Dynamic generalized fast initial response for EWMA control schemes for monitoring processes with startup and post-startup problems

The exponentially weighted moving average (EWMA) control schemes have been proven to be very effective at monitoring random shifts or disturbances in a given process. However, EWMA is somewhat insensitive to the shifts at the process startup. Consequently, fast initial response feature (FIR) or headstart has often been used to increase the sensitivity of EWMA at the process startup. Although FIR feature significantly increases the sensitivity of the EWMA at the startup, its effects diminished after few observations thereby making FIR-based schemes less sensitive compared to the classical EWMA at the process post-startup. In this paper, we proposed the dynamic generalized fast initial response for the EWMA control schemes for monitoring processes with startup and post-startup problems. The proposed scheme is highly sensitive at the startup and has a sensitivity equal to that of the classical EWMA at the process post-startup. The average run length based performance comparisons of the proposed chart and its counterparts are presented. Real-life examples are offered to demonstrate the applications of the proposed scheme.     

A nonparametric double generally weighted moving average signed-rank control chart for monitoring process location

Most control charts have been developed based on the actual distribution of the quality characteristic of interest. However, in many applications, there is a lack of knowledge about the process distribution. Therefore, in recent years, nonparametric (or distribution-free) control charts have been introduced for monitoring the process location or scale parameter. In this article, a nonparametric double generally weighted moving average control chart based on the signed-rank statistic (referred as DGWMA-SR chart) is proposed for monitoring the location parameter. We provide the exact approach to compute the run-length distribution, and through an extensive simulation study, we compare the performance of the proposed chart with existing nonparametric charts, such as the exponentially weighted moving average signed-rank (EWMA-SR), the generally weighted moving average signed-rank (GWMA-SR), the double exponentially weighted moving average signed-rank (DEWMA-SR), and the double generally weighted moving average sign (DGWMA-SN) charts, as well as the parametric DGWMA- $\overline{X}$ chart for subgroup averages. The simulation results show that the DGWMA-SR chart (with suitable parameters) is more sensitive than the other competing charts for small shifts in the location parameter and performs as well as the other nonparametric charts for larger shifts. Finally, two examples are given to illustrate the application of the proposed chart.     

A new adaptive EWMA control chart for monitoring the process dispersion

The exponentially weighted moving average (EWMA), cumulative sum (CUSUM), and adaptive EWMA (AEWMA) control charts have had wide popularity because of their excellent speed in tracking infrequent process shifts, which are expected to lie within certain ranges. In this paper, we propose a new AEWMA dispersion chart that may achieve better performance over a range of dispersion shifts. The idea is to first consider an unbiased estimator of the dispersion shift using the EWMA statistic, and then based on the magnitude of this shift, select an appropriate value of the smoothing parameter to design an EWMA chart, named the AEWMA chart. The run length characteristics of the AEWMA chart are computed with the help of extensive Monte Carlo simulations. The AEWMA chart is compared with some of the existing powerful competitor control charts. It turns out that the AEWMA chart performs substantially and uniformly better than the EWMA‐S², CUSUM‐S², existing AEWMA, and HHW‐EWMA charts when detecting different kinds of shifts in the process dispersion. Moreover, an example is also used to explain the working and implementation of the proposed AEWMA chart.     

An adaptive EWMA control chart for monitoring the process mean in Bayesian theory under different loss functions

The Shewhart control chart is used for detecting the large shift and an exponentially weighted moving average (EWMA) control chart is used for detecting the small/moderate shift in the process mean. A scheme that combines both the Shewhart control chart and the EWMA control chart in a smooth way is called the adaptive EWMA (AEWMA) control chart. In this paper, we proposed a new AEWMA control chart for monitoring the process mean in Bayesian theory under different loss functions (LFs). We used informative (conjugate prior) under two different LFs: (1) squared error loss function and (2) linex loss function for posterior and posterior predictive distributions. We used the average run length and standard deviation of run length to measure the performance of the AEWMA control chart in the Bayesian theory. A comparative study is conducted for comparing the proposed AEWMA control chart in Bayesian theory with the existing Bayesian EWMA control chart. We conducted a Monte Carlo simulation study to evaluate the proposed AEWMA control chart. For the implementation purposes, we presented a real-data example.     

蒙特卡罗方法的过程聚类EWMA控制图研究

以加工"过程"为研究对象,从零件成组加工技术出发,阐述了就如何利用EWMA控制图来进行统计聚类并进行过程质量监控等问题,提出通过统计聚类形成"零件族",对同一"零件族"采用统一的EWMA控制图的应用策略;引入聚类零件族的方差比ρ,利用蒙特卡罗模拟方法,对不同样本数量条件下的统计聚类EWMA控制图性能所产生的影响进行了详细的研究,最后给出了统计聚类的基本原则.     

Nonparametric triple exponentially weighted moving average signed-rank control chart for monitoring shifts in the process location

Nonparametric (or distribution-free) control charts are used for monitoring processes where there is a lack of knowledge about the underlying distribution. In this article, a triple exponentially weighted moving average control chart based on the signed-rank statistic (referred as TEWMA-SR chart) is proposed for monitoring shifts in the location parameter of an unknown, but continuous and symmetric, distribution. The run-length characteristics of the proposed chart are evaluated performing Monte Carlo simulations. A comparison study with other existing nonparametric control charts based on the signed-rank statistic, the TEWMA sign chart, and the parametric TEWMA-$\overline{X}$ chart indicates that the proposed chart is more effective in detecting small shifts, while it is comparable with the other charts for moderate and large shifts. Finally, two illustrative examples are provided to demonstrate the application of the proposed chart.     

An efficient adaptive EWMA control chart for monitoring the process mean

In recent years, the memory‐type control charts—exponentially weighted moving average (EWMA) and cumulative sum (CUSUM)—along with the adaptive and dual control‐charting structures have received considerable attention because of their excellent ability in providing an overall good detection over a range of mean‐shift sizes. These adaptive memory‐type control charts include the adaptive exponentially weighted moving average (AEWMA), dual CUSUM, and adaptive CUSUM charts. In this paper, we propose a new AEWMA chart for efficiently monitoring the process mean. The idea is to first design an unbiased estimator of the mean shift using the EWMA statistic and then adaptively update the smoothing constant of the EWMA chart. The run length profiles of the proposed AEWMA chart are computed using extensive Monte Carlo simulations. Based on a comprehensive comparative study, it turns out that the proposed AEWMA chart performs better than the existing AEWMA, adaptive CUSUM, dual CUSUM, and Shewhart‐CUSUM charts, in terms of offering more balanced protection against mean shifts of different sizes. An example is also used to explain the working of the existing and proposed control charts.     

A distribution-free CUSUM chart for joint monitoring of location and scale based on the combination of Wilcoxon and Mood statistics

We propose a distribution-free cumulative sum (CUSUM) chart for joint monitoring of location and scale based on a Lepage-type statistic that combines the Wilcoxon rank sum and the Mood statistics. Monte Carlo simulations were used to obtain control limits and examine the in-control and out-of-control performance of the new chart. A direct comparison of the new chart was made with the original CUSUM Lepage based on Wilcoxon rank sum and Ansari-Bradley statistics. The result is a more powerful chart in most of the considered scenarios and thus a more useful CUSUM chart. An example using real data illustrates how the proposed control chart can be implemented.     

The use of fast initial response features on the homogeneously weighted moving average chart with estimated parameters under the effect of measurement errors

Fast initial response (FIR) features are generally used to improve the sensitivity of memory-type control charts by shrinking time-varying control limits in the earlier stage of the monitoring regime. This paper incorporates FIR features to increase the sensitivity of the homogeneously weighted moving average (HWMA) monitoring schemes with and without measurement errors under constant as well as linearly increasing variance scenarios. The robustness and the performance of the HWMA monitoring schemes are investigated in terms of numerous run-length properties assuming that the underlying process parameters are known and unknown. It is found that the FIR features improves the performance of the HWMA monitoring scheme as compared to the standard no FIR feature HWMA scheme, and at the same time, it is observed that the simultaneous use of a recently proposed FIR feature and multiple measurements significantly reduces the negative effect of measurement errors. An illustrative example on the volume of milk in bottles is used to demonstrate a real-life application.     

Enhancing the performance of the EWMA control chart for monitoring the process mean using auxiliary information

When using control charts to monitor manufacturing processes, the exponentially weighted moving average (EWMA) control chart is useful for detecting persistent shifts in the process parameter. This paper proposes enhancements to the applications of the EWMA control chart for those scenarios where the exact measurement of process units is difficult and expensive, but the visual ordering of the units can be done easily. The proposed charts use an auxiliary variable that is correlated with the process variable to provide efficient monitoring of shifts in the process mean and are formulated based on ranked set sampling (RSS) and median RSS schemes (MRSS). Simulation results showed that the proposed charting schemes are more efficient in detecting a shift in the process mean than the classical EWMA control chart and its modification. An example is provided to show the application of the proposed charts using a simulated benchmark process: the continuous stirred tank reactor (CSTR).     

A Synthetic median control chart for monitoring the process mean with measurement errors

Recent studies show that the Shewhart median chart is widely used for detecting shifts in a process, but it is often rather inefficient in detecting small or moderate process shifts. In order to overcome this problem, a Synthetic chart can be used. This chart outperforms the Shewhart‐type chart because it uses the information about the time interval between two consecutive nonconforming samples. In this paper, we propose and study the Phase II Synthetic median control chart. A Markov chain methodology is used to evaluate the statistical performance of the proposed chart. Moreover, its performance is investigated in the presence of measurement errors, which are modelled by a linear covariate error model. We provide the results of an extensive numerical analysis with several tables and figures in order to show the statistical performance of the investigated chart, for both cases of measurement errors and no measurement errors. Finally, an example illustrates the use of the Synthetic median chart.     

A control chart for monitoring the lognormal process variation using repetitive sampling

Control charts are developed to make the specific quality measures for a successful production process and follow normal distribution behaviors. But some real-life practices do not match such practices and exhibit some positively skewed behavior like lognormal distribution. The present study has considered this situation and proposed a monitoring control chart based on lognormal process variation using a repetitive sampling scheme. This concept proved better for detecting shifts as quickly as possible, and compared with the existing concept, results are elaborated through extensive tables. The average run lengths and standard deviations of the run lengths are being used as a performance evaluation measures and computed by using Monte Carlo simulations performed in R language. A real-life situation has been discussed in the example section to strengthen the proposed control chart concept in a real-life situation.     

A variable parameters multivariate control chart for simultaneous monitoring of the process mean and variability with measurement errors

Evaluating the effect of measurement errors on either adaptive or simultaneous control charts has been a topic of interest for the researchers in the recent years. Nevertheless, the effect of measurement errors on both adaptive and simultaneous monitoring control charts has not been considered yet. In this paper, through extensive numerical studies, we evaluate the effect of measurement errors on an adaptive (variable parameters) simultaneous multivariate control chart for the mean vector and the variance-covariance matrix of p quality characteristics assumed to follow a multivariate normal distribution. In order to do so, (a) we use eight performance measures computed using a Markov chain model, (b) we consider the effects of multiple measurements as well as the error model's parameters, and (c) we also consider the overall performance of this adaptive simultaneous chart including the chart parameters values optimization, which have never been considered so far for this scheme. At last, a real case is presented in order to illustrate the proposed scheme.     

Multivariate analysis of anionic, cationic and nonionic textile surfactant degradation with the H(2)O(2)/UV-C process by using the capabilities of response surface methodology

Anionic, cationic and nonionic surfactants being frequently employed in the textile preparation process were subjected to H(2)O(2)/UV-C treatment. As a consequence of the considerable number of parameters affecting the H(2)O(2)/UV-C process, an experimental design methodology was used to mathematically describe and optimize the single and combined influences of the critical process variables treatment time, initial H(2)O(2)concentration and chemical oxygen demand (COD) on parent pollutant (surfactant) as well as organic carbon (COD and total organic carbon (TOC)) removal efficiencies. Multivariate analysis was based on two different photochemical treatment targets; (i) full oxidation/complete treatment of the surfactants or, alternatively, (ii) partial oxidation/pretreatment of the surfactants to comply with the legislative discharge requirements. According to the established polynomial regression models, the process independent variables "treatment time" (exerting a positive effect) and "initial COD content" (exerting a negative effect) played more significant roles in surfactant photodegradation than the process variable "initial H(2)O(2) concentration" under the studied experimental conditions.