Analysis of mechanical properties and its associated fracture surfaces in dual‐phase austempered ductile iron

This work aims at evaluating the fracture surfaces of tensile samples taken from a new kind of ductile iron referred to as ‘dual‐phase Austempered Ductile Iron (ADI)’, a material composed of ausferrite (regular ADI microstructure) and free (or allotriomorphic) ferrite. The tensile fracture surface characteristics and tensile properties of eight dual‐phase ADI microstructures, containing different relative quantities of ferrite and ausferrite, were studied in an alloyed ductile cast iron. Additionally, samples with fully ferritic and fully ausferritic (ADI) matrices were produced to be used as reference. Ferritic–pearlitic ductile irons (DI) were evaluated as well. For dual‐phase ADI microstructures, when the amount of ausferrite increases, tensile strength, yield stress and hardness do so too. Interesting combinations of strength and elongation until failure were found. The mechanisms of fracture that characterise DI under static uniaxial loading at room temperature are nucleation, growth and coalescence of microvoids. The fracture surface of fully ferritic DI exhibited an irregular topography with dimples and large deformation of the nodular cavities, characteristic of ductile fracture. Microstructures with small percentages of ausferrite (less than 20%) yielded better mechanical properties in relation to fully ferritic matrices. These microstructures presented regions of quasi‐cleavage fracture around last‐to‐freeze zones, related to the presence of ausferrite in those areas. As the amount of ausferrite increased, a decrease in nodular cavities deformation and a flatter fracture surface topography were noticed, which were ascribed to a higher amount of quasi‐cleavage zones. By means of a special thermal cycle, microstructures with pearlitic matrices containing a continuous and well‐defined net of allotriomorphic ferrite, located at the grain boundaries of recrystallised austenite, were obtained. The results of the mechanical tests leading to these microstructures revealed a significant enhancement of mechanical properties with respect to completely pearlitic matrices. The topographies of the fracture surfaces revealed a flat aspect and slightly or undeformed nodular cavities, as a result of high amount of pearlite. Still isolated dimple patterns associated to ferritic regions were observed.     

Adapting second‐order response surface designs to specific needs

Experimental design strategies most often involve an initial choice of a classic factorial or response surface design and adapt that design to meet restrictions or unique requirements of the system under study. One such experience is described here, in which the objective was to develop an efficient experimental design strategy that would facilitate building second‐order response models with excellent prediction capabilities. In development, careful consideration was paid to the desirable properties of response surface designs. Once developed, the proposed design was evaluated using Monte Carlo simulation to prove the concept, a pilot implementation of the design carried out to evaluate the accuracy of the response models, and a set of validation runs enacted to look for potential weaknesses in the approach. The purpose of the exercise was to develop a procedure to efficiently and effectively calibrate strain‐gauge balances to be used in wind tunnel testing. The current calibration testing procedure is based on a time‐intensive one‐factor‐at‐a‐time method. In this study, response surface methods were used to reduce the number of calibration runs required during the labor‐intensive heavy load calibration, to leverage the prediction capabilities of response surface designs, and to provide an estimate of uncertainty for the calibration models. Results of the three‐phased approach for design evaluation are presented. The new calibration process will require significantly fewer tests to achieve the same or improved levels of precision in balance calibration. Copyright © 2008 John Wiley & Sons, Ltd.     

Optimizing the design of a moderator-based neutron detector for a flat response curve in the 2–14 MeV energy range

The efficiency of a neutron detector with boron trifluoride proportional tubes embedded in a polyethylene moderator was simulated with a Monte Carlo program. A moderator structure where the detector had uniform sensitivity for neutrons from 2 to 14 MeV was determined by simulation. A counter was built based on the simulation results. The counter's efficiencies were calibrated with an Am–Be source and an accelerator that served as a D–D and D–T neutron source. Experimental neutron efficiencies of these sources are approximately uniform. The simulated model was validated by the consistent results between the calculated and experimental data.     

Diagnosis Modelling for Dependability Assessment of Fault‐Tolerant Systems Based on Stochastic Activity Networks

The growing demand for safety, reliability, availability and maintainability in modern technological systems has led these systems to become more and more complex. To improve their dependability, many features and subsystems are employed like the diagnosis system, control system, backup systems, and so on. These subsystems have all their own dynamic, reliability and performances and interact with each other in order to provide a dependable and fault‐tolerant system. This makes the dependability analysis and assessment very difficult. This paper proposes a method to completely model the diagnosis procedure in fault‐tolerant systems using stochastic activity networks. Combined with Monte Carlo simulation, this will allow the dependability assessment by including the diagnosis parameters and performances explicitly. Copyright © 2014 John Wiley & Sons, Ltd.     

Multi‐response optimization in industrial experiments using Taguchi's quality loss function and principal component analysis

Many industrial experiments based on Taguchi's parameter design (PD) methodology deal with the optimization of a single performance quality characteristic. Studies have shown that the optimal factor settings for one performance characteristic are not necessarily compatible with those of other performance characteristics. Multi‐response problems have received very little attention among industrial engineers and Taguchi practitioners. Many Taguchi practitioners have employed engineering judgement for determining the final optimal condition when several responses are to be optimized. However, this approach always brings some level of uncertainty to the decision‐making process and is very subjective in nature. In order to rectify this problem, the author proposes an alternative approach using a powerful multivariate statistical method called principal component analysis (PCA). The paper also presents a case study in order to demonstrate the potential of this approach. Copyright © 2000 John Wiley & Sons, Ltd.     

Lossless color medical image compression using adaptive block‐based encoding for human computed tomographic images

The advancement in medical imaging systems such as computed tomography (CT), magnetic resonance imaging (MRI), positron emitted tomography (PET), and computed radiography (CR) produces huge amount of volumetric images about various anatomical structure of human body. There exists a need for lossless compression of these images for storage and communication purposes. The major issue in medical image is the sequence of operations to be performed for compression and decompression should not degrade the original quality of the image, it should be compressed loss lessly. In this article, we proposed a lossless method of volumetric medical image compression and decompression using adaptive block‐based encoding technique. The algorithm is tested for different sets of CT color images using Matlab. The Digital Imaging and Communications in Medicine (DICOM) images are compressed using the proposed algorithm and stored as DICOM formatted images. The inverse process of adaptive block‐based algorithm is used to reconstruct the original image information loss lessly from the compressed DICOM files. We present the simulation results for large set of human color CT images to produce a comparative analysis of the proposed methodology with block‐based compression, and JPEG2000 lossless image compression technique. This article finally proves the proposed methodology gives better compression ratio than block‐based coding and computationally better than JPEG 2000 coding. © 2013 Wiley Periodicals, Inc. Int J Imaging Syst Technol, 23, 227–234, 2013     

Integrated System Health Management‐based Fuzzy On‐board Condition Prediction for Manned Spacecraft Avionics

The purpose of this study is to develop a prediction methodology for a condition assessment of on‐board integrated health management systems in manned spacecraft avionics. The framework of this study is based on two main premises. The first is the need to examine the problems in the on‐board prediction tools in space avionics integrated system health management, an area that has been rarely focused on. The second is the need to consider the failure correlation coefficients to enable accurate health predictions. To deal with the uncertainty in the prediction process, a fuzzy theory–gray model–support vector machine approach, which uses fuzzy theory combined with a gray model and a support vector machine, is used to make the prediction. An example is given to demonstrate the accuracy and reliability of the model. Copyright © 2014 John Wiley & Sons, Ltd.