Optimum design of a multilayer interior permanent magnet synchronous motor using reluctance torque

The report analyzes the results of experiments done with an inverter drive interior permanent‐magnet (IPM) motor. We examine results of both FEM (finite element method) simulation and experiments using a prototype motor with identical conditions set for stator and magnet volume. The results indicated that with magnets implanted inside the rotor, the values for the d‐axis inductance of the motor remained roughly the same, unaffected by the shape or number of layers. However, the q‐axis inductance exhibited significant change. This research report compares an IPM motor having two layers of permanent magnets with a motor having a single layer. The dual layer shows a 30% or greater increase in torque using the same current. These results indicate that this motor is especially effective for such applications as robots, plant machinery, compressor motors, and electric vehicles. © 1999 Scripta Technica, Electr Eng Jpn, 127(1): 64–72, 1999     

Magnet design and motor performances of a double‐layer interior permanent magnet synchronous motor

In this paper we discuss the results of our investigation of the interior permanent magnet synchronous motor (IPM), with permanent magnets embedded in the rotor, and particularly the double‐layer IPM synchronous motor, which has two layers of magnets embedded in the rotor, layered in the radial direction. For this investigation, we studied the arrangement of permanent magnets both through simulation and by experiments with a prototype. The results concerning the form of the magnets clearly show the advantages of the reverse arc configuration, which makes it possible to increase the surface area creating magnetic flux. We further determined that to maximize both the q‐axis flux and the flux of the permanent magnets, the optimum width of the q‐axis flux path between the magnets for the motor investigated here is 2 mm. The results also clearly show that chamfering the ends of magnets is effective in achieving better utilization of the q‐axis flux.© 1999 Scripta Technica, Electr Eng Jpn, 128(1): 62–69, 1999     

A method to determine direct‐ and quadrature‐axis inductances of permanent magnet synchronous motors

The equivalent circuit constants of permanent magnet synchronous motors are needed in the calculation of operation characteristics, construction of a control system, etc. These constants can be computed from the data on structural form and materials. However, measurements are necessary to obtain highly precise values. Methods for measurement of the d‐ and q‐axis inductances can be roughly divided into rotational and standstill methods. The standstill methods have the advantage that they are easy to carry out. However, it is difficult to consider magnetic saturation and distortion of the change in the armature winding inductance. The accuracy of the standstill method can be improved if these effects can be readily taken into account. This paper describes a standstill method for measuring accurate d‐ and q‐axis synchronous inductances of permanent magnet synchronous motors. By utilizing the fact that the EMF interference terms in the motor voltage equation considering the distortion of the inductance change are equal to zero when the rotor is in a specific position, the proposed method determines the inductances considering both magnetic saturation and inductance distortion effects from simple off‐line standstill testing. In addition, this method is capable of taking cross‐magnetic saturation into account when used with the necessary testing equipment. The proposed method was implemented on a 0.4‐kW interior permanent magnet synchronous motor with concentrated stator winding. The validity of the proposed method was demonstrated by comparing the measured and calculated results of the no‐load and on‐load characteristics. © 2010 Wiley Periodicals, Inc. Electr Eng Jpn, 171(3): 41–50, 2010; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/eej.20969     

Design and analysis of low‐speed,high‐torque permanent magnet motors

This paper presents design and analysis of low‐speed, high‐torque permanent magnet motors. The motor has 16‐pole, 18‐coil construction, and a unique winding arrangement to produce high torque. The simplified torque analysis is proposed considering the line of magnetic induction distribution in the motor. The validity of the proposed analysis has been proved by both linear and nonlinear FEM analyses. The 500‐Nm, 200‐rpm test motor has been designed and constructed and the motor shows the expected characteristics. © 2000 Scripta Technica, Electr Eng Jpn, 132(3): 48–56, 2000     

A new modeling approach for circuit‐field‐coupled time‐stepping electromagnetic analysis of saturated interior permanent magnet synchronous motors

This paper proposes a new modeling approach for circuit‐field‐coupled time‐stepping electromagnetic analysis of a saturated interior permanent magnet synchronous motor (IPMSM). To predict the drive performance quickly, the proposed approach consists of a dynamic simulator based on a new analytical model of the d‐ and q‐axis magnetization characteristics (λ‐i_d‐i_q‐θ). The model can take into account not only cross‐saturation but also the harmonics of the inductance distributions and EMF waveforms. The validity of the model is verified from suitable simulation results for the instantaneous current and torque waveforms of the IPMSM. The proposed analysis leads to a dramatic reduction in the computation time compared to circuit‐field‐coupled time‐stepping FEA, while maintaining analytical accuracy. The effectiveness of the proposed method is experimentally verified using a 10‐kW, 15,000‐rpm concentrated‐winding IPM motor. © 2010 Wiley Periodicals, Inc. Electr Eng Jpn, 174(1): 49–58, 2011; Published online in Wiley Online Library (wileyonlinelibrary.com). DOI 10.1002/eej.21024     

A permanent magnet‐assisted synchronous reluctance motor

Permanent magnet motors have attracted a lot of attention recently for their potential for saving energy. However, they are only used for certain applications because the magnets are expensive. This paper discusses the optimum design of the low‐cost, highly efficient magnet‐ assisted reluctance motors with a minimum amount of magnets. The motor considered in this study is a multi‐flux barrier reluctance motor. The configuration by which permanent magnets are embedded to the innermost side of the rotor to obtain maximum output with the minimum amount of magnets was evaluated through simulation and experiments with a prototype motor. As a result, we established a method for designing motors capable of realizing the same efficiency as permanent magnet motors with only one‐fourth the amount of magnets. In our experiments, we achieved a high efficiency of 94.5% with a 750‐W motor. © 2003 Wiley Periodicals, Inc. Electr Eng Jpn, 142(4): 66–74, 2003; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/eej.10123     

Multiobjective optimum design method with anti‐demagnetization of high‐density permanent magnet synchronous motor

This paper presents a method of multiobjective optimization design with anti‐demagnetization aiming at the problem of irreversible demagnetization in high‐density permanent magnet synchronous motors (PMSMs) due to temperature and external magnetic field, at the same time considering the volume of permanent magnets and cost, torque ripple, and core loss. In the first step, a two‐dimensional magnetic network model is used to rapidly assess the basic design parameters and its ability to avenge the anti‐demagnetization of the PMSM. In the second step, the finite element method (FEM) is used to design the key parts of motor, and regression models that solve the model of the multiobjective problem are built based on the simulation experiment data. On this basis, multiobjective optimization result using genetic algorithm is used that can achieve a fast and efficiently global optimal solution. © 2014 Institute of Electrical Engineers of Japan. Published by John Wiley & Sons, Inc.     

Characteristics of a permanent magnet type bearingless motor

Super high-speed and high-power electric machines are required for turbomolecular pumps and spindle drives. High rotational speed and high power drives can be achieved with bearingless motors. In this paper, a bearingless motor with the principles of permanent magnet type synchronous motors is proposed. High power factor and high efficiency can be expected in permanent magnet type bearingless motors. The proposed bearingless motor is a 4 pole permanent magnet synchronous motor, in which additional 2-pole windings are wound together with 4-pole motor windings in stator slots. With currents of 2-pole windings, radial magnetic forces are produced to support a rotor shaft. Principles of radial force production of surface-mounted permanent magnet bearingless motors are analyzed mathematically. It was found that radial forces are efficiently produced by employing thin permanent magnets on the surface of rotor iron core. A test machine was built in order to measure inductance functions as well as relationships between voltages and currents     

A current sensorless drive system of a synchronous motor with a low‐resolution position sensor

High‐performance drive of synchronous motors such as a permanent magnet synchronous motor and a synchronous reluctance motor can be achieved by current vector control. In such drive systems, the armature current is controlled as a sinusoidal waveform based on rotor position information from a high‐resolution position sensor, and the current vector (d‐ and q‐axis currents) is suitably controlled by current feedback control. This paper proposes a current sensorless drive system with a low‐resolution position sensor in order to simplify the SM drive system. High‐performance current control is achieved in the proposed drive system, where the current sensors are eliminated and the simulated currents are used for current control. The low‐resolution position sensor is used instead of a conventional high‐resolution position sensor, and the higher position information is estimated. The steady‐state and transient characteristics are examined in several experiments with respect to the synchronous reluctance motor and the interior permanent magnet synchronous motor. It is confirmed that sinusoidal current drive, high‐performance current vector control, and speed control can be achieved by the proposed drive system. © 2002 Wiley Periodicals, Inc. Electr Eng Jpn, 141(4): 34–43, 2002; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/eej.10072     

A new current control method for energy‐efficient/wide‐speed‐range drive of permanent magnet synchronous motor

This paper proposes a new current control method for energy‐efficient and/or wide‐speed‐range drive of salient‐pole permanent magnet synchronous motors. The proposed method is distinguished from conventional ones by the following features. (1) The original command is a signed current norm. (2) The exact d‐axis and q‐axis current commands that perform energy‐efficient and/or wide‐speed‐range drive are analytically and simply determined from the singed current norm command. (3) For speed control mode, the system turns out to be nonlinear, but its stability can be guaranteed based on Popov's stability theorem. (4) It can be applied for a mode similar to torque control. (5) Current limitation can be carried out accurately but very simply. Concrete analytical d‐axis and q‐axis current commands are presented, which satisfy exactly one of three optimum current control codes such as maximum torque, maximum power factor, and voltage limitation. A design method for PI speed controller that guarantees system stability is also presented. © 2007 Wiley Periodicals, Inc. Electr Eng Jpn, 161(3): 66–77, 2007; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/eej.20305     

Position sensorless control of IPMSMs based on a novel flux model suitable for maximum torque control

In this paper, a novel position sensorless control method for interior permanent magnet synchronous motors (IPMSMs) that is based on a novel ?ux model suitable for maximum torque control has been proposed. Maximum torque per ampere (MTPA) control is often utilized for driving IPMSMs with the maximum e?ciency. In order to implement this control, generally, the accurate motor parameters are required. However, the inductance varies dramatically because of magnetic saturation, which has been one of the most important problems in recent years. Therefore, the conventional MTPA control method fails to achieve maximum e?ciency for IPMSMs because of parameter mismatches. In this paper, ?rst, a novel ?ux model has been proposed for realizing the position sensorless control of IPMSMs, which is insensitive to L_q. In addition, in this paper it is shown that the proposed ?ux model can approximately estimate the maximum torque control (MTC) frame, which is a new coordinate aligned with the current vector for MTPA control. Next, in this paper, a precise estimation method for the MTC frame has been proposed. By this method, highly accurate maximum torque control can be achieved. A decoupling control algorithm based on the proposed model is also addressed in this paper. Finally, some experimental results demonstrate the feasibility and e?ectiveness of the proposed method. © 2013 Wiley Periodicals, Inc. Electr Eng Jpn, 184(3): 55–66, 2013; Published online in Wiley Online Library (wileyonlinelibrary.com). DOI 10.1002/eej.22380     

Performance Evaluation of an Axial‐Type Magnetic‐Geared Motor

This paper first proposes an axial‐type magnetic‐geared motor that uses permanent magnets only in the high‐speed rotor. The operating principle of this motor is described and the torque–speed characteristics are computed by using three‐dimensional finite element method analysis. In order to increase the torque density, a novel axial‐type magnetic‐geared motor with permanent magnets on the high‐speed rotor and stator is also proposed. The torque–speed characteristics are compared to the original model with permanent magnets only on the high‐speed rotor. Finally, the computed torque–speed characteristics are verified against measurements on a prototype.     

Optimum design approach for low‐speed,high‐torque permanent magnet motors

This paper presents an optimum design approach for low‐speed, high‐torque permanent magnet motors. The approach is divided into two steps: the first consists of the rough estimation of torque by linear analysis, and the second the optimization of the motor configuration by nonlinear FEM analysis. Under restricted dimensional specifications and electrical requirements, a 16‐pole, 18‐coil permanent magnet motor with a rating of 600 Nm and 300 rpm was designed and constructed. © 2001 Scripta Technica, Electr Eng Jpn, 135(4): 52–63, 2001     

Optimal design method with thermomagnetic field coupling analysis for miniaturization of permanent magnet synchronous motor

A straightforward solution for minimizing the cost of major materials used in motors, such as permanent magnets and silicon steel sheets, is to reduce the motor size as far as possible. However, there is a trade‐off between the motor size and temperature rise in the motor that should be taken into account while reducing the motor size. For achieving this, we have been developing an optimal design method based on a combination of a thermomagnetic field coupling analysis and a direct search algorithm. This paper reports the details of this design method. A multipole permanent magnet synchronous motor of an outer rotor is the test motor. The results of the torque‐density‐maximization problem involving constraints on the terminal voltage, coil‐temperature rise, and demagnetization of the permanent magnet are shown. The usefulness of our method is also demonstrated. © 2013 Wiley Periodicals, Inc. Electr Eng Jpn, 183(2): 29–38, 2013; Published online in Wiley Online Library (wileyonlinelibrary.com). DOI 10.1002/eej.22346     

Principle and basic characteristics of a hybrid variable‐magnetic‐force motor

Reducing the power consumed by motors is important for energy conservation in the case of electrical appliances and electric vehicles (EVs). The motors used for operating these devices operate at variable speeds. Further, the motors operate with a small load in the stationary mode and a large load in the starting mode. A permanent magnet motor can be operated at rated power with high efficiency. However, the efficiency is low under a small load or at high speeds because the large constant magnetic force results in substantial core loss. Furthermore, the flux‐weakening current that decreases the voltage at high speeds leads to significant copper loss and core loss. Therefore, we have developed a new technique for controlling the magnetic force of a permanent magnet on the basis of the load or speed of the motor. In this paper we propose a novel motor that can vary the magnetic flux of a permanent magnet and clarify the principles and basic characteristics of the motor. The new motor has a permanent magnet that is magnetized by the magnetizing coil of the stator. The results of analysis show that the magnetic flux linkage of the motor can be changed from 37% to 100% and that a high torque can be produced. © 2013 Wiley Periodicals, Inc. Electr Eng Jpn, 183(2): 47–57, 2013; Published online in Wiley Online Library (wileyonlinelibrary.com). DOI 10.1002/eej.22309     

Recent technical trends in permanent magnet synchronous motors

This paper presents an overview of the recent technical trends in permanent magnet synchronous motors (PMSMs), especially the rare earth (RE)‐less PMSMs that have been developed in Japan. The RE‐less PMSMs, along with PMSMs with reduced RE permanent magnets (PMs), PM‐assisted synchronous reluctance motors (PMASynRM) with ferrite PMs, spoke‐type interior PMSMs (IPMSMs) with ferrite PMs, and axial‐gap PMSMs with ferrite PMs, are reviewed. © 2016 Institute of Electrical Engineers of Japan. Published by John Wiley & Sons, Inc.     

Performance evaluation and experimental analysis of a novel single‐phase brushless PM motor

In order to equip the single‐phase brushless permanent magnet (PM) motor with self‐starting capability without a complex structure, we present a new kind of asymmetric air‐gap topology which can lead to the d‐ , q ‐axis magnetic circuit asymmetry of the motor. The field‐circuit‐coupling finite element method simulation model of the proposed motor controlled with a constant V / f control is built by using the 2D Maxwell software. The geometric parameters of the motor are also optimized by changing pole arc ratio of the PM (α_p ) and its eccentricity (e ), and the operational characteristic is investigated. Finally, an experimental platform of the prototype and its control system are set up. Performance comparison of the experimental results and simulation results of the proposed motor running in various operating modes is reported. All the results show that the asymmetric air‐gap single‐phase brushless PM motor has potential to be used in the household appliances. © 2017 Institute of Electrical Engineers of Japan. Published by John Wiley & Sons, Inc.     

Technical evolution of permanent magnet synchronous motors for home appliances

This paper reports on the highly efficient motor technologies used in home appliances in Japan. The permanent magnet synchronous motor (PMSM) is especially suitable because the use of permanent magnets does not require any extra current to produce magnetic power in the rotor, or any other kind of energy. In Japan, there has been a rapid shift from induction motors to PMSMs, and in this paper we will show several examples of PMSMs as applied to the home appliance field. It can be seen that great improvements have been made in high‐efficiency motor technologies. Copyright © 2007 Institute of Electrical Engineers of Japan. Published by John Wiley & Sons, Inc.     

Machine parameters and performance of interior permanent magnet synchronous motors with different permanent magnet volume

Permanent magnet synchronous motors are widely used for several industrial applications. Some applications such as electric vehicles and compressor drives require a constant power operation. The operating limits and the constant power speed range deeply depend on the machine parameters. The relationships between the motor parameters and the operating performance have been theoretically examined. This paper examines the performances of the prototype synchronous motors, where the stator structure and the rotor structure of all motors are the same. The permanent magnets are inserted into the rotor slits and the volume of the permanent magnet is adjusted to control the magnet‐flux linkage. The effects of adding the magnet to the rotor on the machine parameters and the operating performance are examined based on the various experimental results. The prototype motor has flexibility as to speed versus power performance by adjusting the volume of the permanent magnet. The theoretical results with respect to the operating limits and the motor parameters are also confirmed experimentally. © 2000 Scripta Technica, Electr Eng Jpn, 131(4): 70–77, 2000     

Trends of permanent‐magnet synchronous machine drives

This paper presents recent trends of permanent‐magnet synchronous motor (PMSM) drive technologies in Japan. Since the PMSM drives have many advantages over other drives, e.g. high efficiency, high power density, etc., many of the motor applications have been changing their power sources to the PMSMs. Particularly, interior permanent‐magnet synchronous motors (IPMSM) are epoch‐making and are intensively studied among researchers, scientists and engineers. According to the survey of the recent innovative technical trends, the PMSM drive technologies have been making a remarkable advancement in the fields of analysis‐and‐design techniques, various sensorless‐control techniques, power converter control techniques, and application specific drive systems. Copyright © 2007 Institute of Electrical Engineers of Japan. Published by John Wiley & Sons, Inc.