Dynamic hydrogen production from ethanol steam‐reforming reaction on NixMoy/SBA‐15 catalytic system

This study examined the effects of advanced bimetallic catalytic species of Ni and Mo on hydrogen production from ethanol steam reforming. Ni_xMo_y/SBA‐15 exhibited significantly higher ethanol steam‐reforming activity at mild temperatures than monometallic Ni/SBA‐15; the highest activity was achieved using the Ni_0.95Mo_0.05/SBA‐15 catalyst. H₂ production and ethanol conversion were maximized at 70–87% and 90–92%, respectively, over the temperature range of 500 to 800 °C with an EtOH : H₂O ratio of 1:3 and a gas hourly space velocity of 3000 h^?1. This highlights the synergy between the Ni and Mo loading on SBA‐15 during ethanol steam reforming through the inhibition of Ni particle agglomeration and the consequent decrease in catalytic deactivation. In the proposed mechanism for ethanol steam reforming, Mo oxide promotes CH₄‐steam reforming at lower temperatures and depresses the CO‐water gas shift reaction. Overall, hydrogen production is significantly higher over Ni_xMo_y/SBA‐15 than over monometallic Ni/SBA‐15 despite the evolution of CO gas. Copyright © 2014 John Wiley & Sons, Ltd.     

Cu,Mg and Co effect on nickel-ceria supported catalysts for ethanol steam reforming reaction

Ethanol steam reforming is a promising reaction which produces hydrogen from bio and synthetic ethanol. In this study, the nano-structured Ni-based bimetallic supported catalysts containing Cu, Co and Mg were synthesized through impregnation method and characterized by XRD, BET, SEM, TPR and TPD analysis. The prepared catalysts were tested in steam reforming of ethanol in the S/C = 6, GHSV of 20,000 mL/(g_cat h) at the temperature range of 450–600 °C. Among the xNi/CeO₂ (x = 10, 13, 15 wt%) catalyst, the sample containing 13 wt% Ni with surface area of 64 m²/g showed the best performance with 89% ethanol conversion and 71% H₂ selectivity as well as low CO selectivity of 8% at 600 °C and The addition of Cu, Mg, and Co to catalyst structure were evaluated and it was found that the nature of second metal has a strong influence on the catalyst selectivity for H₂ production. Considering to results of TPR analysis, the 13Ni–4Cu/CeO₂ catalyst showed proper reduction which caused in better activity. On the other side based on TPD analysis, the more basic property of 13Ni–4Mg/CeO₂ bimetallic catalyst provided a better condition to methane steam reforming, leading to lower CH₄ selectivity and consequently more H₂ production. The 13Ni–4Cu/CeO₂ exhibited the highest activity and lowest selectivity towards ethanol conversion and CO production about 99% and 4%, while the 13Ni–4Mg/CeO₂ catalyst possessed the highest H₂ selectivity and lowest CH₄ selectivity about 74% and 1% respectively at 600 °C. The Ni–Cu and Ni–Mg bimetallic catalysts shows good stability with time on stream.     

Ethanol steam reforming on Ni/CaO catalysts for coproduction of hydrogen and carbon nanotubes

Catalytic steam reforming of ethanol is considered as a promising technology for producing H₂ in the modern world. In this study, using a fixed‐bed reactor, steam reforming of ethanol was performed for production of carbon nanotubes (CNTs) and H₂ simultaneously at 600°C on Ni/CaO catalysts. Commercial CaO and a synthetic CaO prepared using sol‐gel were scrutinized for ethanol's catalytic steam reforming. Analysis results of N₂ isothermal adsorption indicate that the CaO synthesized by sol‐gel has more pore volume and surface area in comparison with the commercial CaO. When Ni was loaded, the Ni/CaO catalyst shows an encouraging catalytic property for H₂ production, and an increase in Ni loading could improve H₂ production. The Ni/CaO catalyst with sol‐gel CaO support has presented a higher hydrogen production and better catalytic stability than the catalysts with the commercial CaO support at low Ni loading. The highest hydrogen yield is 76.8% at Ni loading content of 10% for the Ni/sol‐gel CaO catalyst with WHSV of 3.32/h and S/C ratio of 3. The carbon formed after steam reforming primarily consists of filamentous carbons and amorphous carbons, and CNTs are the predominant type of carbon deposition. The deposited extent of carbon on the used Ni/CaO catalyst lessen upon more Ni loading, and the elongated CNTs are desired to be formed at the surface of the Ni/sol‐gel CaO catalyst. Thus, an efficient process and improved economic value is associated with prompt hydrogen production and CNTs from ethanol steam reforming.     

Hydrogen-rich gas production from ethanol steam reforming over Ni/Ga/Mg/Zeolite Y catalysts at mild temperature

In order to reduce the coke formation over a conventional Ni/γ-Al₂O₄ catalyst and increase the activity at low temperature, we used the impregnation approach to synthesize MgO (30.0 wt.%)/Zeolite Y catalysts loaded with bimetallic Ni(10.0 wt.%)/Ga(10.0–30.0 wt.%) and study the steam-reforming reactions of ethanol. The Ga-loaded catalyst impregnated between the Ni and Mg components exhibits significantly higher reforming reactivity compared to the conventional Ni/Mg/Zeolite Y catalyst. The main products from steam reforming over the Ni/Ga/Mg/Zeolite Y catalyst are only H₂ and CH₄ at above 550 °C, and the catalytic performances differ according to the amount of Ga. The H₂ production and ethanol conversion are maximized at 87% and 100%, respectively, over Ni(10)/Ga(30)/Mg(30)/Zeolite Y at 700 °C for 1 h at CH₃CH₂OH:H₂O = 1:3 and a gas hourly space velocity (GHSV) of 6740 h⁻¹, and the high performance is maintained for up to 59 h.     

CNT-based catalysts for H2 production by ethanol reforming

Hydrogen production by steam reforming of ethanol (SRE) was studied using steam-to-ethanol ratio of 3:1, between the temperature range of 150–450 °C over metal and metal oxide nanoparticle catalysts (Ni, Co, Pt and Rh) supported on carbon nanotubes (CNTs) and compared to a commercial catalyst (Ni/Al₂O₃). The aim was to find out the suitability of CNTs supports with metal nanoparticles for the SRE reactions at low temperatures. The idea to develop CNT-based catalysts that have high selectivity for H₂ is one of the driving forces for this study. The catalytic performance was evaluated in terms of ethanol conversion, product gas composition, hydrogen yield and selectivity to hydrogen. The Co/CNT and Ni/CNT catalysts were found to have the highest activity and selectivity towards hydrogen formation among the catalysts studied. Almost complete ethanol conversion is achieved over the Ni/CNT catalyst at 400 °C. The highest hydrogen yield of 2.5 is, however, obtained over the Co/CNT catalyst at 450 °C. The formation of CO and CH₄ was very low over the Co/CNT catalyst compared to all the other tested catalysts. The Pt and Rh CNT-based catalysts were found to have low activity and selectivity in the SRE reaction. Hydrogen production via steam reforming of ethanol at low temperatures using especially Co/CNT catalyst has thus potential in the future in e.g. the fuel cell applications.     

Hydrogen production from ethanol steam reforming over Ni/SiO2 catalysts: A comparative study of traditional preparation and microwave modification methods

Four silica‐supported nickel catalysts with Ni content of 10 wt% were prepared by impregnation and coprecipitation methods with or without microwave‐assisted calcination. The prepared catalysts were characterized by some techniques (BET, XRD, TEM, XPS, H₂‐TPR, etc.) and evaluated with respect to steam reforming of ethanol (SRE) for hydrogen production. The results show that the prepared Ni/SiO₂ catalysts are all very active and selective for SRE. The high activity of the four catalysts may benefit from their high specific areas and the good dispersion of active components on the carrier. The rate of carbon deposition decreases with reaction temperature especially below 450 °C. The maximum hydrogen yield of 4.54 mol H₂/mol EtOH‐reacted can be obtained over the Ni/SiO₂ catalyst by the microwave‐assisted coprecipitation method at a reaction temperature of 600 °C, EtOH/H₂O molar ratio of 1:12, liquid hourly space velocity of 11.54 h^?1 and time on stream within 600 min. The Ni/SiO₂ catalysts with microwave modification exhibits better performances of hydrogen production, stability and resistance to carbon deposition than that without microwave modification preparation, which is mainly attributed to that the microwave‐assisted treatment can decrease the catalyst acidity and enhance the interaction between metal support. Copyright © 2013 John Wiley & Sons, Ltd.     

Hydrogen production by thermo-catalytic conversion of methane over lanthanum strontium cobalt ferrite (LSCF) and αAl2O3 supported Ni catalysts

This study investigates hydrogen production by thermo-catalytic steam methane reforming over lanthanum strontium cobalt ferrite supported Nickel (Ni/LSCF) and commercial Ni/$\alpha$Al₂O₃ catalysts. The Ni/LSCF catalyst was synthesized using wet impregnation method and characterized by XRD, TEM, SEM, EDX, N₂-physisorption analysis, and H₂-TPR. The characterization analyses show that Ni/LSCF and Ni/$\alpha$Al₂O₃ possess the required physicochemical properties to catalyze the steam methane reforming reaction. The activity of the Ni/LSCF catalyst in steam methane reforming at 750 °C, 800 °C, and 850 °C resulted in CH₄ conversions of 73.46%, 78.67%, and 87.56%, respectively. In addition, hydrogen (H₂) yields of 64.34%, 72.57%, and 82.56% were obtained from the steam methane reforming at 750 °C, 800 °C, and 850 °C, respectively over the Ni/LSCF catalyst. The Ni/LSCF catalyst was found to have higher activities in term of CH₄ conversion and H₂ yield compare to the commercial Ni/$\alpha$Al₂O₃. However, the stability test conducted at 480 min time on stream (TOS) revealed that the commercial Ni-αAl₂O₃ was more stable in the steam methane reforming than the Ni/LSCF catalyst. The characterization of the used catalysts by TEM, XRD and TGA shows evidence of carbon deposition mostly on the used Ni/LSCF catalyst.     

Syngas production from dry reforming of methane over ni/perlite catalysts: Effect of zirconia and ceria impregnation

Ni catalysts with nominal loadings ranging between 2.5 and 20 wt% were synthesized over perlite by wet impregnation, then filtered, washed and calcined at 500 °C. Chemical analyses performed by MP-AES revealed that the maximum Ni content loaded over perlite corresponded to ～15 wt%. Therefore, for comparison reasons, a Ni(20 wt%)/perlite catalyst was prepared by wetness impregnation without performing any washing treatment. The so prepared catalysts were tested in methane dry reforming without performing any pre-treatment reduction. The catalytic performances were compared by increasing the temperature from 500 up to 800 °C under the reaction mixture composed of 15 vol% CH₄ + 15 vol% CO₂/N₂. Ni(15 wt%)/perlite was the most active catalyst among the series of monometallic samples. The effect of co-impregnating perlite with Ni and Zr or Ni and Ce precursors in order to obtain catalysts with final composition, Ni(15 wt%), 10 and 20 wt% as Zr or Ce, perlite (75 or 65 wt%) was, then, investigated. Characterizations performed by XRD, BET, DRS and H₂-TPR evidenced that the physico-chemical and reduction properties are influenced by the Ni content and by the presence of zirconia and ceria oxides. It is worth of noting the increased reducibility of NiO species promoted by zirconia and ceria addition. The catalytic activity in the dry reforming of methane was also affected by the presence of doping oxides, in terms of enhanced CH₄ and CO₂ conversions and higher H₂/CO atomic ratios. Runs tests at 700 °C for 12 h were carried out and the spent catalysts were analysed by TGA and TEM. Over Ni(15 wt%)/perlite large amount of amorphous carbon grows on the surface blocking the active centres, while zirconia and ceria doping improved the resistance to carbon poisoning favouring growing of filamentous carbon residues in small amount.     

H2S effect on dry reforming of biogas for syngas production

The effect of hydrogen sulfide (H₂S) on dry reforming of biogas for syngas production was studied both experimentally and theoretically. In the experimental work, the H₂S effect on Ni‐based catalyst activity was examined for reaction temperatures ranging from 600°C to 800°C. It was found that the presence of H₂S deactivated the Ni‐based catalysts significantly because of sulfur poisoning. Although bimetallic Pt‐Ni catalyst has better performance compared with monometallic Ni catalyst, deactivation was still found. The time‐on‐stream measured data also indicated that sulfur‐poisoned catalyst can be regenerated at high reaction temperatures. In the theoretical work, a thermodynamic equilibrium model was used to analyze the H₂S removal effect in dry reforming of H₂S‐contained biogas. Calcium oxide (CaO) and calcium carbonate (CaCO₃) were used as the H₂S sorbent. The results indicated that H₂S removal depends on the initial H₂S concentration and reaction temperature for both sorbents. Although CO₂ was also removed by CaO, the results from equilibrium analysis indicated that the dry reforming reaction in the presence of CaO was feasible similar to the sorption enhanced water‐gas shift and steam‐methane reforming reactions. The simulation results also indicated that CaO was a more preferable H₂S sorbent than CaCO₃ because syngas with an H₂/CO ratio closer to 2 can be produced and requires lower heat duty.     

Effect of Co,Fe and Rh addition on coke deposition over Ni/Ce0.5Zr0.5O2 catalysts for steam reforming of ethanol

Ni-based monometallic and bimetallic catalysts (Ni, NiRh, NiCo and NiFe) supported on Ce_0.5Zr_0.5O₂ support were evaluated on the steam reforming of ethanol (SRE) performance. The supports of Ce_0.5Zr_0.5O₂ composite oxide was prepared by co-precipitation method with Na₂CO₃ precipitant and assigned as CeZr(N). The monometallic catalyst was prepared by incipient wetness impregnation method and assigned as Ni/CeZr(N). The bimetallic catalysts were prepared by co-impregnation method to disperse the metals on the CeZr(N) support and assigned as NiM/CeZr(N). All samples were characterized by using XRD, TPR, BET, EA and TEM techniques at various stages of the catalyst. The results indicated that the facile reduction and smaller particle size of Ni/CeZr(N) (T₉₉ = 300 °C) and NiRh/CeZr(N) (T₉₉ = 250 °C) catalysts were preferential than the NiFe/CeZr(N) (T₉₉ = 325 °C) and NiCo/CeZr(N) (T₉₉ = 375 °C) catalysts. Also, both the Ni/CeZr(N) and NiRh/CeZr(N) catalysts displayed better durability among these catalysts over 100 h and 400 h, respectively. Since the serious coke formation for the NiCo/CeZr(N) catalyst, the activity only maintained around 6 h, the durability on the NiFe/CeZr(N) catalyst approached 50 h.     

Structural effect of Ni/SBA-15 by Zr promoter for H2 production via methane dry reforming

5 wt% of Ni/SBA-15 supported with numerous Zr loading (1–7 wt%) were produced using sol-gel technique at 60 °C. The influence of Zr promoter on the physiochemical properties of Ni/SBA-15 catalysts for methane dry reforming were examined in a fixed-bed reactor at 800 °C. Analytical characterizations including XRD, BET, FTIR, N₂ adsorption desorption, TEM and TGA were conducted to study the physiochemical properties of Zr/Ni/SBA-15 catalysts for the sake of identification of the amount of coke deposition formed on the spent catalyst. Increasing the amount of Zr loading from 1 to 7 wt% supported on Ni/SBA-15 reduced the catalyst's surface area as was proven from the physiochemical properties of Zr/Ni/SBA-15 catalyst. The catalytic activity test revealed that the optimum Zr loading was 1 wt% at which CH₄ and CO₂ conversions were 87.07% and 4.01%, meanwhile H₂:CO ratios was 0.42. This result was owing to the existence of the Zr species in promoting a good dispersion of Nickel (Ni) active sites on the catalyst surface as affirmed from XRD and FTIR results. The latest discovery indicates that promotion of 1 wt% Zr onto Ni/SBA-15 can prompt excellent catalytic performance in CRM.     

Hydrogen from steam reforming of ethanol in low and middle temperature range for fuel cell application

The catalyst, Ni nano-particles supported on Y₂O₃, which was prepared by three methods, was studied. The structural properties of the catalysts were tested through X-ray diffraction and BET area. The catalyst of Ni/Y₂O₃ exhibits high activity for ethanol steam reforming with conversion of ethanol of 98% and selectivity of hydrogen of 38% at 300°C, conversion of ethanol of 98% and selectivity of hydrogen of 55% at 380°C. With temperature increasing to and above 500°C, the conversion of ethanol increased to 100%, but the selectivity of hydrogen did not increase so much, it was 58% at 600°C. The catalyst has long-term stability for steam reforming of ethanol and is a good choice for ethanol processors for fuel cell applications.     

Double oxalates of Rh(III) with Ni(II) and Co(II) – Effective precursors of nanoalloys for hydrocarbons steam reforming

Heteronuclear coordination compounds of d-metals are suitable single-source precursors for bimetallic nanoalloys, which often show extraordinary catalytic properties due to synergetic effect. In particular, Ni- and Rh-based catalysts are highly effective in low temperature steam reforming processes. Double oxalates of Rh with Ni and Co of the formula {[Rh(H₂O)₂(C₂O₄)μ-(C₂O₄)]₂M(H₂O)₂}·6H₂O (M = Ni, Co) were synthesized and structurally characterized. According to thermogravimetric analysis, the complexes decompose completely in He and H₂ atmospheres to form corresponding nanoalloys at ∼300 °C. The calcination in O₂ atmosphere leads to formation of spinel type mixed oxide. The supported Co–Rh/Al₂O₃ and Ni–Rh/Al₂O₃ catalysts were prepared by impregnation of double oxalate complexes in porous support with subsequent calcination and tested in propane low temperature steam reforming in CH₄ excess. The Co-containing catalyst showed comparable activity regarding to pure Rh/Al₂O₃ sample, while bimetallic Ni–Rh/Al₂O₃ catalyst revealed to be appreciably more active, than monometallic catalysts with higher active component loadings. Rh–Ni catalyst allowed for complete propane conversion at T ≈ 350 °C, whereas for Rh catalyst the temperature was T ≈ 410 °C, and Rh–Co did not reach complete C₃H₈ conversion at all.     

Effect of W incorporation on the product distribution in steam reforming of bio-oil derived acetic acid over Ni based Zr-SBA-15 catalyst

Zirconia incorporated SBA-15 type mesoporous material was synthesized following a one-pot hydrothermal route, characterized and used as the catalyst support in the synthesis of Ni and bi-metallic Ni–W based catalysts. Performances of these catalysts were tested in steam reforming of AcOH. Catalytic activity tests proved that the performances of SBA-15 and Zr-SBA-15 supported Ni based catalysts were highly stable and they also showed very high activity in steam reforming of acetic acid, giving complete conversion at temperatures over 700 °C. Product distributions were shown to be strongly influenced by the composition of the catalyst. In the case of 5Ni@Zr-SBA-15, syngas produced at 750 °C contained about 54% H₂, 22% CO, 20% CO₂ and 4% CH₄. These results indicated that decarboxylation reaction of AcOH to CH₄ and CO₂ was minimized over this catalyst. Results were considered to be highly promising for the production of hydrogen rich syngas. It was most interesting to observe that modification of this catalyst by the addition of tungsten caused significant changes in the product distribution. For instance, syngas produced over 5Ni-50W@Zr-SBA-15 at the same reaction conditions, contained equimolar quantities of H₂ and CO (about 47.5% each) with very small amounts of CO₂ and CH₄ (about 3% and 2%, respectively). Production of a syngas with such a composition was considered to be highly attractive from the point of view of a resource gas for dimethyl ether and Fischer-Tropsch synthesis.     

Kinetics of ethanol steam reforming over Ni/Olivine catalyst

Olivine, a natural mineral consisting of different metal oxides (mainly Mg, Si and Fe oxides) was used as a support for nickel catalyst used in steam reforming of ethanol. Catalyst containing different wt% of Ni on olivine were prepared by conventional wet-impregnation method and characterized by BET, XRD, SEM (coupled with EDS) and H₂-TPR. The reaction was carried out in a tubular fixed bed reactor. Among all the catalysts, 5% Ni on olivine catalyst gave highest hydrogen yield as well as ethanol conversion through ethanol steam reforming reaction. The catalyst activity was analyzed by varying three important process parameters (temperature, ethanol to water molar ratio and space-time). The reaction was performed in the temperature range of 450 °C to 550 °C with 1:6 to 1:12 M feed ratio of ethanol to water at a space-time range 7.21–15.87 kg cat h/kmol ethanol. A maximum yield of 4.62 mol of hydrogen per mole of ethanol reacted was obtained at 550 °C with ethanol to steam molar ratio of 1:10 and space-time of 7.94 kg cat h/kmol ethanol with the ethanol conversion level of 97%. CHNS analysis of the spent catalyst was performed to find the coke deposited over the catalyst surface during the reaction. The power law and LHHW type kinetic models were developed. The power law model predicts the activation energy as 29.07 kJ/mol, whereas the LHHW type model gives the activation energy as 27.4 kJ/mol.     

Steam reforming of gasoline promoted by partial oxidation reaction on novel bimetallic Ni-based catalysts to generate hydrogen for fuel cell-powered automobile applications

Steam reforming of gasoline fuels combined with partial oxidation reaction on ZSM-5-supported Ni-based bimetallic catalysts and Al₂O₃-supported Ni-Re bimetallic catalysts with different Ni/Re ratios for hydrogen generation at a relatively lower reaction temperature was studied. The ZSM-5-supported Ni-Ce and Ni-Mo bimetallic catalysts exhibited a higher activity than the Ni/ZSM-5 catalyst for the oxidative reforming of gasoline. Steam reforming of gasoline to produce hydrogen was remarkably promoted by partial oxidation reaction by addition of molecular oxygen to the reaction system on ZSM-5-supported Ni-Ce catalyst. Al₂O₃-supported Ni-Re catalyst with suitable Ni/Re ratios exhibits unique high activity and sulfur tolerance because of the alloying of Ni with Re to form a new active sites for oxidative steam reforming of gasoline to generate hydrogen. The crystal structure of Al₂O₃-supported bimetallic Ni-Re catalyst and monometallic catalysts of Ni and Re were characterized by XRD method. Structured changes resulting from the alloying of Ni with Re were found.     

Zirconia supported nickel catalysts for glycerol steam reforming: Effect of zirconia structure on the catalytic performance

The effect of the zirconia structure in Ni/ZrO₂ catalysts on the glycerol steam reforming (GSR) reaction was studied. A tetragonal zirconia support was synthesized via a hydrolysis technique and loaded with 5 wt% Ni via a wet-impregnation method. Similarly, a commercial monoclinic zirconia support was also impregnated with 5 wt% Ni. Following calcination at 600 °C, physico-chemical properties of the prepared catalysts were investigated by X-Ray Diffraction (XRD), H₂-Temperature Programmed Reduction (H₂-TPR) and CO₂-Temperature Programmed Desorption (CO₂-TPD) techniques. The catalysts were then tested in the GSR reaction in the 400–700 °C range with a steam to glycerol molar ratio of 9:1 and a flow rate of 0.025 mL/min. The monoclinic catalyst exhibited a better performance giving higher hydrogen yields and glycerol conversions. This was attributed to an improved reducibility of Ni in this catalyst. Stability tests at 600 °C revealed the deactivation of the tetragonal catalyst during 6 h as a result of the formation of encapsulating coke which blocked active Ni metal sites. The monoclinic catalyst, exhibiting the formation of only filamentous coke, remained relatively stable for 24 h.     

Hydroxyl-promoter on hydrated Ni-(Mg,Si) attapulgite with high metal sintering resistance for biomass derived gas reforming

As hydrated magnesium-aluminum-silicate crystals, attapulgite and HNO₃/NaOH pretreated attapulgite were used as support to prepare nickel-based catalysts via ultrasonic-assisted impregnation method. The as-prepared catalysts were employed in the biomass derived gas (especially CO₂ and CH₄) reforming with a considerable catalytic performance achieved (CH₄ conversion: 75.26%, CO₂ conversion: 85.75%) over HNO₃-attapulgite (10% Ni) at 700 °C and GHSV of 36000 mL/g.h during 600 min, demonstrating the potential of modified attapulgite as support applied in catalytic reforming. According to the characterization results obtained from BET/FT-IR/H₂-TPR/XRD/SEM/TPO, it was found that the formation of (Ni, Mg) containing phyllosilicate improved metal sintering resistance by the confinement effect. Besides, FT-IR results illustrated the existence of hydroxyl in the catalyst structure, which was beneficial for inhibiting the Boudouard side reaction, further enhancing the carbon resistance of catalysts. Moreover, TPO results showed that the deposited carbon on modified attapulgite was mainly fibrous carbon which can be removed easily, thus maintaining the catalytic performance. Due to its unique structure and high metal sintering resistance, it is believed that the attapulgite supported catalyst can be used in any other catalytic reforming process such as steam reforming of methane.     

Effect of ceria addition on NiRu/CeO2Al2O3 catalysts in steam reforming of acetic acid

NiRu bimetallic catalysts with different amount of CeO₂ loaded on the γ-Al₂O₃ support were prepared. The properties of catalysts were characterized by means of N₂ adsorption-desorption, XRD, H₂-TPR and XPS techniques. Catalytic activities for the steam reforming of acetic acid over these catalysts were investigated at the temperature range from 650 °C to 750 °C. The addition of CeO₂ dramatically improved the activity and stability of the catalyst. Among these catalysts, the NiRu/10CeAl catalyst showed the highest catalytic activity as well as a good stability owing to the abundant Ce³⁺ on the surface of catalyst. The existence of Ce³⁺ promoted the formation of CO₂ from CO because of the mobilizable oxygen, which was favorable for the formation of hydrogen. The coke amount and species deposited on the catalysts after the activity tests were analyzed by DTG. As expected, the NiRu/10CeAl catalyst showed the best resistance to carbon formation. The temperature stepwise steam decoking experiment of the spent catalysts was conducted to elucidate the relationship between the existence of Ce³⁺ and the decoking abilities of various catalysts. It was verified that the existence of Ce³⁺ significantly promoted the decoking abilities of the catalysts.     

Highly coke resistant Ni–Co/KCC-1 catalysts for dry reforming of methane

Nanofibrous KCC-1 supported Ni–Co bimetallic catalysts were investigated for dry reforming of methane for syngas generation. Monometallic catalysts such as Ni/KCC-1 and Co/KCC-1, and a series of bimetallic Ni–Co/KCC-1 catalysts were prepared by impregnation and co-impregnation method, respectively. All the catalysts were characterized by XRD, FT-IR, HR-SEM, FE-SEM, XPS, FT-Raman, BET, UV–Visible DRS and AAS techniques. Monometallic nickel supported catalyst contains NiO as an active phase, whereas bimetallic nickel catalysts contain Ni₂O₃, and NiCo₂O₄ on the surface. In the case of cobalt loaded catalysts, spinel Co₃O₄ is the dominant active species, apart from NiCo₂O₄. The addition of cobalt in Ni/KCC-1 has a pronounced effect on the crystallite size, surface area and active species. The hydrogen pretreatment of the catalyst produces bimetallic Ni–Co alloy on the surface. The catalytic activities of the bimetallic catalysts towards dry reforming of methane are better than monometallic catalysts. Mesoporous silica-based KCC-1 offers easy accessibility to the entire surface moieties due to its fibrous nature and the presence of channels, instead of pores. The 2.5%Ni-7.5%Co/KCC-1 showed the maximum CH₄ and CO₂ conversion along with a remarkably low H₂/CO ratio. The life-time test confirms the high thermal stability of the catalysts at 700 °C for 8 h, with less deactivation due to coke formation. The spent catalysts were characterized by XRD, TGA, FT-Raman, and FE-SEM to understand the structural and chemical changes during the reaction. The insignificant D band and G band of graphitic carbon in FT-Raman spectra for the highly active 2.5%Ni-7.5%Co/KCC-1 and 5%Ni–5%Co/KCC-1 catalysts along with TGA results containing 12% weight loss confirms the minimum coke deposition, formation of amorphous carbon and highest coke resistance. The fibrous support restricts the sintering and aggregation of nickel particles as well the deposition of coke. The addition of amphoteric cobalt increases the activity and stability of the catalysts. Ni–Co/KCC-1 with high coke resistance seems to be a promising catalyst for dry reforming of methane.