. The new two-step process involved firstly preparing needlelike LaAl₁₁O₁₈ grains distributed homogeneously in Al₂O₃ powder and then pressureless sintering the composite powders. The Al₂O₃/25 vol.%LaAl₁₁O₁₈ samples pressureless sintered at 1550°C for 4 h achieve relative density up to 96.5% and exhibit a bending strength of 420±30 MPa and a fracture toughness of 4.3±0.4 MPa m^1/2.     

Piezoelectric properties of low temperature sintering in Pb(Zr,Ti)O3–Pb(Zn,Ni)1/3Nb2/3O3 ceramics for piezoelectric transformer applications

In this study, in order to develop low-temperature sintering ceramics for a multilayer piezoelectric transformer application, we explored CuO and Bi₂O₃ as sintering aids at low temperature (900 °C) sintering condition for Sb, Li and Mn-substituted 0.8Pb(Zr_0.48Ti_0.52)O₃–0.16Pb(Zn_1/3Nb_2/3)O₃–0.04Pb(Ni_1/3Nb_2/3)O₃ ceramics. These substituted ceramics have excellent piezoelectric and dielectric properties such as d₃₃  347 pC/N, k_p  0.57 and Q_m  1469 when sintered at 1200 °C. The addition of CuO decreased the sintering temperature through the formation of a liquid phase. However, the piezoelectric properties of the CuO-added ceramics sintered below 900 °C were lower than the desired values. The additional Bi₂O₃ resulted in a significant improvement in the piezoelectric properties. The composition Sb, Li and Mn-substituted 0.8Pb(Zr_0.48Ti_0.52)O₃–0.16Pb(Zn_1/3Nb_2/3)O₃–0.04Pb(Ni_1/3Nb_2/3)O₃ + 0.5 wt% CuO + 0.5 wt% Bi₂O₃ showed the value of k_p = 0.56, Q_m = 1042 (planar mode), d₃₃ = 350 pC/N, when it was sintered at 900 °C for 2 h. These values indicated that the newly developed composition might be suitable for multilayer piezoelectric transformer application.