Inhibition of pure iron by new synthesized tripyrazole derivatives in HCl solution

Inhibitory effect of some new synthesized tripyrazole compounds on corrosion of pure iron in 1 M HCl solution has been studied using weight-loss measurements and various electrochemical techniques polarization and impedance spectroscopy methods. The inhibiting action is more pronounced with N,N,N-tris[(3,5-dimethyl-1H-pyrazol-1-yl)methyl] amine (P1), and its inhibition efficiency increases with its concentration and attains the maximum value of 94% at the 2.5 × 10⁻⁴ M. The effect of temperature on the corrosion behaviour of iron was studied in the range from 298 to 353 K with and without P1 at 2.5 × 10⁻⁴ M. We note a good agreement between gravimetric and electrochemical methods potentiodynamic polarization and impedance spectroscopy (EIS). Polarization measurements show also that the compound acts mixed inhibitor. The catholic curves indicate that the reduction of proton at the pure iron surface happens within a pure activating mechanism. EIS measurements show the increase of the transfer resistance with the inhibitor concentration. The presence of the N,N,N-tris[(3,5-dimethyl-1H-pyrazol-1-yl)methyl] amine increases the inhibition efficiency and not caused a drastic change in its adsorption mechanism. The adsorption of P1 on the surface of iron in 1 M HCl obeys a Langmuir isotherm adsorption.     

Corrosion control of mild steel using 3,5-bis(4-methoxyphenyl)-4-amino-1,2,4-triazole in normal hydrochloric acid medium

The inhibition performance of the 3,5-bis(4-methoxyphenyl)-4-amino-1,2,4-triazole (4-MAT) on mild steel in normal hydrochloric acid medium (1 M HCl) at 30 °C was tested by weight loss, potentiodynamic polarisation and electrochemical impedance spectroscopy (EIS) techniques. This organic compound inhibits the acidic corrosion even at very low concentration, reaching a value of inhibition efficiency up to 98% at a concentration of 3 × 10⁻⁴ M. The results obtained from the different corrosion evaluation techniques are in good agreement. Polarisation curves indicate that 4-MAT is a mixed inhibitor, affecting both cathodic and anodic corrosion currents. Data, obtained from EIS measurements, were analyzed to model the corrosion inhibition process through appropriate equivalent circuit model, a constant phase element (CPE) has been used. The adsorption of 4-MAT on the steel surface, in 1 M HCl solution, obeys to Langmuir’s isotherm with a very high negative value of the free energy of adsorption ΔG°_ads (chemisorption). X-ray photoelectron spectroscopy (XPS) was carried out to establish the mechanism of corrosion inhibition of mild steel in 1 M HCl medium in the presence of 3,5-bis(4-methoxyphenyl)-4-amino-1,2,4-triazole (4-MAT).     

Sodium gluconate as corrosion and scale inhibitor of ordinary steel in simulated cooling water

The effect of sodium gluconate anion (SG) on the corrosion and scale inhibition of ordinary steel in simulated cooling water has been studied using weight loss, polarisation curves, electrochemical impedance spectroscopy (EIS) and scanning electron microscopy (SEM) techniques. SG was studied in concentration from 10⁻⁴ M to 10⁻¹ M. Results obtained reveal that SG perform excellently as corrosion and scaling inhibitor for ordinary steel in simulated cooling water. An increase of SG concentration leads to the increase of the corrosion potential towards the positive direction. The inhibition efficiency was a low temperature dependence. The inhibitor mechanism was treated as an adsorption process according to Langmuir adsorption isotherm. The SEM/EDAX data show that was a corrosion and scale inhibitor.     

Evaluation of some non-toxic thiadiazole derivatives as bronze corrosion inhibitors in aqueous solution

The inhibiting effect of four innoxious thiadiazole derivatives (2-mercapto-5-amino-1,3,4-thiadiazole (MAT), 2-mercapto-5-acetylamino-1,3,4-thiadiazole (MAcAT), 2-mercapto-5-methyl-1,3,4-thiadiazole (MMeT) and 2-mercapto-5-phenylamino-1,3,4-thiadiazole (MPhAT)) on bronze corrosion in an aerated solution of 0.2 g L⁻¹ Na₂SO₄ + 0.2 g L⁻¹ NaHCO₃ at pH 5 was studied by potentiodynamic voltammetry and electrochemical impedance spectroscopy.The corrosion parameters determined from the polarisation curves indicate that the addition of the investigated thiadiazole derivatives decreases both cathodic and anodic current densities, due to an inhibition of the corrosion process, through the adsorption of thiadiazoles on the bronze surface. The inhibiting effect of the investigated organic compounds appears to be more pronounced on the anodic process than on the cathodic one and, except for the case MPhAT, it is enhanced by the increases of the inhibitors’ concentration.The adsorption of the thiadiazole derivatives on bronze was confirmed by the presence of the nitrogen atoms in the EDX spectra of the bronze exposed to inhibitor-containing solutions.The magnitude of polarisation resistance values and, consequently, the inhibition efficiencies are influenced by the molecular structure of thiadiazole derivatives. The strongest inhibition was noticed in the presence of compounds with phenyl amino- or amino-functionalities in their molecules. The maximum protection efficiencies were obtained by addition of: 5 mM MAT (95.9%), 1 mM MAcAT (95.7%), 5 mM MMeT (92.6%) and 0.1 mM MPhAT (97%). EIS measurements also revealed that the inhibitor effectiveness of the optimal concentrations of thiadiazole is time-dependent.     

Cobalt(III) complexes of macrocyclic-bidentate type as a new group of corrosion inhibitors for iron in perchloric acid

A new class of corrosion inhibitors for iron demonstrated by group of cobalt complex compounds, of the general formula [Co^III(Rdtc)cyclam](ClO₄)₂ (1)-(4) where cyclam is 1,4,8,11-tetraazacyclotetradecane and Rdtc⁻ refer to piperidine-, 2-, 3- or 4-methylpiperidine-dithiocarbamates, respectively, has been studied. Investigation of inhibiting properties of the ligands themselves as well as their corresponding complexes with Co(III) ion, was performed in 0.1 M HClO₄ by potentiodynamic polarization and EIS measurements. Cobalt complexes inhibit the corrosion of iron better than the uncomplexed ligands. Polarization curves suggest that complexes and amino-ligands are mixed-type and cathodic-type inhibitors, respectively. The impedance of the inhibited substrate increased with increasing concentration of inhibitor. An equivalent circuit is suggested, based on the analysis of EIS spectra. Using molecular modeling calculations, the complex compounds were characterized in terms of their structural properties and inhibition activity.     

Inhibiting effects of butyl triphenyl phosphonium bromide on corrosion of mild steel in 0.5 M sulphuric acid solution and its adsorption characteristics

Butyl triphenyl phosphonium bromide (BuTPPB) has been evaluated as a corrosion inhibitor for mild steel in 0.5 M H₂SO₄ solutions using galvanostatic polarisation and potentiostatic polarisation measurements. The study was also complemented by infra red (IR) spectroscopy, scanning electron microscopy (SEM) and quantum chemical calculations. Galvanostatic polarisation measurements showed that the presence of BuTPPB in aerated 0.5 M H₂SO₄ solutions decreases corrosion currents to a great extent and the corrosion rate decreases with increasing inhibitor concentration at a constant temperature. At 298K, inhibition efficiency was found to be 94.5% for 10⁻⁷ M BuTPPB which increased to about 99% for the BuTPPB concentration of 10⁻² M. The effect of temperature on the corrosion behaviour of mild steel was studied at five different temperatures ranging from 298 to 338K. The polarisation curves clearly indicate that BuTPPB acts as a mixed type inhibitor. Adsorption of BuTPPB on the mild steel surface follows the Langmuir isotherm.Potentiostatic polarisation measurements showed that passivation was observed only for lower BuTPPB concentrations (10⁻⁵ and 10⁻⁷ mol l⁻¹) for the mild steel in 0.5 M H₂SO₄. IR and SEM investigations also confirmed the adsorption of BuTPPB on the mild steel surface in 0.5 M H₂SO₄ solutions. The molecular parameters obtained using PM3 semi-empirical method, were correlated with the experimentally measured inhibitor efficiencies.     

Electrochemical behaviour of Ni-base alloys exposed under oil/gas field environments

The electrochemical behaviour of Ni-base alloys (Inconel 625, Inconel 718, G3 and Incoloy 825) is carried out at 80 °C in CO₂/H₂S corrosion environments using cyclic potentiodynamic polarisation and electrochemical impedance spectroscopy (EIS) techniques. The passivity mechanisms are analysed and discussed. In addition, some significant characterisation parameters such as E_corr, I_pass, E_pit, E_pp, ΔE and I_pass in cyclic polarisation curves are analysed and compared to reveal the corrosion resistance of various Ni-base alloys. The equivalent circuit model and ZsimpWin software are utilised to discuss the Nyquist plots of various Ni-base alloys. The diffusion mechanism in EIS measurement is discussed. The result shows that the corrosion resistance of the Ni-base alloys to CO₂ corrosion or CO₂/H₂S corrosion follows the sequence: Inconel 625 > G3 > Inconel 718 > Incoloy 825. H₂S works as a cathodic depolariser with accelerating initiation of the corrosion process.     

Corrosion inhibition of carbon steel in tetra-n-butylammonium bromide aqueous solution by benzotriazole and Na3PO4

The corrosion inhibition behavior of benzotriazole, Na₃PO₄ and their mixture on carbon steel in 20 wt.% (0.628 mol l⁻¹) tetra-n-butylammonium bromide aerated aqueous solution was investigated by weight-loss test, potentiodynamic polarization measurement, electrochemical impedance spectroscopy and scanning electron microscope/energy dispersive X-ray techniques. The inhibition action of BTA or SP or inhibitors mixture on the corrosion of carbon steel is mainly due to the inhibition of anodic process of corrosion. The results revealed that inhibitors mixtures have shown synergistic effects at lower concentration of inhibitors. At 2 g l⁻¹ BTA and 2 g l⁻¹ SP showed optimum enhanced inhibition compared with their individual effects.     

Polyphosphate derivatives of guanidine and urea copolymer: Inhibiting corrosion effect of Armco iron in acid solution and antibacterial activity

A new corrosion inhibitor, namely, polyphosphate derivative of guanidine and urea copolymer (PGUC) has been synthesised and its inhibiting action on the corrosion of Armco iron in molar hydrochloric acid (1 M HCl) has been investigated at 30 °C using electrochemical impedance spectroscopy method (EIS). Data obtained from EIS measurements were analysed to model the corrosion inhibition process through appropriate equivalent circuit model. The experimental results revealed that PGUC is an efficient inhibitor and the inhibition efficiency increases with increase in inhibitor concentration, reaching value up to 91% at a concentration of 11.5 g/l. Adsorption of PGUC on the Armco iron surface in 1 M HCl solution follows Temkin’s isotherm. The low negative value of the standard free energy of adsorption, , indicates the physical nature of adsorption (physisorption) of PGUC. The inhibition mechanism of PGUC was discussed. This inhibitor can be used as biocides in aqueous environments. The results showed also that the PGUC has a broad inhibitory spectrum against both Gram positive and Gram negative bacteria. The MIC measured for Staphylococcus aureus was of ca 6-fold lower than the efficient inhibitory corrosion concentration of PGUC (11.5 g/l). However, the MICs measured for Escherichia coli and Pseudomonas aeruginosa were of ca 2.7-fold and of ca 10.9 higher than this concentration.     

Electrochemical behaviour of Cu-40Zn in 3% NaCl solution polluted by sulphides: Effect of aminotriazole

The electrochemical behaviour of Cu-40Zn alloy, in 3% NaCl medium pure and polluted by 2 ppm of S²⁻ ions, has been studied in the absence and presence of the 3-amino-1,2,4 triazole (ATA) as corrosion inhibitor. Electrochemical measurements (polarisation curves and electrochemical impedance spectroscopy) showed that sulphides accelerate the alloy corrosion. The studies revealed that ATA inhibits both cathodic and anodic reactions, indicating a mixed type of inhibition. The inhibiting effect was higher in presence of S²⁻ ions than in its absence. Scanning electron microscopy analysis showed that the inhibitor acts by preventing the adsorption of S²⁻ ions, and formation of Cu₂S at the alloy surface. The inhibition efficiency reaches 98% at a concentration of 5 × 10⁻³ M.     

Quinolin-5-ylmethylene-3-{[8-(trifluoromethyl)quinolin-4-yl]thio}propanohydrazide as an effective inhibitor of mild steel corrosion in HCl solution

Quinolin-5-ylmethylene-3-{[8-(trifluoromethyl)quinolin-4-yl]thio}propanohydrazide (QMQTPH) was synthesized, characterized and tested as a corrosion inhibitor for mild steel in 1 M and 2 M HCl solution using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). Polarization resistances calculated from the EIS measurements were in good agreement with those obtained from direct current (DC) polarization measurements. The mild steel samples were also analyzed by scanning electron microscopy (SEM). The results showed that QMQTPH is an excellent inhibitor for mild steel in acid medium. The inhibition was assumed to occur via adsorption of the inhibitor molecule on the metal surface. It acts as an anodic inhibitor. In the 30° to 60 °C temperature range, the QMQTPH adsorption follows Langmuir isotherm model. The protection efficiency increased with increasing inhibitor concentration in the range 10⁻⁵ − 10⁻³ M, but slightly decreased with increasing temperature.     

Inhibitory effect of some amino acids on corrosion of Pb-Ca-Sn alloy in sulfuric acid solution

The present article describes the inhibition effect of amino acids cysteine (Cys), methionine (Met) and alanine (Ala), towards the corrosion of lead-alloy (Pb-Ca-Sn) in H₂SO₄ solution by potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), weight loss measurement and scanning electron microscopy (SEM) methods. The influence of inhibitor concentration, temperature and time on inhibitory behavior of the amino acids was investigated. The corrosion data including corrosion current density (I_corr), corrosion potential (E_corr) and charge transfer resistance (R_ct) were determined from Tafel plots and EIS. Recording impedance spectra showed that the charge transfer resistance is increased by increasing adsorption time. The SEM micrographs revealed that the corroded surface area is decreased in the presence of amino acids. Meanwhile, the inhibition efficiency (IE) was found to be depending on the type of amino acid and its concentration. The IE for 0.1 M Cys in 0.5 M H₂SO₄ is greater than 96%. Adsorption isotherms were fitted by Langmuir isotherm.     

Corrosion inhibitors for iron in hydrochloride acid solution by newly synthesised pyridazine derivatives

Inhibition by some newly synthesised pyridazine compounds of corrosion of pure iron in 1 M HCl solution has been studied using weight loss measurements, polarisation and impedance spectroscopy methods. The inhibiting action is more pronounced with stet-5-benzyl-6-methylpyridazin-3-yl thioethanoic (P1) and (5-benzyl-6-methylpyridazin-3-yl) ethyl thioethanoate (P3) and their inhibition efficiency increases with concentration to attain the maximum value of 85% and 81% at the 10⁻⁴ M, respectively. We note good agreement between gravimetric and electrochemical methods (potentiodynamic polarisation and impedance spectroscopy (EIS)). Polarisation measurements show also that the pyridazines act essentially as cathodic inhibitors. The cathodic curves indicate that the reduction of proton at the pure iron surface happens with an activating mechanism. The presence of the sulphur atom increases the inhibition efficiency changing the adsorption mechanism.     

Application of some ferrocene derivatives in the field of corrosion inhibition

Three ferrocene derivatives, namely 1,1′-diacetylferrocene (Diacetyl Fc), 1,1′-diformylferrocene (Diformyl Fc) and 2-benzimidazolythioacetylferrocene (BIM Fc) were synthesized and their inhibitive effects against mild steel corrosion in aerated 0.5 M H₂SO₄ and 1 M HCl solutions were evaluated. Corrosion measurements based on polarization resistance (R_p), potentiodynamic polarization curves and electrochemical impedance spectroscopy (EIS) indicate that Diacetyl Fc, in most cases, accelerates mild steel corrosion in HCl while Diformyl Fc and BIM Fc act as weak inhibitors. In H₂SO₄ solution, ferrocene derivatives show good inhibition performance. The efficiency of the inhibitors follows the order: BIM Fc > Diformyl Fc ? Diacetyl Fc. Adsorption of both Diacetyl Fc and Diformyl Fc obey Langmuir adsorption isotherm with very low value of free energy of adsorption ΔG^° for the Diformyl Fc (physisorption) while adsorption of BIM Fc follows that of Frumkin with high negative value of ΔG^° (chemisorption). Both Diformyl Fc and BIM Fc act as mixed-type inhibitors with predominant effect on the anodic dissolution of iron. Analysis of the polarization curves and impedance spectra indicates that charge transfer process mainly controls mild steel corrosion in H₂SO₄ solution without and with ferrocene compounds. The mechanism of corrosion inhibition or acceleration by ferrocene derivatives was discussed in the light of the molecular structure of the additives.     

Electrochemical and quantum chemical studies of 3,4-dihydropyrimidin-2(1H)-ones as corrosion inhibitors for mild steel in hydrochloric acid solution

The inhibition effect of 3,4-dihydropyrimidin-2(1H)-ones (DHPMs) on the corrosion of mild steel in hydrochloric acid medium has been investigated using weight loss measurements, electrochemical impedance spectroscopy, potentiodynamic polarization and quantum chemical study. Among the compounds studied, DHPM-3 exhibited the best inhibition efficiency η (%) 99% at 10 mg L⁻¹ at 308 K. Polarization measurements indicate that all the examined compounds are of mixed-type inhibitor. The adsorption of studied compounds obeyed the Langmuir’s adsorption isotherm. The electronic properties obtained using quantum chemical approach, were correlated with the experimental inhibition efficiencies.     

Electrochemical characterisation of the porosity and corrosion resistance of electrochemically deposited metal coatings

Electrochemical techniques for the assessment of porosity in electrodeposited metal coatings are reviewed. The determination of porosity and corrosion, resistance is illustrated by electrochemical data from three coating/substrate systems namely: electroless nickel on aluminium and steel and immersed gold coatings on an electroless copper-plated ABS polymer. Nickel coatings were up to 24 μm thick while gold deposits had thickness between 75 and 190 nm. Tafel extrapolation and linear polarisation resistance methods were used to determine the corrosion rate of the coated substrates. The aluminium samples were tested in 5% w/v (0.85 mol dm^− 3) NaCl, while coated steel and ABS samples were immersed in 0.125 mol dm^− 3 H₂SO₄ and 0.1 mol dm^− 3 NaBH₄, respectively, at 295 K. Current vs. time curves and anodic polarisation behaviour have also been considered.     

Electrochemical and theoretical investigation on the corrosion inhibition of mild steel by thiosalicylaldehyde derivatives in hydrochloric acid solution

Inhibitory effect of three Schiff bases 2-{[(2-sulfanylphenyl)imino]methyl}]phenol (A), 2-{[(2)-1-(4-methylphenyl)methylidene]amino}-1-benznethiol (B), and 2-[(2-sulfanylphen-yl)ethanimidoyl)]phenol (C) on corrosion of mild steel in 15% HCl solution has been studied using weight loss measurements, polarization and electrochemical impedance spectroscopy (EIS) methods. The results of the investigation show that the compounds A and B with mean efficiency of 99% at 200 mg/L additive concentration have fairly good inhibiting properties for mild steel corrosion in hydrochloric acid, and they are as mixed inhibitor. All measurements show that inhibition efficiencies increase with increase in inhibitor concentration. This reveals that inhibitive actions of inhibitors were mainly due to adsorption on mild steel surface. Adsorption of these inhibitors follows the Langmuir adsorption isotherm. Thermodynamic adsorption parameters (K_ads, ΔG_ads) of studied Schiff bases were calculated using the Langmuir adsorption isotherm. Activation parameters of the corrosion process such as activation energies, E_a, activation enthalpies, ΔH^∗, and activation entropies, ΔS^∗, were calculated by the obtained corrosion currents at different temperatures. Obvious correlation was found between the corrosion inhibition efficiency and the calculated parameters. The obtained theoretical results have been adapted with the experimental data.     

The inhibition of mild steel corrosion in acidic solutions by 2,5-bis(4-pyridyl)-1,3,4-thiadiazole: Structure-activity correlation

The effect of 2,5-bis(4-pyridyl)-1,3,4-thiadiazole (4-PTH) on the corrosion of mild steel in acidic media (1 M HCl, 0.5 M H₂SO₄, 1 M HClO₄) has been investigated using weight loss measurements, electrochemical impedance spectroscopy and potentiodynamic polarisation. These studies have shown that 2,5-bis(4-pyridyl)-1,3,4-thiadiazole is good inhibitor for mild steel in 1 M HCl, 0.5 M H₂SO₄ and 1 M HClO₄ solutions, the better performances are seen in the case of 1 M HCl solutions. But in 1 M HClO₄, the 4-PTH stimulates corrosion at low concentrations. Polarisation curves indicate that the 4-PTH is a mixed-type inhibitor in all acidic media and E (%) is temperature-dependent. Adsorption on the mild steel surface follows the Langmuir isotherm model in all acidic media. The electronic properties obtained using the Hartree-Fock AB initio 3-21G quantum chemical approach, were correlated with the experimental efficiencies.     

Synergistic inhibition effect of rare earth cerium(IV) ion and sodium oleate on the corrosion of cold rolled steel in phosphoric acid solution

The synergistic inhibition effect of rare earth cerium(IV) ion (Ce⁴⁺) and sodium oleate (SO) on the corrosion of cold rolled steel (CRS) in 3.0 M phosphoric acid (H₃PO₄) has been investigated by weight loss, potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and scanning electron microscope (SEM) methods. The results reveal that SO has a moderate inhibitive effect and its adsorption obeys Temkin adsorption isotherm. Ce⁴⁺ has a poor effect. However, incorporation of Ce⁴⁺ with SO improves the inhibition performance significantly, and exhibits synergistic inhibition effect. SO acts as a cathodic inhibitor, while SO/Ce⁴⁺ mixture acts as a mixed-type inhibitor.     

New thio-compounds as corrosion inhibitor for steel in 1 M HCl

Some S-containing compounds newly synthesised have been tested as inhibitors for the corrosion of steel in 1 M HCl solution. Weight loss measurements, potentiodynamic polarisation and impedance spectroscopy (EIS) methods are used. The inhibiting action increases with the concentration of the compounds tested. The highest efficiency 95% is obtained at 10⁻⁴ M of [(11-hydroxyundecyl)thio]acetic acid (3 and 4). We note good agreement between gravimetric and electrochemical methods (potentiodynamic polarisation and EIS). Polarisation measurements show also that 3 and 4 act as mixed inhibitors. The cathodic curves indicate that the reduction of proton at the steel surface happens with an activating mechanism. 3 adsorbs on the steel surface according to Langmuir adsorption model. Effect of temperature is also studied between 308 K and 353 K.