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以基于IRB1410的多机器人柔性制造生产线为研究对象,利用SolidWorks和RobotStudio提出一种虚拟仿真生产线构建方案。简述多机器人柔性制造仿真生产线组成及工艺流程,介绍机器人法兰盘中心点的定义、手部坐标系的标定、工件坐标系的标定,并设计了数控机床的Smart动态组件;在仿真生产线编制了离线程序,根据加速度、轨迹规划,展示了机器人运行情况,运动轨迹仿真结果表明轨迹规划及编程符合预期。实践证明:借助虚拟仿真生产线,有助于实体生产线的设计、优化、调试等,为实体生产线提供理论依据。 相似文献
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40MN铜挤压机生产线是目前亚洲最大的铜挤压机生产线,能满足随动针、固定针、浮动针等多种挤压工艺的要求,可生产单重达760kg的挤压制品,有效地提高了后续工序的生产效率及生产线的综合成品率。本文简要介绍了40MN铜挤压机生产线主要技术参数、生产线布置、设备组成及挤压机结构特点。 相似文献
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论文从分析产品特点和对比了不同厂家缸体生产工艺入手,确定了东风日产HR发动机缸体生产线的技术要求,制定了生产线的工艺流程,讨论了缸体生产线的设备选型及加工中采用的新技术,重点介绍了工艺缸盖的应用、托盘输送、二次真空加压含浸工艺,2D码管理技术及水性珩磨液应用技术.生产线建成后使用结果表明:该生产线达到各项设计指标,工艺方案合理、产品质量稳定,生产线物流合理,在制品少、操作人员劳动强度低、运行成本低、经济效益明显. 相似文献
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工业机器人自动焊接生产线的设计合理与否关系到焊接工艺的满足程度。从机器人自动焊接生产线的设计要求出发,详细分析了生产线的控制流程、配置及布局、编程与调试等。并以FOXBOT、A1200机器人组成的自动焊接生产线为例,进行刹车控制、原点校正等现场调试。自动焊接生产线的实践应用,提高了焊接作业效率和质量,具有推广价值。所述设计思路、方法及详细步骤为工业机器人自动焊接生产线的设计调试工作提供了参考依据。 相似文献
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文章针对活塞生产模式特点和现有生产线现状,提出了基于变批量生产的活塞软重构生产线.在阐述了变批量活塞软重构生产线特性的基础上,构建了变批量活塞软重构生产线的系统集成框架,提出了变批量活塞软重构生产线设计中的多构性可重构活塞产品设计模型、活塞制造资源优化配置技术、布局规划与优化技术、人因优化技术、建模和仿真等关键技术. 相似文献
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针对目前液晶显示器模组生产线自动化生产水平不高和效率低的现状。提出了一种新型的液晶模组生产线的控制方法。对LCD液晶显示器和其模组生产线进行了简单介绍,并将PLC应用于LCD模组自动化生产线上,解决了自动化生产线的控制问题,从而提高了生产线的效率。重点介绍了控制系统的硬件结构和FX2N系列可编程控制器的软件设计,并详细给出了PLC安装接线的输入输出端子对照表、控制系统流程图、顺序功能图以及控制系统的梯形图程序。 相似文献
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为了适应用户的自动化生产需求,使冲压生产线更加智能化、标准化,根据对生产线方案分析,提出一种采用机器人搬运自动化冲压生产线。通过对冲压自动化生产线合理布局规划,描述了每台设备作用及运行原理。并利用工业以太网进行通信,将自动化生产线的自动拆垛、双料检测、视觉对中、上料、搬运、下料等工艺流程之间建立有效的联系,从而满足自动化生产线要求,提高生产效率。 相似文献
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The results of investigations of the effect of the regulated parameters of low-frequency modulation on the characteristics of deposited beads in reconditioning of the working surfaces of dies of stamping tools are presented. The effect of the frequency and duty ratio of the modulated conditions on the mechanical properties of the deposited layer and the structure of its metal is described. Recommendations are issued for the effective application of technology with the controlled modulated conditions in the reconditioning of the working edges of the dies of the stamping tools. 相似文献
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The influence of Fe on the microstructure and mechanical properties of P-doped Ni–Cr–Fe alloys has been investigated.Results showed that increasing Fe content refined the dendrite microstructure and enhanced the solubility of P in as-cast alloys. The change of microhardness in different dendrite regions was attributed to the segregation of P atoms in solid solution state, which had strengthening effects. Increasing Fe contents from 15.2 to 60.7 wt% reduced the yield strength and tensile strength but had little influence on the elongation of alloys. The stress rupture life of alloys after heat treatment decreased with the increment of Fe contents, and the failure fracture modes transferred from transgranular to intergranular fracture mode. The change of fracture modes was due to the weakness of grain boundaries caused by the increment of Fe.In addition, the precipitation of M_(23)C_6 was believed to be related to the segregation of P toward grain boundaries, which led to the fluctuation of carbon and chromium atoms near the grain boundaries in alloys with low Fe contents. Consequently, the increment of Fe decreased the strength of matrix and changed the existence of P atoms and the precipitates at grain boundaries. 相似文献
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G.W. Chang G.C. Jin S.Y. Chen X.D. Yue 《金属学报(英文版)》2007,20(1):35-39
In view of the periodic bending deformation of solid-liquid interface in the solidification process for continuous casting slab, the variation of temperature gradient and dendritic spacing in the front edge of the solid-liquid interface, and the nucleation and propagation process of crack were studied. It is shown that the bending deformation of the interface results in the temperature field change in the front edge of solid-liquid interface, and the occurrence of temperature gradient along drawing direction results in the growth of secondary dendrites. The initial crack formed during the middle and final stage of solidification may extend to the surface of the casting slab and become an internal crack. The results of the theoretical analysis are basically in agreement with that of the experiment. 相似文献
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Deng-Kui Zhang Guo-Qing Wang Ai-Ping Wu Ji-Guo Shan Yue Zhao Tian-Yi Zhao Dan-Yang Meng Jian-Ling Song Zhong-Ping Zhang 《金属学报(英文版)》2019,32(6):684-694
In as-welded state, each region of 2219 aluminum alloy TIG-welded joint shows diff erent microstructure and microhardness due to the diff erent welding heat cycles and the resulting evolution of second phases. After the post-weld heat treatment, both the amount and the size of the eutectic structure or θ phases decreased. Correspondingly, both the Cu content in α-Al matrix and the microhardness increased to a similar level in each region of the joint, and the tensile strength of the entire joint was greatly improved. Post-weld heat treatment played the role of solid solution strengthening and aging strengthening. After the post-weld heat treatment, the weld performance became similar to other regions, but weld reinforcements lost their reinforcing eff ect on the weld and their existence was more of an adverse eff ect. The joint without weld reinforcements after the post-weld heat treatment had the optimal tensile properties, and the specimens randomly crack in the weld zone. 相似文献
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X.T. Chang Y.S. Yin G.H. Niu T. Liu S. Cheng S.B. Sun 《金属学报(英文版)》2007,20(5):334-340
The corrosion behavior of carbon steel in the medium of marine microorganisms was investigated by electrochemical impedance spectra, polarization curves, and so on. Experimental results showed that the corrosion potential of carbon steel moved in a negative direction in the unpurified marine microorganism solution, and the polarization style of the cathodic process did not change. The electrochemical impedance spectra showed that the impedance value of the electrode decreased in the medium with bacteria, which indicated that the existence of microorganism could accelerate the corrosion progress of carbon steel. 相似文献
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六偏磷酸钠在蛇纹石与黄铁矿分离中的作用 总被引:7,自引:0,他引:7
通过浮选试验、沉降试验、表面溶解、ζ电位测试、吸附量测试和红外光谱测试研究六偏磷酸钠在蛇纹石与黄铁矿分离中的作用与机理。结果表明,六偏磷酸钠可以显著减弱蛇纹石对黄铁矿浮选的不利影响,它能在碱性条件下使蛇纹石与黄铁矿分散,从而提高黄药在黄铁矿表面的吸附量。六偏磷酸钠的作用是通过溶出蛇纹石表面的镁,并在其表面吸附,降低蛇纹石表面等电点pH,增强负电性。DLVO理论计算表明,六偏磷酸钠能使蛇纹石与黄铁矿间的总相互作用能由引力位能转变为斥力位能。 相似文献