Catalytic supercritical water gasification of black liquor along with lignocellulosic biomass

Supercritical water gasification (SCWG) is a novel technology for environmental pollution management and hydrogen production from biomass and wastes. In this study, the SCWG of black liquor (BL) which is high-potential biomass and rich in alkalis was investigated. The experiments were conducted in a batch reactor at 350–400 °C, reaction time of 1–60 min, and constant concentration of 9 wt% of BL in the absence and presence of heterogeneous catalysts (3–5 wt%), lignocellulosic biomass, and formic acid (5 and 7 wt %) in three parts. First, the SCWG of BL was performed without any additive. The experimental results showed that the maximum production of H₂, CO₂, and CH₄ was obtained at the highest temperature and reaction time; 400 °C and 60 min. The hydrogen yield was also enhanced by increasing the temperature, and reached 3.51 mol H₂/kg dry ash free-black liquor (DAF-BL) at 400 °C. Reaction time increment improved the gas product and gasification efficiency up to 28.03 mmol and 21.73%, respectively. Subsequently, three heterogeneous catalysts (MnO₂, CuO, and TiO₂) were used, however 5 wt% of MnO₂ was the best catalyst, significantly improving the hydrogen yield compared to the same condition of BL gasification without a catalyst. Hydrogen yield reached 5.09 mol H₂/kg (DAF-BL) at 400 °C and the reaction time of 10 min. Finally, BL with poplar wood residue as a lignocellulosic biomass and formic acid was gasified separately and the highest hydrogen yield was obtained in the case of 5 wt% of formic acid (10.79 mol H₂/kg (DAF-BL)). Overally, SCWG dramatically reduced the chemical oxygen demand of BL to 76% using 5 wt% of formic acid.     

Sustainable hydrogen production options from food wastes

In this study, two thermochemical processes, namely steam gasification and supercritical water gasification (SCWG), were comparatively studied to produce hydrogen from food wastes containing about 90% water. The SCWG experiments were performed at 400 and 450 °C in presence of catalyst (Trona, K₂CO₃ and seaweed ash). The maximum hydrogen yield was obtained at 450 °C in presence of K₂CO₃ catalyst. In second process, hydrothermal carbonization was used to convert food wastes into a high-quality solid fuel (hydrochar) that was further gasified in a dual-bed reactor in presence of steam. The steam gasification of hydrochar was carried out with and without catalysts (iron?ceria catalyst and dolomite). The maximum hydrogen yield obtained from steam gasification process was 28.08 mmol/g dry waste, about 7.7 times of that from SCWG. This study proposed a new concept for hydrogen production from wet biomass, combination of hydrothermal carbonization following steam gasification.     

Thermodynamic study on the integrated supercritical water gasification with reforming process for hydrogen production: Effects of operating parameters

In this paper, a conceptual process design of the integrated supercritical water gasification (SCWG) and reforming process for enhancing H₂ production has been developed. The influence of several operating parameters including SCWG temperature, SCWG pressure, reforming temperature, reforming pressure and feed concentration on the syngas composition and process efficiency was investigated. In addition, the thermodynamic equilibrium calculations have been carried out based on Gibbs free energy minimization by using Aspen Plus. The results showed that the higher H₂ production could be obtained at higher SCWG temperature, the H₂ concentration increased from 5.40% at 400 °C to 38.95% at 600 °C. The lower feed concentration was found to be favorable for achieving hydrogen-rich gas. However, pressure of SCWG had insignificant effect on the syngas composition. The addition of reformer to the SCWG system enhanced H₂ yield by converting high methane content in the syngas into H₂. The modified SCWG enhanced the productivity of syngas to 151.12 kg/100kg_feed compared to 120.61 kg/100kg_feed of the conventional SCWG system. Furthermore, H₂ yield and system efficiency increased significantly from 1.81 kg/100kg_feed and 9.18% to 8.91 kg/100kg_feed, and 45.09%, respectively, after the modification.     

Mixtures of 5-hydroxymethylfurfural,levulinic acid,and formic acid have different impact on H2-producing Clostridium strains

Fermentative hydrogen production allows the use of renewable biomasses as feedstocks. However, biomass saccharification results not only in carbohydrates, but also in products that can inhibit fermentation. Although biomass hydrolysates contain mixtures of inhibitors, most studies are performed with a single inhibitor. This study evaluates how 5-hydroxymethylfurfural (HMF, 0.60 g/L), levulinic acid (LA, 2.10 g/L), and/or formic acid (FA, 0.80 g/L) mixtures affect two H₂-producing clostridia, Clostridium beijerinckii Br21 and Clostridium acetobutylicum ATCC 824. Fermentation assays with and without (control) the inhibitors helped to calculate the specific H₂ production, substrate consumption, and bacterial cell growth rates for Clostridium beijerinckii Br21 or Clostridium acetobutylicum ATCC 824. HMF + AL, HMF + AF, AL + AF, and HMF + AL + AF mixtures inhibited H₂ production by C. beijerinckii Br21 by 58.7, 60.0, 46.9, and 83.0%, respectively, and by C. acetobutylicum ATCC 824 by 68.1, 71.4, 58.2, and 89.0%, respectively. Clostridium acetobutylicum ATCC 824 metabolized HMF more efficiently. However, organic acids and their combination with HMF inhibited H₂ production by C. beijerinckii Br21 to a lesser extent, which highlighted that this microorganism is robust for H₂ production from biomass hydrolysates.     

Comparison of thermochemical conversion processes of biomass to hydrogen-rich gas mixtures

Hydrogen can be produced from biomass materials via thermochemical conversion processes such as pyrolysis, gasification, steam gasification, steam-reforming, and supercritical water gasification (SCWG) of biomass. In general, the total hydrogen-rich gaseous products increased with increasing pyrolysis temperature for the biomass sample. The aim of gasification is to obtain a synthesis gas (bio-syngas) including mainly H₂ and CO. Steam reforming is a method of producing hydrogen-rich gas from biomass. Hydrothermal gasification in supercritical water medium has become a promising technique to produce hydrogen from biomass with high efficiency. Hydrogen production by biomass gasification in the supercritical water (SCW) is a promising technology for utilizing wet biomass. The effect of initial moisture content of biomass on the yields of hydrogen is good.     

Hydrogen production from dairy wastewater using catalytic supercritical water gasification: Mechanism and reaction pathway

The supercritical water gasification (SCWG) of real dairy wastewater (cheese-based or whey) was performed in a batch reactor in presence of two catalysts (MnO₂, MgO) and one additive (formic acid). The operational conditions of this work were at a temperature range of 350–400 C and the residence time of 30–60 min. The catalysts and formic acid were applied in 1 wt%, 3 wt%, and 5 wt% to determine their effect on hydrogen production. The concentrations of catalysts and formic acid were calculated based on the weight of feedstock without ash. The results showed that increased temperature and prolonged residence time contributed to the hydrogen production (HP) and gasification efficiency (GE). The gas yield of hydrogen in the optimum condition (400 C and 60 min) was achieved as 1.36 mmol/gr DAF (dry ash free). Formic acid addition was favored towards enhancing hydrogen content while the addition of metal oxides (MnO₂ and MgO) had an apex in their hydrogen production and they reached the highest hydrogen in 1 wt% concentration then ebbed. Moreover, GE was increased by the addition of the catalysts and formic acid concentrations. The highest hydrogen content (35.4%) was obtained in 1 wt% MnO₂ and the highest GE (32.22%) was attained in the 5 wt% formic acid concentration. A reaction pathway was proposed based on the GC-MS data of feedstock and produced liquid phase at different condition as well as similar studies.     

DFT study of the enhancement on hydrogen production by alkaline catalyzed water gas shift reaction in supercritical water

Supercritical water gasification (SCWG) is hopefully to be an acceptable choice for hydrogen production, the hydroxide ion assisted water gas shift reaction (WGSR) has been regarded as the most important reaction to generate hydrogen during the process. However, the principle of practical OH^? catalyzed reaction is not possible to acquire by experiments. Thus, density functional theory (DFT) is utilized to investigate the reaction mechanism theoretically in this work. Through first principle calculations, every species and energy barrier for elementary steps are achieved, and formate ion is determined as the important intermediate. Besides, HCOO^? + H₂O → HCO₃^? + H₂ is the dominant path to generate hydrogen, as well as the rate-determining step with 47.94 kcal/mol energy barrier. Furthermore, the reaction rate constant is calculated to be k_catalytic(s^?1) = 2.34 × 10¹²exp(?1.80 × 10⁵/RT) using transition state theory with Wigner transmission coefficient (TST/w). Lastly, supercritical water condition is demonstrated to be a favored media for WGSR, because it may dissociate, dissolve or hydrolyze more hydroxide anion than conventional steam. The results are expected to benefit the control of reaction process and the design of SCWG reactor.     

Hydrogen production by supercritical water gasification of biomass: Explore the way to maximum hydrogen yield and high carbon gasification efficiency

Supercritical water gasification (SCWG) is a promising technology for wet biomass utilization. In this paper, orthogonal experimental design method, which can minimize the number of experiments compared with the full factorial experiments, was used to optimize the operation parameters of SCWG with a tubular reactor system. Using this method, the influences of the main parameters including pressure, temperature, residence time and solution concentration on biomass gasification were also investigated. Simultaneously, in order to further improve the gasification efficiency of biomass, acid hydrolysis pretreatment of feedstock, oxidizers addition and increasing reaction temperature were employed. Results from the experiments show that in the range of experimental parameters, the order of the effects of the factors on H₂ yield of corn cob gasification in SCW is temperature > pressure > feedstock concentration > residence time. Temperature and pressure have a significant and complicated effect on biomass gasification. Hydrogen yield increases by the acid hydrolysis pretreatment of feedstock, and oxidizer addition reduces the hydrogen yield but it promotes the increase in carbon gasification efficiency. Biomass feedstock with high concentration was gasified successfully at high reaction temperature.     

Comprehensive experimental study on supercritical water gasification of oilfield sludge: Effect of operation parameters,and catalysts on the products

Supercritical water gasification (SCWG) was adopted to treat oilfield sludge and produce syngas. The effect of temperature (400–450 °C), reaction time (30–90 min) and catalyst addition on syngas production and residual products during SCWG of oilfield sludge was studied. When increasing SCWG temperature from 400 to 450 °C with reaction time of 60 min, the H₂ yield and the selectivity of H₂ increased significantly from 0.53 mol/kg and 75.53% to 0.98 mol/kg and 78.09%, respectively. It is noteworthy that when the reaction time was too long, CO₂ and CO were converted to CH₄ with the consumption of H₂ via methanation reaction. The addition of Ni/Al₂O₃ catalyst can substantially promote the production of high-quality syngas from SCWG of oilfield sludge. The H₂ yield and its selectivity at 450 °C and 60 min were as high as 1.37 mol/kg and 84.05% with 10Ni/Al catalyst. Moreover, the catalysts with bimetal loading (Fe–Ni, Rb–Ni or Ce–Ni) were found to be beneficial for improving gasification efficiency, H₂ yield, and the degradation of organic compounds. Among them, 5 wt% Rb on 10Ni/Al catalyst performed the best catalytic activity for SCWG at 450 °C and 60 min, which had the highest H₂ yield of 1.67 mol/kg and selectivity of 86.09%. More than 90% of total organic carbon in sludge was decomposed after the SCWG with all the catalysts. These findings indicated that catalytic SCWG is a promising alternative for efficiently dealing with oilfield sludge.     

Hydrogen production from oil sludge gasification/biomass mixtures and potential use in hydrotreatment processes

Gasification of oil sludge (OS) from crude oil refinery and biomass was investigated to evaluate hydrogen production and its potential use in diesel oil hydrodesulphurization process. Gasification process was studied by Aspen Hysys^® tools, considering different kinetic model for main OS compounds. Air and superheated steam mixtures as gasifying agents were simulated. Gasification parameters like: temperature, syngas chemical composition and gas yield were evaluated. Results showed OS thermal conversion needs a working temperature above 1300 °C to ensure a high conversion (>90%) of OS compounds. Thermal energy requirement for gasification was estimated between 0.80 and 1.25 kWh/kg OS, considering equivalence air (ER) and steam/oil sludge (SOS) ratio between 0.25-0.37 and 0.2–1.5 kg steam/kg OS, respectively. The gas yield was 2.28 Nm³/kg OS, with a H₂ content close to 25 mol%, for a H₂ potential production about 1.84 Nm³ H₂/kg OS; nevertheless, when OS and biomass mixtures are used, hydrogen production increases to 3.51 Nm³ H₂/kg OS, meaning 37% of H₂ (from natural gas) required for diesel oil hydrodesulphurization could be replaced, becoming an added value technological alternative for OS waste conversion as a source of H₂, inducing a considerable reduction of greenhouse gases and non-renewables resources.     

Characteristics and prediction model of hydrogen production of oily sludge by supercritical water gasification

Harmless treatment and resource utilization of oily sludge are urgent and related to the sustainable green, and low-carbon development of the petroleum industry. Aiming to the supercritical water gasification (SCWG) of oily sludge for hydrogen production, this paper investigated the effects of critical factors, including reaction temperature, initial pressure, retention time, and feed concentration, on the mole fraction, the gas yield, the gasification efficiency, and the hydrogen yield potential. The interaction mechanisms among these four factors were discussed and revealed with a reasonable prediction model of hydrogen production. Results showed that the longer retention time, higher temperature, and lower feed concentration could accelerate hydrogen production from oily sludge by SCWG. The synthetic promotion of the hydrogen yield exists between the temperature and the retention time, while the temperature predominates. A 2.63-fold increase in the H₂ yield was obtained when the condition changed from 135 min to 380 °C to 10 min and 555 °C. The hydrogen production of oily sludge by SCWG, at lower temperature and higher pressure was worse than that at higher temperature and lower pressure.     

Evaluation of modified Ni/ZrO2 catalysts for hydrogen production by supercritical water gasification of oil-containing wastewater

Supercritical water gasification (SCWG) technology is a clean and cost-effective conversion technology due to its unique chemical and physical properties. However, the unique properties also lead to instability and inactivity for the pure Ni/ZrO₂ catalyst in SCWG process. In this work, we investigated the effect of second metal addition on the catalytic performance by modifying Ni/ZrO₂ catalysts with different promoters (Co, Ce, La, Y, Mg), which prepared by a single-step sol-gel method. The analysis results of catalysts by XRD, SEM and automatic micropore & chemisorption analyzer showed that Ce, Y, La may be helpful promoters to stabilize the structure of ZrO₂. Compared to the non-catalytic experiment, all the catalysts showed significantly higher activities in the SCWG reaction. Among all catalysts, Ni-Co/ZrO₂ exhibited excellent activity, which achieved the highest carbon gasification efficiency (CE) and highest hydrogen yield. Additionally, two key factors, concentration and temperature, were also investigated for the optimum conditions, and the maximum carbon gasification efficiency (CE) of 98.8% was achieved at 600 °C with the Ni-Co/ZrO₂ catalyst.     

Supercritical water gasification of food waste: Effect of parameters on hydrogen production

Food waste is a type of municipal solid waste with abundant organic matter. Hydrogen contains high energy and can be produced by supercritical water gasification (SCWG) of organic waste. In this study, food waste was gasified at various reaction times (20–60 min) and temperatures (400 °C-450 °C) and with different food additives (NaOH, NaHCO₃, and NaCl) to investigate the effects of these factors on syngas yield and composition. The results showed that the increase in gasification temperature and time improved gasification efficiency. Also, the addition of food additives with Na⁺ promoted the SCWG of food waste. The highest H₂ yield obtained through non-catalytic experiments was 2.0 mol/kg, and the total gas yield was 7.89 mol/kg. NaOH demonstrated the best catalytic performance in SCWG of food waste, and the highest hydrogen production was 12.73 mol/kg. The results propose that supercritical water gasification could be a proficient technology for food waste to generate hydrogen-rich gas products.     

Low temperature supercritical water gasification of biomass constituents: Glucose/phenol mixtures

Supercritical water gasification (SCWG) is an interesting technology for the production of energy from wet and residual biomass. To date, the complete understanding of the fundamental phenomena involved in SCWG is still an open issue. An interesting aspect to be investigated is represented by the interactions among the single constituents of biomass, such as cellulose and lignin. This can be accomplished by using glucose and phenol as model compounds. In the present study, four glucose/phenol mixtures were utilized. All mixtures presented a constant organics mass fraction of 5%, where the relative fraction of phenol ranged from 0% (pure glucose) to 30%. The mixtures were gasified at 400 °C and 25.0 MPa in a continuous tubular reactor, with a residence time between 10 and 240 s. Results showed that, at the considered reaction conditions, phenol mostly behaves as a sort of inert in terms of total gas production, although it plays an inhibitory action towards H₂. The analysis of the liquid phase revealed that phenol likely inhibits Cannizzaro and de-carbonylation reactions and it advantages the pathways involving de-hydration reactions.     

Hydrothermal gasification of microalgae over nickel catalysts for production of hydrogen-rich fuel gas: Effect of zeolite supports

A series of Ni catalysts with different zeolites were prepared by wet impregnation method and used to catalyze supercritical water gasification (SCWG) of microalgae for production of hydrogen-rich fuel gas under conditions of 430 °C, 60 min, ρ_H₂O = 0.162 g/cm³, 2 g/g Ni/zeolites. Compared with noncatalytic SCWG, the presence of Ni/zeolite could increase the hydrogen gasification efficiency and carbon gasification efficiency by promoting water–gas shift and steam reforming reactions which are mainly affected by the amount of strong acid sites and Ni, respectively. The highest carbon gasification efficiency (CGE) and hydrogen gasification efficiency (HGE) of 23.61% and 23.55% were achieved with Ni/HY (Na₂O, 0.8%). The gaseous produced mainly consisted of H₂ and CO₂. The H₂ content in the gaseous products varied from 27.15 to 40.51% depending on the Ni/zeolites and increased with increasing the SiO₂/Al₂O₃ molar ratio of HZSM-5, which is 2.3–3.6 times higher than that of produced without catalyst. The H₂ yield varied between 2.57 and 3.61 mmol/g depending on the Ni/zeolites and increased from 2.19 to 5.61 mmol/g with increasing the SiO₂/Al₂O₃ molar ratio from 50:1 to 170:1, which is 3.6–7.8 times higher than that of produced without catalyst. Coke formation, surface area loss, and sintering of Ni could decrease the activity of the Ni/zeolites.     

Supercritical water gasification of black liquor with wheat straw as the supplementary energy resource

Supercritical water gasification (SCWG) is a new treatment of black liquor (BL) for both energy recovery and pollution management. To provide more energy for the pulp mill, it is proposed to use the pulping raw material as supplementary energy source because it is readily available, inexpensive and renewable. In this study, co-gasification of BL and wheat straw (WS) in supercritical water was investigated. The synergistic effect was observed in the co-gasification because the addition of wheat straw can make better use of the alkali in BL. The maximum improvement of the gasification by the synergistic effect was obtained with the mixing ratio of 1:1. The influences of the temperature (500–750 °C), reaction time (5–40 min), mixture concentration (5.0–19.1 wt%), mixing ratio (0–100%) and the wheat straw particle diameter (74–150 μm) were studied. It was found that the increase of temperature and reaction time, and the decrease of concentration and wheat straw particle size favored the gasification by improving the hydrogen production and gasification efficiency. The highest carbon gasification efficiency of 97.87% was obtained at 750 °C. Meanwhile, the H₂ yield increased from 12.29  mol/kg at 500 °C to 46.02  mol/kg. This study can help to develop a distributed energy system based on SCWG of BL and raw biomass to supply energy for the pulp mill and surrounding communities.     

Investigation of a novel & integrated simulation model for hydrogen production from lignocellulosic biomass

Process simulation and modeling works are very important to determine novel design and operation conditions. In this study; hydrogen production from synthesis gas obtained by gasification of lignocellulosic biomass is investigated. The main motivation of this work is to understand how biomass is converted to hydrogen rich synthesis gas and its environmentally friendly impact. Hydrogen market development in several energy production units such as fuel cells is another motivation to realize these kinds of activities. The initial results can help to contribute to the literature and widen our experience on utilization of the CO₂ neutral biomass sources and gasification technology which can develop the design of hydrogen production processes. The raw syngas is obtained via staged gasification of biomass, using bubbling fluidized bed technology with secondary agents; then it is cleaned, its hydrocarbon content is reformed, CO content is shifted (WGS) and finally H₂ content is separated by the PSA (Pressure Swing Adsorption) unit. According to the preliminary results of the ASPEN HYSYS conceptual process simulation model; the composition of hydrogen rich gas (0.62% H₂O, 38.83% H₂, 1.65% CO, 26.13% CO₂, 0.08% CH₄, and 32.69% N₂) has been determined. The first simulation results show that the hydrogen purity of the product gas after PSA unit is 99.999% approximately. The mass lower heating value (LHV_mass) of the product gas before PSA unit is expected to be about 4500 kJ/kg and the overall fuel processor efficiency has been calculated as ～93%.     

Corrosion characteristics of a nickel-base alloy C-276 in harsh environments

The oxidation behaviors of alloy C-276 in two harsh environments: high-temperature air and supercritical water (SCW), respectively representing the working conditions of the external and internal surfaces of reactors for SCW gasification biomass to produce H₂, were investigated. In two environments, all oxidation kinetics followed parabolic laws, while the corrosion rate of alloy C-276 exposed to supercritical water gasification (SCWG) environments was 2.5–3 times higher than that in high-temperature air. The oxide scale formed in air at 500 °C consisted of an outer Fe-rich layer (Fe₂O₃ and NiCr₂O₄) and an inner layer of Cr₂O₃ and NiCr₂O₄, while the outer Fe-rich layer disappeared as the temperature increased to 550 °C. Compared to the scales formed on nickel-base alloys in near-pure SCW, the absence of NiO and Ni(OH)₂ phases within the scales formed on the C-276 samples in present SCWG environment may be due to higher molar proportion of hydrogen.     

Hydrogen rich syngas production from biomass gasification using synthesized Fe/CaO active catalysts

Biomass gasification for hydrogen rich syngas production was investigated using the Fe/CaO catalysts in a fluidized bed reactor. The synthesized catalysts were prepared by an impregnation method with different Fe/CaO mass ratios (5%, 10%, 15%, 20%) for enhancing H₂ concentration and syngas yields and then characterized using X-ray diffraction (XRD), nitrogen adsorption and desorption isotherms test, scanning electron microscopy (SEM) and CO₂ absorption capacity test. The results showed that the Fe load had significant influences on the composition, textural properties and CO₂ adsorption capacity. Results of gasification experiments verified that the presence of Fe enhanced the concentration and yield of H₂. The highest syngas yield of 38.21 mol/kg biomass, H₂ yield of 26.40 mol/kg biomass, LHV values of 8.69 MJ/kg and gasification efficiency of 49.15% were obtained at an optimized mass ratio of Fe/CaO = 5%. In addition, the characterization results indicated that Ca₂Fe₂O₅ phase was formed. The Ca₂Fe₂O₅ had less CO₂ absorption capacity and effect on the gasification, but was considered to be a catalyst for tar cracking thus preventing the CaO deactivation.     

Catalytic gasification of food waste in supercritical water over La promoted Ni/Al2O3 catalysts for enhancing H2 production

Ni/Al₂O₃ catalyst is the one of promising catalysts for enhancing H₂ production from supercritical water gasification (SCWG) of biomass. However, due to carbon deposition, the deactivation of Ni/Al₂O₃ catalyst is still a serious issue. In this work, the effects of lanthanum (La) as promoter on the properties and catalytic performance of Ni/Al₂O₃ in SCWG of food waste were investigated. La promoted Ni/Al₂O₃ catalysts with different La loading content (3–15 wt%) were prepared via impregnation method. The catalysts were characterized using XRD, SEM, BET techniques. The SCWG experiments were carried out in a Hastelloy batch reactor in the operating temperature range of 420–480 °C, and evaluated based on H₂ production. The stability of the catalysts was assessed by the amount of carbon deposition on catalyst surface and their catalytic activity after reuse cycles. The results showed that 9 wt% La promoter is the optimal loading as Ni/9La–Al₂O₃ catalyst performed best performance with the highest H₂ yield of 8.03 mol/kg, and H₂ mole fraction of 42.46% at 480 °C. La promoted Ni/Al₂O₃ catalysts have better anti-carbon deposition properties than bare Ni/Al₂O₃ catalyst, resulting in better gasification efficiency after reuse cycles. Ni/9La–Al₂O₃ catalyst showed high catalytic activity in SCWG of food waste and had good stability as it was still active for enhancing H₂ production when used in SCWG for the third time, which indicated that La promoted Ni/Al₂O₃ catalysts are potential additive to improve the SCWG of food waste.