Analysis and modeling of modified styrene–acrylonitrile/carboxylated acrylonitrile butadiene rubber nanocomposites filled with graphene and graphene oxide: Interfacial interaction and nonlinear elastoplastic behavior

Nonlinear elastoplastic behavior of the nanocomposites based on the styrene–acrylonitrile/carboxylated acrylonitrile butadiene rubber (SAN/XNBR) blend was investigated using experimental and theoretical analysis. Graphene, graphene oxide nanoparticles, and glycidyl methacrylate-grafted-XNBR (XNBR-g-GMA) as a compatibilizer were incorporated in the SAN/XNBR blends. In this regard, the focus of this study is on modeling of the stress–strain behavior of these nanocomposites, considering the effect of the interfacial interactions made by compatibilizer. For this purpose, field emission scanning electron microscopy (FESEM) and transmission electron microscope (TEM) techniques were used to investigate the relationship between microstructure and mechanical properties of nanocomposites. In addition, FESEM and TEM images showed that the presence of a compatibilizer could influence the dispersion and localization of the nanoparticles. According to the tensile test results, the presence of the compatibilizer increased the mechanical properties of the nanocomposites, specifically elongation at break. Considering the nanocomposite containing compatibilizer and graphene oxide, the elongation at break increased about 570% compared with the nanocomposite without compatibilizer. Better dispersion of graphene oxide and the creation of chemical interaction among components in the presence of the XNBR-g-GMA compatibilizer could be the reasons for these improvements, as confirmed by TEM. The usage of the Bergstrom–Boyce model for analyzing the nonlinear elastoplastic behavior of the nanocomposites illustrated proper conformity with the experimental data in the elastic region. However, there are some deviations in the viscoplastic region, particularly close to the breaking elongation region.     

Understanding the influence of anti-reversion agent and metal oxide dose on natural rubber–carbon black system

Sulfidic linkages that are formed during the vulcanization process of natural rubber (NR) are unstable at a higher temperature and can be reversed into conjugated diene. To overcome such issue and to build a compound that is hostile to inversion and with increasing service life, anti-reversion agent (ARA), for example, N,N′-4,4′-diphenylmethyene bismaleimide (BMDM), is added into the formulation. This work explains the conjugation reaction mechanism of conjugated diene and BMDM by means of gas chromatography–mass spectrometry and Fourier transform infrared spectroscopy. The first phase of this study is associated with the change in ARA dosage keeping ZnO dosage the same. It is observed that 5 phr of BMDM and 2 phr ZnO combination (ARA4) shows lowest reversion at 160°C. The modulus value at 300% elongation increased 12% by the incorporation of BMDM as compared to the compound of no BMDM (ARA1). The second part is all about keeping BMDM dosage the same at 5 phr level and varying ZnO phr by 3, 4, and 5. From the overall results, it is observed that at a suitable dosage of BMDM and ZnO (5 phr BMDM and 3 phr ZnO combination [ARA5]), least reversion can be achieved and vulcanizates containing optimized BMDM and ZnO show better retention properties after aerobic aging as compared to ARA1.     

Impact of the aluminum sulfate 18-hydrate particle size on the coordination crosslinking behaviors of acrylonitrile–butadiene rubber–aluminum sulfate 18-hydrate composites

In this study, aluminum sulfate 18-hydrate [Al₂(SO₄)₃·18H₂O] particles of different sizes, which were obtained via high-energy ball-milling technology, were successfully compounded with acrylonitrile–butadiene rubber (NBR) to fabricate crosslinked rubber composites. The results suggest that high-energy ball milling had no significant change on the crystal structure of Al₂(SO₄)₃·18H₂O, but it significantly reduced the particle size. The effects of the particles size on the coordination crosslinking behaviors and mechanical properties of the NBR–Al₂(SO₄)₃·18H₂O composites were fully explored. The coordination crosslinking reaction was demonstrated to occur between the nitrile group (─CN) and Al(III). Moreover, with the decreasing particle size, the composites achieved a better interfacial adhesion and more crosslinking points, and this led to significant increases in the crosslinking density and the mechanical properties. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47717.     

Effect of the sheet size on the thermal stability of silicone rubber–reduced graphene oxide nanocomposites

The structures of differently sized reduced graphene oxides (rGOs), the dispersion state, and the compatibility of rGO with silicone rubber (SR) are important impact factors on the properties of SR–rGO nanocomposites. To analyze the influence of the size of rGO on the properties of SR-based nanocomposites, three differently sized rGO sheets were introduced into SR to fabricate a series of SR-based nanocomposites. The SR–middle-sized reduced graphene oxide (MrGO) nanocomposites showed the best mechanical and thermal properties. Compared with the blank sample, the SR–MrGO nanocomposites presented remarkable two-fold and three-fold increases in the tensile modulus and strength values. The initial degradation temperature increased nearly 40 °C. In this study, we investigated the size effect of graphene on the thermal stability by examining the thermal degradation mechanism of the different SR–rGO nanocomposites in detail. Ultimately, this research may suggest a facile approach for improving the thermal stability of SR. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47034.     

Supercapacitive properties of electrodeposited polypyrrole on acrylonitrile–butadiene rubber as a flexible current collector

Flexible sheets consisting of acrylonitrile–butadiene rubber (NBR) and vapor-grown carbon fiber (VGCF) are newly prepared varying the composition (VGCF 10–30 wt%) for use as a current collector of supercapacitor electrodes. The electrical conductivity of as-prepared VGCF/NBR current collector can be enhanced as the content of VGCF increases. The VGCF/NBR current collector is then electrodeposited with pyrrole using a potentiodynamic cyclic voltammetry to yield a polypyrrole (PPy)/VGCF/NBR composite electrode. Cyclic voltammetry result for the PPy/VGCF/NBR composites shows that the sample with 30 wt% VGCF achieves a maximum specific capacitance (125.8 F g^?1) at 5?mV?s^?1 and reaches a lower specific capacitance at higher scan rates. In addition, the flexibility of supercapacitor electrode of PPy can also be established with a comparable capacitance value by using the NBR-based current collector.     

Enhanced solvent resistance of acrylonitrile–butadiene rubber by electron beam irradiation

In this study, we investigated the effect of electron beam irradiation on NBR (acrylonitrile–butadiene rubber) with TMPTMA (trimethylolpropane trimethacrylate), focusing on the polar and non-polar solvent resistance at different electron beam radiation doses. The electron beam irradiation on NBR containing TMPTMA sheets was performed over a range of absorbed doses from 20 to 200 kGy to make three-dimensional network structures. The solvent resistance was characterized according to ASTM D 471 in benzene and THF solvent. The solvent resistance of NBR was enhanced by the addition of TMPTMA in a dose-dependent manner. In addition, the volume change of immersed NBR in THF solvent was slightly lower than in benzene solvent.     

Mechanical properties of functionally graded carbon black–styrene butadiene rubber composites: Effect of modifying gradation and average filler loading

The mechanical properties of functionally graded polymeric composites (FGPCs) with varying carbon black loading and the effect of stacking sequence in styrene butadiene rubber (SBR) matrix were studied. For a given average amount of nanofiller, the modulus of FGPCs for any given stacking sequence of layers is higher when compared with its uniformly dispersed polymeric composites (UDPCs) counterpart. Tensile strength, elongation at break, and tear strength either increase or decrease depending on the stacking sequence and average loading of the filler in FGPCs. In addition, the smoother gradation (i.e., lesser difference in the amounts of CB content in adjacent layers) and a wide gap of difference in CB content in a stack has a profound effect on the modulus and tensile strength of FGPCs. Dynamic mechanical analysis shows lesser damping in FGPCs than UDPCs. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Effects of modified silica on the co-vulcanization kinetics and mechanical performances of natural rubber/styrene–butadiene rubber blends

Rubber blends are widely used for combining the advantages of each rubber component. However, to date, how to determine and distinguish the vulcanization kinetics for each single rubber phase in rubber blends during the co-vulcanization process is still a challenge. Herein, high-resolution pyrolysis gas chromatography–mass spectrometry (HR PyGC-MS) was employed for the first time to investigate the vulcanization kinetics of natural rubber (NR) and styrene–butadiene rubber (SBR) in NR/SBR blends filled with modified silica (SiO₂). The reaction rates of crosslinking of each rubber phase in NR/SBR were calculated, which showed that the crosslinking rates of NR were much lower than those of SBR phase in the unfilled blends and blends filled with unmodified and silane modified silica. Interestingly, the vulcanization rates of NR and SBR phase were approximately same in the vulcanization accelerator modified silica filled blends, showing better co-vulcanization. In addition, the vulcanization accelerator modified silica was uniformly dispersed and endowed rubber blends with higher mechanical strength compared to the untreated silica. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48838.     

Elastomeric composites based on ethylene–propylene–diene monomer rubber and conducting polymer-modified carbon black

Thermally stable elastomeric composites based on ethylene–propylene–diene monomer (EPDM) and conducting polymer-modified carbon black (CPMCB) additives were produced by casting and crosslinked by compression molding. CPMCB represent a novel thermally stable conductive compound made via “in situ” deposition of intrinsically conducting polymers (ICP) such as polyaniline or polypyrrole on carbon black particles. Thermogravimetric analysis showed that the composites are thermally stable with no appreciable degradation at ca. 300°C. Incorporating CPMCB has been found to be advantageous to the processing of composites, as the presence of ICP lead to a better distribution of the filler within the rubber matrix, as confirmed by morphological analysis. These materials have a percolation threshold range of 5–10 phr depending on the formulation and electrical dc conductivity values in the range of 1 × 10⁻³ to 1 × 10⁻² S cm⁻¹ above the percolation threshold. A less pronounced reinforcing effect was observed in composites produced with ICP-modified additives in relation to those produced only with carbon black. The results obtained in this study show the feasibility of this method for producing stable, electrically conducting composites with elastomeric characteristics. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Exploiting the Plackett–Burman design to examine the formulation effect on curing characteristics of oil palm ash-filled acrylonitrile butadiene rubber compounds

The present paper is focused on exploiting Plackett–Burman design to examine the formulation effect of various chemical components content on the curing characteristics of oil palm ash (OPA)-filled acrylonitrile butadiene rubber (NBR) compound. The filled-NBR compound was prepared by conventional laboratory-sized two roll mill and cured using sulfuric system. Six independent variables such as content of zinc oxide, stearic acid, N-isopropyl-N′-phenyl-p-phenylenediamine, N-cyclohexyl-2-benzothiazole sulfenamide (CBS), sulfur, and even OPA filler were carried out to screen their significant effect on the curing characteristics of NBR compound. The scorch time, optimal cure time, minimum torque, and maximum torque were selected as a response. Results showed that the scorch time and the optimal cure time were significantly affected by CBS, whereas the minimum torque and maximum torque were significantly affected by OPA and sulfur, respectively, within the studied range. Among the chemical components under study, zinc oxide and stearic acid had the least effect on the curing properties of NBR compound. Analysis of variances for all factorial models demonstrated that the model was significant with P value <0.05 while the regularity (R ²) of all models was greater than 0.9. Lastly, the optimal chemical concentrations were predicted to acquire the optimal condition of the curing system for filled-NBR compound.     

Thermal decomposition kinetics of dynamically vulcanized polyamide 6–acrylonitrile butadiene rubber–halloysite nanotube nanocomposites

Thermally stable thermoplastic elastomer nanocomposites based on polyamide 6 (PA6), acrylonitrile butadiene rubber (NBR), and halloysite nanotubes (HNTs) were dynamically vulcanized, and their nonisothermal decomposition kinetics were examined. The Friedman, Kissinger–Akahira–Sunose (KAS), Ozawa–Wall–Flynn (FWO), and modified Coats–Redfern (m-CR) isoconversional models were used to obtain information about the kinetics of the thermal decomposition of PA6–NBR–HNTs in terms of the activation energy per partial mass loss monitored through thermogravimetric analyses performed at different heating rates. An erratic trend was due to the Friedman model, especially for systems having higher HNT loadings, whereas the KAS, FWO, and m-CR models revealed very similar meaningful thermal decomposition kinetics. A relatively high activation energy corroborating a reliable thermal stability was obtained by the addition of HNTs to PA6–NBR, and the resistance against decomposition was higher for systems containing more HNT. This signified the role of the HNTs as thermal stability modifiers. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47483.     

Sono-assisted preparation of magnetic ferroferric oxide/graphene oxide nanoparticles and application on dye removal☆

A simple ultrasound-assisted co-precipitation method was developed to prepare ferroferric oxide/graphene oxide magnetic nanoparticles (Fe3O4/GO MNPs). The hysteresis loop of Fe3O4/GO MNPs demonstrated ...     

Exploring the filler–polymer interaction and solvent transport behavior of nanocomposites derived from reduced graphene oxide and polychloroprene rubber

Aliphatic solvent resistance of polychloroprene rubber (CR) reinforced reduced graphene oxide (RGO) nanocomposites were explored in the temperature range of 30–50 °C using hexane, heptane, and octane. Microstructure-assisted solvent resistant property is evident from transmission electron microscopy images of fabricated composites. Different transport parameters such as diffusion, permeation, and sorption constants were moderate while increasing RGO content. Diffusion mechanism was explained based on the permeating molecule and is found to be close to Fickian mechanism except for heptane. Evaluation of kinetic and thermodynamic parameters shows the ability of nanoreinforcement to alter thermodynamic characteristics and rate constant values. The extent of reinforcement was also evaluated by Kraus equation. From swelling studies, molecular mass between crosslinks was evaluated using Flory–Rehner equation and compared these values with theoretical predictions such as phantom and affine models to analyze the deformation and mobility of the network during swelling. Temperature plays a significant role in the transport of organic solvent through CR/RGO nanocomposites. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 48168.     

Influence of carbon black on uncompatibilised and compatibilised SBR–NBR blends

Abstract

Elastomeric blends based on SBR and NBR have been prepared, giving emphasis to differences in blend composition. It was observed from dynamic mechanical analysis that the SBR–NBR blends can be compatibilised by addition of 5 pphr dichlorocarbene modified styrene/butadiene rubber. The efficiency of carbon black in uncompatibilised and compatibilised blends was evaluated with reference to their processing characteristics and technological properties and the resistance of the vulcanisates towards thermal and oil aging was analysed. The changes in technological properties have been correlated with variations in crosslink density estimated from stress–strain and swelling behaviour. The swelling studies are also extended to evaluate the reinforcing nature of the filler. The results of the study reveal that compatibilised blends show enhanced mechanical properties in the presence of HAF carbon black in comparison with uncompatibilised samples.     

Effect of silica reinforcement on natural rubber and butadiene rubber vulcanizates by a sol–gel reaction with tetraethoxysilane

The effect of silica reinforcement was studied for natural rubber (NR) and butadiene rubber (BR) vulcanizates by a sol–gel reaction with tetraethoxysilane at different temperatures. The formation of silica in the rubber vulcanizates was investigated analytically with Fourier transform infrared spectroscopy and energy-dispersive X-ray analysis. The variations of the mechanical and dynamic properties were measured in the NR and BR vulcanizates with silica filling. The hardness of the rubber vulcanizates increased with silica filling in the rubber matrix. The tensile strength and elongation at break decreased with silica filling in the NR vulcanizates. The moduli at 50, 100, and 300% elongation increased with silica filling in the rubber matrix. The storage modulus of silica-filled rubber vulcanizates became higher than that of pure rubber vulcanizates. The temperature dependence of the loss modulus also increased with silica filling. The temperature dependence of the loss tangent was maintained, regardless of silica filling in the BR vulcanizates. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Effect of processing on the stability and electrical properties of pressureless sintered graphene oxide–alumina composites

This paper explores the processing of an alumina matrix composite with a percolating network of graphene oxide (GPO), which exhibits a moderate electric resistivity and a near zero temperature coefficient of resistance. Different formulations of GPO–alumina composites were processed using a water–base blending, and, the pellets were densified by pressureless sintering under Argon flow. Electrical conduction at room temperature was achieved in the 2 wt % GPO–alumina composite sintered at 1400 °C, and, the 3 wt % GPO–alumina composites sintered at 1400, 1550 and 1700 °C. An investigation of the degradation of electrical conductivity was used to identify potential stable operating regimes in which these materials could be used as heaters. Thermogravimetric analysis using the Ozawa–Flynn–Wall method, was used to determine the kinetic parameters of a 3 wt % GPO composite sintered at 1400 °C which, had an activation energy for GPO degradation of 195 ± 68 kJ/mol and, an estimated thermal lifetime of 8.7 ± 0.8 years for a conversion of 0.5 wt % (failure criterion) at an application temperature of 340 °C.