Yttria-stabilized zirconia closed end tubes prepared by electrophoretic deposition

The electrophoretic deposition technique was used for the preparation of ZrO₂:8 mol% Y₂O₃ (yttria-stabilized zirconia, 8YSZ) closed end tubes for application in high temperature oxygen sensing devices. The 8YSZ ceramic suspensions with different average particle sizes were investigated looking for the best conditions for electrophoretic deposition of thin wall closed end ceramic tubes. High deposition rate of the ceramic particles onto graphite were obtained with isopropanol as solvent and 4-hydroxybenzoic acid as dispersant, with good surface quality of the deposited layer. The green tubes were dried and sintered at 1500 °C, and their properties were analyzed by X-ray diffraction for determination of the structural phases, scanning probe microscopy for observation of grain morphology, and impedance spectroscopy for evaluation of the oxide ion electrical resistivity. Pt/YSZ tube/Pt electrochemical cells were assembled for exposure to oxygen in the 60-650 ppm range using an electrochemical YSZ oxygen pump and sensor system. The signal response of the electrophoretic deposited sensor was similar to the response of the sensor of the oxygen pump. Several thin wall 4 mm diameter × 30 mm length closed end tubes may be obtained in a single operation, showing the ability of this technique for processing large quantities of tubular solid electrolytes with electrical properties suitable for use in high temperature devices.     

Toughening macroporous alumina membrane supports with YSZ powders

Macroporous alumina is an important support in membrane fields because of its stabilities to withstand exposure to high temperature, harsh chemical environment and high mechanical strength. However, the essence of brittleness can greatly shorten the life span and restrict the application fields. In this paper, YSZ (ZrO₂ stabilized by 3 mol% Y₂O₃) powders were added into alumina powders to improve the fracture toughness of macroporous Al₂O₃ supports sintered at 1400 °C and 1600 °C. The results show that the fracture toughness and the corresponding bending strength of supports are simultaneously greatly influenced by various YSZ contents. When YSZ content is 6 wt%, the maximum value of the fracture toughness is 3.0 MPa·m^1/2, and the bending strength is up to 90 MPa. By SEM and XRD analysis, the phase transformation of the uniform distribution t-ZrO₂ into m-ZrO₂ is the main cause which improves the fracture toughness of macroporous Al₂O₃ supports. Lowering of the sintering temperature by adding YSZ additives is also discovered here. The fracture toughness of the supports sintered at 1400 °C by adding YSZ powder is higher than that of the supports sintered at 1600 °C without adding any additives.     

Pressureless sintering of silicon carbide ceramics containing zirconium diboride

SiC-5 wt.% ZrB₂ composite ceramics with 10 wt.% Al₂O₃ and Y₂O₃ as sintering aids were prepared by presureless liquid-phase sintering at temperature ranging from 1850 to 1950 °C. The effect of sintering temperature on phase composition, sintering behavior, microstructure and mechanical properties of SiC/ZrB₂ ceramic was investigated. Main phases of SiC/ZrB₂ composite ceramics are all 6H-SiC, 4H-SiC, ZrB₂ and YAG. The grain size, densification and mechanical properties of the composite ceramic all increase with the increase of sintering temperatures. The values of flexural strength, hardness and fracture toughness were 565.70 MPa, 19.94 GPa and 6.68 MPa m^1/2 at 1950 °C, respectively. The addition of ZrB₂ proves to enhance the properties of SiC ceramic by crack deflection and bridging.     

Preparation,Characterization, and Thermophysical Properties of (La0.95Sr0.05)2Ce2O6.95 Ceramic for Thermal Barrier Coatings

The La₂Ce₂O₇ powder doped with Sr was synthesized by sol‐gel method in this study and its dense bulk samples were also prepared by pressureless‐sintered at 1600°C for 10 h. Its phase composition, microstructure, and thermophysical property were investigated. Results reveal that pure (La_0.95Sr_0.05)₂Ce₂O_6.95 with single fluorite structure was successfully synthesized. Microstructure of bulk sample is dense. Its thermal expansion coefficient is higher than that of Y₂O₃‐stabilized ZrO₂ (YSZ) and its thermal conductivity is lower than that of YSZ. These results show that (La_0.95Sr_0.05)₂Ce₂O_6.95 ceramic can be explored as the candidate material for thermal barrier coatings.     

Effect of adding urea on performance of Cu/CeO2/yttria-stabilized zirconia anodes for solid oxide fuel cells prepared by impregnation method

Anode microstructure has a great influence on the cell performance. The addition of urea into impregnated solution has been proposed to tailor the distribution and/or morphology of Cu when fabricating the Cu-based anodes by impregnation method. While the previous reports demonstrated the single cell performance has not been improved in this route, in this paper, fuel cells with Cu/yttria-stabilized zirconia (YSZ) and Cu–CeO₂/YSZ anodes were fabricated and evaluated with improved outputs. The microstructure of Cu in anodes appeared significantly different after the addition of urea. The electronic conductivity obtained from the anodes impregnated with adding urea was twice as high as the ones without. Performance of fuel cells increases by 12% while operating on H₂ at 700 °C upon adding urea. Furthermore, the performance improvement was more prominent when such method was adopted in the fabrication of Cu–CeO₂/YSZ composite anodes. Cells with Cu–CeO₂/YSZ composite anodes operating in H₂ at 700 °C exhibited an increase of cell performance by 37%, from 337 to 462 mW cm⁻², by simply adding urea to the impregnated solution. And the performance enhancement for such fuel cells is also as high as 28% when using CH₄ as fuel.     

Ni1−xCox/YSZ cermet anodes for solid oxide fuel cells

Nanocrystalline and homogeneous powder mixtures of (Ni_1−xCo_xO_y)+YSZ were obtained by combustion synthesis, and reduced in H₂ at 800 °C to obtain Ni_1−xCo_x/YSZ cermets, and three layer symmetrical cells cermet/YSZ/cermet. These three layer cells were co-firing at 1450 °C, and then reduced to obtain porous Ni_1−xCo_x/YSZ cermet layers with good adhesion to the electrolyte. Results obtained under OCV show that partial substitution of Ni with Co lowers the polarisation resistance, especially the main contribution which is usually most dependent on the cermets microstructure. This trend is reverted for high fractions of Co, and the polarisation resistance obtained for Co/YSZ cermets is much higher than for Ni/YSZ. The low frequency contribution of the polarisation resistance was mainly dependent on the partial pressures of H₂ and H₂O, and is less dependent on the substitution of Ni with Co.     

Characteristics of YSZ synthesized with a glycine-nitrate process

The amount of glycine addition was optimized for synthesizing (Y₂O₃)_0.08(ZrO₂)_0.92 (YSZ) powders with a glycine-nitrate process. The effect of glycine quantity was investigated on the phase structure, sintering behavior, electrical performance and microstructure of the resulted YSZ powders. With the increase of glycine addition, the crystallite size of the YSZ powder increased, the specific surface area decreased, and the density of the sintered YSZ pellets decreased when they were fired at the same temperature. Thermodynamic calculation showed that the flame temperature of the glycine-nitrate combustion reaction was much higher when more glycine was used. A highly loose powder was thus obtained with low quantity of glycine addition. When 70% of stoichiometric amount of glycine was used, YSZ powder had the highest densification rate. AC impedance spectroscopy showed that the amount of glycine had effects not only on total conductivity, but also on grain boundary and bulk contributions. The highest conductivity attained a value of 0.027 S cm⁻¹ at 800 °C for YSZ prepared with 80% of stoichiometric amount of glycine.     

Fabrication and laser behaviors of Nd:YAG ceramic microchips

Transparent Nd:YAG ceramic microchips were fabricated through the slip casting shaping directly from the slurry formed by the commercial Al₂O₃/Y₂O₃/Nd₂O₃ powders, and followed by the vacuum sintering procedure. Viscosity of the slurries, the phase evolution and the densification behavior were investigated. For the Al₂O₃/Y₂O₃/Nd₂O₃ compound slurries system, the optimal condition is 0.5 wt.% NH₄PAA dispersant and 30 wt.% solid loading at pH ≥ 8. The YAG phase started to form at 1250° C and pure YAG phase could be obtained at 1400° C. The optical in-line transmittance of the Nd:YAG ceramics with thickness of 2 mm was about 83.8% at 1064 nm and 82.5% at 400 nm, which hit the upper limit of the theoretically calculated value. For the 1.0 at.% Nd:YAG ceramic microchip, the slope efficiency was 43% for 1.0 at.% Nd:YAG ceramic pumped by 920 mW cw Ti:sapphire tunable laser, and the maximum laser output power 246 W was obtained for 2.0 at.% Nd:YAG ceramics pumped by 925 W LD.     

Structural, thermal and mechanical properties of transparent Yb:(Y0.97Zr0.03)2O3 ceramic

Yb doped (Y_0.97Zr_0.03)₂O₃ transparent ceramics were fabricated by solid state reaction and vacuum sintering. The microstructure, thermal and mechanical properties of Y₂O₃ ceramic, as well as the effect of Yb doping concentration on these properties were investigated in detail. The lattice parameter and unit cell volume decrease with the increasing of Yb content, whereas thermal expansive coefficient increases. With Yb content increasing from 0 to 8 at.%, the mean grain size increases from 15.82 μm to 26.54 μm, and the thermal conductivity at room temperature (RT) decreases from 11.97 to 6.39 W/m/K. The microhardness decreases with Yb content, and the microhardness and fracture toughness of (Y_0.97Zr_0.03)₂O₃ transparent ceramic is 11.11 GPa and 1.29 MPa m^1/2, respectively.     

Scandium ion doped yttrium oxide transparent ceramic from nitrate alanine microwave combustion synthesized nanopowders

One atomic percent Neodymium ion doped Yttrium oxide, with 25 at% scandium ion (Nd_0.02Sc_0.5Y_1.48O₃), was synthesized by nitrate alanine microwave gel combustion followed by calcinations at 1000 °C for 2 h. Phase purity of nanopowder was characterized by X-Ray Diffraction (XRD). Neodymium and scandium ion doping was confirmed by cell parameter calculation and Scanning Electron Microscope-Electron Dispersive X-ray (SEM-EDX) analysis. Particles with size range 25–35 nm with close to spherical shape were obtained as observed by Transmission Electron Microscopy (TEM). Powder on compaction followed by vacuum sintering at 1765 °C for 40 min led to the formation of ceramic with 76% transmission at 2500 nm compared to translucent ceramic obtained without scandium ion doping. This indicates formation of highly sinterable neodymium doped yttrium oxide nanopowders by nitrate alanine microwave gel combustion route with scandium ion additive. Further the absorption and emission bands of Nd_0.02Sc_0.5Y_1.48O₃ are inhomogeneously broadened and fluorescence lifetime is longer than Nd_0.02Y_1.98O₃.     

Electrochemical characteristics of LSCF-SDC composite cathode for intermediate temperature SOFC

A kind of composite cathode, La_0.58Sr_0.4Co_0.2Fe_0.8O_3−δ-Ce_0.8Sm_0.2O_2−δ (LSCF-SDC), was presented in this paper. The electrochemical performance of the cathode on the electrolyte of SDC and YSZ coated with a thin SDC (YSZ/SDC) layer was studied by electrochemical impedance spectroscopy (EIS) and cathodic polarization techniques for their potential utilization in the intermediate temperature solid oxide fuel cell (IT-SOFC). Also studied was the relationship between the electro-catalytic characteristics and the electrode microstructure. Results showed that the LSCF-SDC composite electrode performed better on the SDC electrolyte than on the electrolyte of YSZ/SDC. The polarization resistance, R_p, of the cathode on the SDC electrolyte was 0.23 Ω cm² at 700 °C and 0.067 Ω cm² at 750 °C, much lower than the corresponding R_p of the same cathode on the YSZ/SDC electrolyte. At 750 °C, the cathodic overpotential of the composite cathode on the SDC electrolyte was 99.7 mV at the current density of 1.0 A cm⁻².     

High-temperature proton conductor Sr(Ce0.6Zr0.4)0.9Y0.1O3 − δ: Preparation,sintering and electrical properties

Sr(Ce_0.6Zr_0.4)_0.9Y_0.1O_3 − δ was prepared by a wet chemical route and the stages of its formation, as well as the characterization of the resulting compounds were carried out using TG–DTA, XRD, TEM, SEM and EPMA techniques. Experimental results indicate that a calcination temperature of 900–1100 °C, which is much lower than that for the conventional solid state reaction process, is sufficient to the formation of single perovskite phase. Sr(Ce_0.6Zr_0.4)_0.9Y_0.1O_3 − δ powders obtained are fine, narrowly distributed and well crystallized. This strongly improves the sinter properties and the formation of a dense Sr(Ce_0.6Zr_0.4)_0.9Y_0.1O_3 − δ. Sintered at T ≥ 1350 °C, samples with density ≥97.16% of the theoretical could be obtained. In addition, the proton conductivities of Sr(Ce_0.6Zr_0.4)_0.9Y_0.1O_3 − δ ceramic were measured by impedance spectroscopy in 5% H₂/Ar and the evolution of the spectra with increasing temperature was analyzed.     

Effect of CeO2 addition on densification and microstructure of Al2O3-YSZ composites

Alumina (Al₂O₃) and alumina-yttria stabilized zirconia (YSZ) composites containing 3 and 5 mass% ceria (CeO₂) were prepared by spark plasma sintering (SPS) at temperatures of 1350-1400 °C for 300 s under a pressure of 40 MPa. Densification, microstructure and mechanical properties of the Al₂O₃ based composites were investigated. Fully dense composites with a relative density of approximately 99% were obtained. The grain growth of alumina was inhibited significantly by the addition of 10 vol% zirconia, and formation of elongated CeAl₁₁O₁₈ grains was observed in the ceria containing composites sintered at 1400 °C. Al₂O₃-YSZ composites without CeO₂ had higher hardness than monolithic Al₂O₃ sintered body and the hardness of Al₂O₃-YSZ composites decreased from 20.3 GPa to 18.5 GPa when the content of ZrO₂ increased from 10 to 30 vol%. The fracture toughness of Al₂O₃ increased from 2.8 MPa m^1/2 to 5.6 MPa m^1/2 with the addition of 10 vol% YSZ, and further addition resulted in higher fracture toughness values. The highest value of fracture toughness, 6.2 MPa m^1/2, was achieved with the addition of 30 vol% YSZ.     

Synthesis and negative thermal expansion property of Y2−xLaxW3O12 (0≤x≤2)

Y_2−xLa_xW₃O₁₂ solid solutions were successfully synthesized by the solid state reaction method. The microstructure, hygroscopicity and thermal expansion property of the resulting samples were investigated by X-ray diffraction (XRD), thermogravimetric analysis (TGA), field emission scanning electron microscopy (FESEM) and thermal mechanical analysis (TMA). Results indicate that the structural phase transition of the Y_2−xLa_xW₃O₁₂ changes from orthorhombic to monoclinic with increasing substituted content of lanthanum. The pure phase can form for 0≤x≤0.4 with orthorhombic structure and for 1.5≤x≤2 with monoclinic one. High lanthanum content leads to a low relative density of Y_2−xLa_xW₃O₁₂ ceramic. Thermal expansion coefficients of the Y_2−xLa_xW₃O₁₂ (0≤x≤2) ceramics also vary from −9.59×10⁻⁶ K⁻¹ to 2.06×10⁻⁶ K⁻¹ with increasing substituted content of lanthanum. The obtained Y_0.25La_1.75W₃O₁₂ ceramic shows almost zero thermal expansion and its average linear thermal expansion coefficient is −0.66×10⁻⁶ K⁻¹ from 103 °C to 700 °C.     

Synthesis of mono-dispersed spherical Nd:Y2O3 powder for transparent ceramics

Transparent Nd:Y₂O₃ ceramic was obtained by sintering mono-sized spherical powder. The powder was prepared by homogeneous precipitation method in aqueous media using urea to regulate the pH. The structure and morphology of the powder were investigated by TG-DTA, XRD, SEM and IR spectrum. The effect of aging temperature, time, and the concentration of urea, [Y³⁺], and [Nd³⁺] were investigated. Results showed that the obtained precursor was R₂(OH)CO₃·H₂O (R = Y, Nd), and the least size of mono-sized spherical yttria particles was 72 nm by a microwave oven method after calcinations at 850 °C for 4 h. After dry press and CIP, the particles accumulated closely, and no defects can be detected in the green body.     

Bismuth oxide-coated (La,Sr)MnO3 cathodes for intermediate temperature solid oxide fuel cells with yttria-stabilized zirconia electrolytes

Taking Y₂O₃ stabilized Bi₂O₃ (YSB) as an example, bismuth oxide-added (La,Sr)MnO₃ (LSM) is evaluated as a cathode for intermediate temperature solid oxide fuel cells (IT-SOFCs) with 8 mol% Y₂O₃ stabilized ZrO₂ (YSZ) electrolytes. YSB was added to LSM cathodes using an impregnation method, dramatically improving the electrode performance. The interfacial polarization resistance R_p, at 700 °C for the electrode coated with 50 wt.% of YSB is 0.14 Ω cm², which is only 0.2% of the value for a pure LSM electrode. The high oxygen ionic conductivity and the catalytic activity of YSB, as well as the favorable electrode microstructure are likely reasons for the dramatic reduction of R_p. The YSB-added LSM cathodes also exhibited lower overpotential and higher exchange current density than the pure LSM cathode. Moreover, these electrodes show much lower R_p than that of parallel-fabricated LSM electrodes with samaria-doped-CeO₂ as well as other LSM-based electrodes reported in the literature, demonstrating the superiority of the of YSB as the ionic conduction component in composite LSM electrodes. The superior performance of the single cell further demonstrates that the bismuth oxide-added LSM cathode is an excellent candidate for IT-SOFCs.     

Development of input output relationships for self-healing Al2O3/SiC ceramic composites with Y2O3 additive using design of experiments

Al₂O₃/SiC ceramic composites with Y₂O₃ as an additive, was synthesized using the Taguchi method of design of experiments, so as to develop statistically sound input output relationships. The proportion of SiC was varied from 12 to 21 vol.% whereas that of Y₂O₃ was varied from 2.5 to 4 vol.%. The composites were sintered at 1500 °C for a soaking time period of 12 h in an air atmosphere. Cracks were induced on the composite surface using a Vickers indenter with a load varying between 20 and 40 kg. Fractographical analyses have been carried out using optical and/or scanning electron microscopy to investigate the surface crack propagation behavior. Thermal aging at 1300 °C in the time range of 0.5-12.5 h was applied to find optimal conditions for healing of the pre-cracked samples. The output parameters such as crack length, healed crack length, hardness and fracture toughness of the samples were correlated with appropriate inputs such as contents of SiC and Y₂O₃, crack-healing temperature, healing time, compaction pressure, indentation load using statistical analysis. Further, the extent of influence, exerted by pertinent input parameters on output parameters, was also identified.     

Enhanced stability in CO2 of Ta doped BaCe0.9Y0.1O3−δ electrolyte for intermediate temperature SOFCs

The influence of Ta concentration on the stability of BaCe_0.9−xTa_xY_0.1O_3−δ (where x=0.01, 0.03 and 0.05) powders and sintered samples in CO₂, their microstructure and electrical properties were investigated. The ceramic powders were synthesized by the method of solid state reaction, uniaxially pressed and sintered at 1550 °C to form dense electrolyte pellets. A significant stability in CO₂ indicated by the X-ray analysis performed was observed for the samples with x≥0.03. The electrical conductivities determined by impedance measurements in the temperature range of 550–750 °C and in various atmospheres (dry argon, wet argon and wet hydrogen) increased with temperature but decreased with Ta concentration. The highest conductivities were observed in the wet hydrogen atmosphere, followed by those in wet argon, while the lowest were obtained in the dry argon atmosphere for each dopant concentration. The composition with Ta content of 3 mol% showed satisfactory characteristics: good resistance to CO₂ in extreme testing conditions, while a somewhat reduced electrical conductivity is still comparable with that of BaCe_0.9Y_0.1O_3−δ.     

Low temperature sintering and microwave dielectric properties of Li2ZnTi3O8 ceramics doped with ZnO–La2O3–B2O3 glass

Li₂ZnTi₃O₈ ceramics doped with ZnO–La₂O₃–B₂O₃ glass were prepared by the conventional solid-state ceramic route. The effects of the ZnO–La₂O₃–B₂O₃ glass on the sintering temperature, phase composition, microstructure and microwave dielectric properties of Li₂ZnTi₃O₈ ceramics were investigated. The addition of ZLB glass can reduce the sintering temperature of Li₂ZnTi₃O₈ ceramic from 1075 °C to 925 °C without obvious degradation of the microwave dielectric properties. Only a single phase Li₂ZnTi₃O₈ with cubic spinel structure is formed in Li₂ZnTi₃O₈ ceramic with ZLB addition sintered at 925 °C. Typically, 1.0 wt% ZLB-doped Li₂ZnTi₃O₈ ceramic sintered at 925 °C can reach a maximum relative density of 95.8% and exhibits good microwave dielectric properties of ε_r=24.34, Q×f=41,360 GHz and τ_f=−13.4 ppm/°C. Moreover, this material is compatible with Ag electrode, which makes it a promising candidate for LTCC application.