Effect of freezing and frozen storage on the gelatinization and retrogradation of amylopectin in dough baked in a differential scanning calorimeter

Frozen and non-frozen dough were baked in a differential scanning calorimeter (DSC) pan (heated in the calorimeter at temperatures similar to those of the center of the crumb during baking) and were aged at different temperatures. Gelatinized dough (DSC-baked dough) was heated again in the DSC. This methodology permitted us to study the effects of dough freezing and frozen storage on gelatinization and retrogradation of starch. During storage of frozen doughs at −18 °C an increase in the gelatinization enthalpy after 150 day of storage was observed. At 230 days of frozen storage a decrease in the onset temperature and an increase in the gelatinization temperature range was also detected. An increase of starch retrogradation with time of storage in frozen conditions was observed. During the aging of dough baked in DSC, a higher retrogradation temperature range was detected together with a faster retrogradation of starch at low temperature of aging.     

Effect of freezing rate and frozen storage on starch–sucrose–hydrocolloid systems

Model food systems based on starch (100 g kg⁻¹), sucrose (150 g kg⁻¹) and water (750 g kg⁻¹) with and without the addition of a low proportion of hydrocolloid (xanthan gum, guar gum or sodium alginate) were gelatinised, frozen at different rates and stored to analyse textural changes by oscillatory rheometry. Differential scanning calorimetry (DSC) was used to analyse gelatinisation, amylopectin retrogradation and glass transition temperatures. Sucrose had a significant effect on the increase in the gelatinisation temperature as well as on the decrease observed in glass transition values. The onset temperature of the second step of the glass transition, corresponding to the heat capacity change close to ice melting (denoted Tg_im in the present work), ranged between −23.0 and −22.2 °C. Rheological viscoelastic tests showed an increase in the dynamic moduli G* and G ′ after slow freezing and during storage at −19 °C (T > Tg_im) in starch–sucrose systems that is related to sponge formation due to amylose retrogradation. DSC studies confirmed that also amylopectin retrogradation occurs during storage; however, samples containing gums did not develop the spongy appearance. Storage at the usual commercial temperatures (close to −18 °C, slightly above Tg_im) affects the quality of aqueous starch–sucrose pastes without gums owing to amylose and amylopectin retrogradation. However, when hydrocolloids are included in the formulations, the usual storage conditions allow the maintenance of acceptable textural attributes. © 2000 Society of Chemical Industry     

Corn Starch-Xanthan Gum Interaction and Its Effect on the Stability During Storage of Frozen Gelatinized Suspension

The knowledge of starch pastes behavior during frozen storage becomes necessary to understand more complex systems (e.g. sauces, dressings and desserts) The effect of sub-zero storage on the quality attributes of corn starch pastes (10% w/w) with and without xanthan gum (0.3% w/w) was analyzed. Pastes were frozen at different rates (0.3 to 270cm/h) and stored at −5, −10 and −20°C. Exudate production (syneresis) and rheological behavior were studied by means of capillary suction and rotational viscometry respectively. Ice recrystallization was analyzed by indirect microscopic observations using isothermal freeze fixation and amylopectin retrogradation by differential scanning calorimetry (DSC). Samples stored at −5°C (glass transition temperature) or higher temperatures were under the rubbery state evidenced by starch recrystallization. This state favored molecular mobility leading to deteriorative changes (like spongy structure formation related to amylose retrogradation). At lower storage temperatures (−10 and −20°C) under the glassy state, starch retrogradation was not detected and deteriorative changes can be related to ice recrystallization. The addition of xanthan gum minimized amylose retrogradation, syneresis and rheological changes, however, its presence did not prevent ice recrystallization nor amylopectin retrogradation.     

Partial-Baking Process on Gluten-Free Bread: Impact of Hydrocolloid Addition

The objectives of this work were to assess the impact of partial-baking process on gluten-free bread, and to study how carboxymethylcellulose (CMC) and xanthan gum addition affected this process. As different from the conventional baking which involves only one baking step (40 min), the part-baking process consisted in an initial-baking step (25 min), storage (7 days, 4°C), and final-baking step (15 min). Bread-specific volume (SV), crumb hardness, and image analysis were assessed on final products of both processes and intermediate products of part-baking process. Breads were stored at room temperature for 72 h and crumb firming and amylopectin retrogradation were monitored. Freezable water (FW) fraction was determined on fresh and stored samples by using differential scanning calorimetry. Part-baked breads showed lower SV and higher crumb hardness. No SV diminution was observed during cold storage. Hydrocolloids, especially CMC, had a positive effect on these parameters, and during bread storage at room temperature, the increase in crumb hardness was mitigated by hydrocolloid addition. Part-baked breads showed smaller cell area than full-baked ones. Overall, crumb structure was more homogeneous for CMC breads. FW showed no significant differences among processes, formulations, or storage time. Amylopectin recrystallization was higher for part-baked breads. Interrupted-baking process affected the final bread quality, but negative effects could be diminished by hydrocolloid addition. Part-baking process is suitable for obtaining gluten-free breads, stored for a week at 4°C, turning them appropriated for home consumption.     

Effect of freezing and frozen storage on the staling of part-baked bread

The effect of part-baking, freezing, frozen storage, thawing, rebaking on the aging behaviour of bread was evaluated. The amylopectin modification during the process was assessed by differential scanning calorimetry (DSC), while changes in bread quality were followed by crumb hardness measurements. During frozen storage no retrogradation of amylopectin was detected in the part-baked dough. When analysing the aging of the rebaked samples, it was observed that the time of frozen storage produced a progressive increase of the retrogradation temperature range of the amylopectin, and also great energy was required for amylopectin melting at longer storage period, indicating that structural changes of amylopectin were produced during frozen storage. Regarding the quality of the fresh bread resulted after rebaking, crumb hardness increase with the time of frozen storage, and also the hardening rate during aging was dependent on that time. Crumb hardness results of the fresh bread and also DSC studies indicate that some changes are produced during the frozen storage.     

Effects of freezing rates on starch retrogradation and textural properties of cooked rice during storage

The effects of freezing rates and storage temperatures on starch retrogradation and textural properties of cooked rice were evaluated. Cooked rice was frozen with different freezing rates and then stored at 4 °C for 14 days or −18 °C for up to 7 months. Starch retrogradation enthalpy (ΔH_r) of cooked rice was determined by a differential scanning calorimetry, and textural properties were determined by a texture analyser. The results showed that the ΔH_r and hardness values had a negative correlation with freezing rate, however, a positive correlation was found between adhesiveness and freezing rate. On the other hand, the advantages (lower hardness and higher adhesiveness, less starch retrogradaton) of cooked rice gained by rapid freezing, were lost quickly in the first 3 days of storage at 4 °C. However, rapid freezing combined with −18 °C frozen storage can effectively retard starch retrogradation and maintain the textural properties of cooked rice for at least 7 months. Therefore, high quality cooked rice can be produced by combined rapid freezing with frozen storage.     

Rheological and microstructural changes in gels made from high and low quality sardine mince with added egg white during frozen storage

 This paper examines the influence of freezing temperature (–40°C or –18°C) and frozen storage temperature (–18°C or –12°C) on gels made from two different sardine minces (M1, high functional quality; M2, low functional quality), with the addition of egg white as a gel enhancing ingredient. To characterize the washed mince, proximate analyses and protein functionality were determined. Freezing at either –40°C or –18°C caused no drastic changes in gel structure. Throughout the course of frozen storage of all samples, a decrease in the water holding capacity (WHC) was detected, along with an increase in the amount of protein soluble in 8 M urea. At 90 days the gels frozen at –40°C exhibited numerous ice micro-crystals; however, they did not affect the external appearance of the gel and had hardly any effect on gel strength, shear strength, hardness, cohesiveness or elasticity. On the other hand, at 90 days the gels frozen at –18°C and stored at either temperature exhibited large, macroscopically visible ice crystals. In these samples, gel strength and shear strength increased while hardness decreased. No definite changes attributable to mince quality were detected during frozen storage. Received: 23 June 1997     

Effect of temperature, pressure and calcium soaking pre-treatments and pressure shift freezing on the texture and texture evolution of frozen green bell peppers (Capsicum annuum)

The firmness of green bell pepper (Capsicum annuum) was studied under different processing conditions. Thermal texture degradation kinetics of pepper tissue between 75 and 95 °C could be accurately described by a fractional conversion model. The firmness of pre-processed pepper increased when the samples were submitted to several heat, pressure, and combinations of heat/pressure and calcium soaking pre-treatments. Pre-heating at 55 °C during 60 min and mild heat/high-pressure treatments (200 MPa at 25 °C, 15 min) yielded the best results, which were further improved when combined with calcium soaking. These pre-treatments significantly slowed down thermal texture degradation of pepper at 90 °C, a typical temperature used for pepper blanching prior to freezing. The above-mentioned pre-treated samples showed a significant reduction in firmness when frozen by regular freezing at 0.1 MPa. The same samples showed no changes in firmness when frozen by high-pressure shift freezing at 200 MPa. When freezing was carried out by high-pressure shift and after frozen storage (−18 °C) for 2.5 months, pressure pre-treated pepper showed a better retention of texture than thermal pre-treated pepper.     

The impact of home freezing on the sensory characteristics of ready-to-use leafy vegetables

BACKGROUND: Owing to the increasing trend of consumption of ready‐to‐use leafy vegetables, the necessity of determining the best conditions for their frozen storage and the considerable impact of freezing on their sensory attributes, research was carried out to determine the best freezing temperature and storage time for a mixture of Allium ampeloprasum, Lepidium sativum and Stureia hortensis. RESULTS: The results for freezing temperature at three different storage times showed that colour and overall acceptability at ? 18 °C were always ranked first (P < 0.05), while taste at ? 18 °C was ranked first on days 120 and 150. The results for frozen storage time at three different temperatures indicated that colour, taste and acceptability were not significantly different. CONCLUSION: Overall, the results of this research indicated that the sensory attributes of leafy vegetables during 180 days of frozen storage were affected mainly by freezing temperature rather than frozen storage time. Copyright © 2010 Society of Chemical Industry     

Kinetics of softening of potato tissue by temperature fluctuations in frozen storage

 Pre-packed and unpacked potato tissues were frozen, subjected to temperature fluctuations and then thawed. Temperature fluctuations ranged from –24  °C to –18  °C and from –18  °C to –6  °C. The number of fluctuacions ranged from 0 (that is to say, only freezing and thawing processes) to 32 at each above fluctuation range, simulating practical frozen storage conditions. Compression, shear and tension tests were carried out to measure the extent of structural damage caused to the potato tissue. Plots of log (rheological parameters and moisture content) versus number of temperature fluctuations showed two distinct regions; the first was a rectilinear plot with a steep negative slope up to four fluctuations. The second was also a rectilinear plot with a shallow negative slope beyond four fluctuations. For higher number of fluctuations, most of rheological parameters reached a value almost constant. These two-stage softening rate curves are consistent with the biphasic model and qualitatively similar to those for thermal softening of the vegetables. This study shows that two substrates S_a and S_b may be involved in providing firmness to potato tissue in freezing and frozen storage conditions. By analogy with earlier works, the term "frozen storage firmness" can be proposed to describe the amount of firmness that is resistant to degradation by freezing with temperature fluctuations during frozen storage and final thawing of the product. Received: 30 April 1999     

Microencapsulation of fish oil by freeze-drying techniques and influence of process parameters on oxidative stability during storage

Dried microencapsulated fish oils (DMFO) were obtained by freeze-drying and the influence of various process parameters on oxidative stability was evaluated. Standard emulsions were composed of sandeel oil, sodium caseinate and lactose, homogenised by three passes at 40 MPa, frozen at −40°C, kept at −30°C and freeze-dried. In selected trials, carbohydrate, homogenisation pressure, freezing rate and initial temperature for freeze-drying were varied. DMFOs were stored at 25°C in the dark and oxidation monitored through anisidine values and polymer levels. Results showed no apparent relationships between oil globule size or microencapsulation efficiency and storage stability, and the only trial with significantly longer shelf-life involved fast-freezing in liquid nitrogen. Received: 24 November 1999     

The effect of glaze uptake on storage quality of frozen shrimp

Ice-glazing is applied to protect the frozen shrimp from undesirable quality changes during frozen storage. Effects of initial frozen shrimp temperature on glaze uptake; glazing time on glaze uptake; and different glaze percentage on physical and chemical changes of frozen shrimp during storage were investigated. Shrimps were frozen in a spiral freezing machine (?35 °C/15 min); transferred to the air blast freezer until the core temperature reached ?18 °C, ?25 °C and ?30 °C; submitted to glazing process; and stored at ?18 °C for 180 days. The glazing percentage, pH and N-TVB levels were monitored every 45 days. This study has demonstrated the effectiveness of the glazing process as a protecting agent for frozen shrimp. A reasonable range of water uptake could be between 15% and 20% to guarantee the final quality. Therefore, it is important to prevent temperature fluctuations during transportation and storage to maintain the quality of the frozen shrimps.     

Effects of Cationization on Functional Properties of Pea and Corn Starches

Amylography, scanning electron microscopy and storage tests demonstrated that native pea starches were highly resistant to granule disintegration during heating in dilute slurries, resulting in low hot paste viscosity, high retrogradation and syneresis. Cationization at degrees of substitution of 0.02 to 0.05 reduced the pasting and gelatinization temperatures, increased peak viscosities and set-back on cooling but eliminated syneresis after storage at 4°C and − 15°C. The principal effects of cationization were to promote rapid granule dispersion at low pasting temperatures, yielding a molecular dispersion of amylose and amylopectin on heating to 95°C. On cooling, the gel structures were firm and the cationic groups controlled the realignment of starch chains during low temperature storage.     

Freezing and Thawing Conditions Affect the Gel Stability of Different Varieties of Rice Flour

The freeze‐thaw stabilities of three different rice flour gels (amylose rice flour with 28% amylose, Jasmine rice flour with 18% amylose and waxy rice flour with 5% amylose) were studied by first freezing at –18 °C for 22 h and subsequent thawing in a water bath at 30 °C, 60 °C and 90 °C, or by boiling in a microwave oven. The freeze‐thaw stability was determined for five cycles. Starch gels thawed at higher temperature exhibited a lower syneresis value (percent of water separation) than those thawed at lower temperature. Amylose rice flour gels gave the highest syneresis values (especially at the first cycle). The Jasmine rice flour gels gave a higher syneresis value than the waxy rice flour gel. Except for freezing by storage at –18 °C and thawing at 30 °C, there was no separation of water at any cycle when waxy rice flour gel was thawed at any temperature, irrespectively of the freezing methods used. Cryogenic Quick Freezing (CQF) followed by storage at –18 °C and then thawing (by boiling or by incubation at any other temperatures) gave lower syneresis values than all comparable samples frozen by storage at –18 °C. The order of syneresis values for the three types of rice flour was waxy rice flour < Jasmine rice flour < amylose rice flour. The syneresis values and the appearance of starch gels, which had gone through the freeze‐ thaw process, suggested that the order of freeze‐thaw stability of gels for the three types of rice flour was waxy > Jasmine > amylose rice flour.     

Comparison of air freezing,liquid immersion freezing and pressure shift freezing on freezing time and quality of snakehead (Channa Argus) fillets

The objective of this study was to investigate the freezing time and quality differences in Snakehead fillets frozen by pressure shift freezing (PSF), conventional air freezing (AF) and liquid immersion freezing (LIF) at −20 °C, −40 °C and − 60 °C, respectively. The results showed that liquid immersion freezing at −60 °C maintained the quality best, with a freezing time of 3.62 min and the cross sectional area of 209.11 um². Air freezing at −20 °C had the longest freezing time (184.58 min) and the largest cross sectional area (4470.79 um²), and lowest hardness and springiness of the fillets. Pressure shift freezing did not demonstrate the well established advantages of maintaining better product quality found in similar technique with some other foods. The samples of pressure shift freezing also had higher thawing loss and free water ratio after thawing. Therefore, the liquid immersion freezing at lower temperatures was demonstrated to better maintain the quality of frozen products and held significant potential for commercial application.Industrial relevanceFreezing is a widely used method for extending the shelf life of aquatic products, but some freezing methods, especially the slower ones, often lead to the decrease in the quality and commercial value of frozen products during storage. This paper explored the comparison of industrially used freezing techniques (air freezing and liquid immersion freezing) with the novel pressure shift freezing technique. Liquid immersion freezing at −60 °C was found to be the preferred freezing method for Snakehead fillets, which maintained better frozen product quality, with a simple freezing process and low cost.     

Fermented Frozen Dough: Impact of Pre-fermentation Time and of Freezing Rate for a Pre-fermented Frozen Dough on Final Volume of the Bread

This paper proposes an original study on the impact of the process condition using pre-fermented frozen dough on the final bread volume. The impact of the degree of pre-fermentation before freezing and the impact of the freezing conditions have been considered with an experimental design procedure. The first fermentation step (pre-fermentation) was between 60 and 120 min and the corresponding second (or final) fermentation was between 60 and 0 min, respectively, resulting in a total fermentation time of 120 min. Freezing was performed between the first and the second fermentation at −20°C, −30°C or −40°C in blast air tunnel. The results show that the faster the freezing rate, the higher the final bread volume. Further work is needed to fully optimise this process, which is minimally present at the industrial bread market, whereas the technology is now adopted by many viennoiseries such as croissant and laminated puffing pastries.     

Freezing, thawing and cooking effects on quality profile assessment of green beans (cv. Win)

Results are presented of the effect of freezing followed by thawing (air and water immersion, both at environmental temperature) and cooking (traditional boiling in a covered pot) on quality profile (in terms of objective texture, colour, chlorophylls and pheophytins and sensory attributes) and structure of green beans (cv. Win). Freezing was carried out at three different rates by forced convection with liquid nitrogen vapour. Kramer shear cell (KSC) and Warner–Bratzler (WB) tests were used for objective assessment of the texture. The highest parameter values occurred in beans frozen at the highest rate and air-thawed at the slowest rate. Also, minimum alteration of the rheological behaviour of cooked beans was achieved by freezing at the highest rate. The best parameter for assessing the texture of frozen green beans after thawing and cooking was the Warner–Bratzler slope (S _WB). Coefficients of softening estimated for S _WB in the thawed beans showed that the texture of the beans frozen at −24 °C was almost four and almost five times softer than that of the beans frozen at −70 °C, for air and water thawing respectively. Frozen and thawed green beans were darker than fresh control, whereas freezing prior to cooking produced lighter-coloured beans than direct cooking. The freezing rate affected colour parameters differently depending on the process that followed. When beans were thawed, increasing the freezing rate produced lighter-coloured beans, whereas when beans were cooked, increasing the rate produced darker-coloured beans. No difference was found in sensory assessments between cooked samples frozen at −24 °C, −35 °C and −70 °C, which probably reflects the panellists' mixed preferences for quickly and slowly frozen samples. Scanning electron microscopy (SEM) revealed different degrees of mechanical damage to tissue structure, which accounted for the rheological behaviour of the beans.     

Amylose lipid complexes formation as an alternative to reduce amylopectin retrogradation and staling of stored tortillas

The impact of addition of palmitic acid (PA) on the amylose-lipid complexes formation and their influence on amylopectin retrogradation were studied. Tortillas prepared with 0.0%, 1.0% and 1.5% (w/w) of PA were stored for 0, 7, and 14 days at 4 °C. Tortillas with 1.0% and 1.5% of PA were softer than tortillas without PA during storage time; this change can be associated with reduction in starch retrogradation. Texture evaluation suggests that retrogradation reduction, influences directly tortilla texture (r = 0.82; P < 0.007). Thermal analysis revealed that tortillas had three endotherms corresponding to melting of (i) retrograded amylopectin, (ii) type I amylose-lipid complexes and (iii) type II amylose-lipid complexes. Addition of palmitic acid to masa during tortilla-making process may be an alternative strategy to reduce starch retrogradation and tortilla staling.     

Extending shelf life of chapatti by partial baking and frozen storage

The effect of conventional and partial baking and storage at two different temperatures (ambient and −18 °C) on the texture of wheat flour chapatties was evaluated using tensile deformation and the extent of retrogradation was studied using DSC. The extensibility of the conventionally baked chapatti decreased by 58.7% and 20.15%, respectively after storage of 24 h at ambient and frozen temperature. The partially baked chapatti showed a much lower decrease of 3.7% and 0.01% in extensibility when stored under the same conditions. Chapatties, both conventionally and partially baked stored at ambient temperature showed higher retrogradation enthalpy than their counterparts kept at −18 °C. Extended frozen storage of the chapattis from partially baked chapatti resulted in a progressive increase in the extensibility whereas the extensibility of the conventionally baked chapatties was not affected. Lowest water absorption index of 4.60 was observed in partially baked chapatti stored for 24 h at ambient temperature indicating that maximum retrogradation (4.19 J/g) had taken place. Frozen partially baked chapatties after thawing and rebaking exhibited texture equivalent to that of conventionally baked chapatties therefore they could be considered a better option than frozen conventionally baked chapatties for retarding staling.     

Changes in physicochemical characteristics of rice during storage at different temperatures

This study investigated the changes in the physicochemical properties of rice during storage at different temperatures. Milled rice stored at high temperatures showed higher fat acidity than rice stored at low temperatures. Although the moisture content of milled rice stored at 30 °C and 40 °C decreased below 15.5% (15.33% and 15.22%, respectively) after 1 month, adequate values were maintained with storage at 4 °C for 3 months (15.50%) and at 20 °C for 2 months (15.53%). Rice stored at low temperatures retained its white coloration, whereas low color retention values were obtained at higher storage temperatures. Peak viscosity increased during 4 months of storage and larger changes were found at higher storage temperatures. Breakdown decreased and setback increased with storage, regardless of storage temperatures. Storage at higher temperatures increased cohesiveness and hardness in compared with storage at lower temperatures. High temperatures also led to a decrease in adhesiveness with age. High temperatures (30 °C and 40 °C) significantly decreased all sensory values even after 1 month of storage. These results are similar to those obtained in an analysis of cooked rice texture. The results of this study indicate that storage temperature is an important factor affecting the physicochemical properties of rice. Short storage periods below room temperatures are recommended to maintain rice quality.