Steady-flow characteristics and its influence on spray for direct injection diesel engine

Flow and spray characteristics are critical factors that affect the performance and exhaust emissions of a direct injection diesel engine. It is well known that the swirl control system is one of the useful ways to improve the fuel consumption and emission reduction rate in a diesel engine. However, until now there have only been a few studies on the effect of flow on spray. Because of this, the relationship between the flow pattern in the cylinder and its influence on the behavior of the spray is in need of investigation. First, in-cylinder flow distributions for 4-valve cylinder head of Dl (Direct Injection) Diesel engine were investigated under steady-state conditions for different SCV (Swirl Control Valve) opening angles using a steady flow rig and 2-D LDV (Laser Doppler Velocimetry). It was found that swirl flow was more dominant than that of tumble in the experimented engine. In addition, the in-cylinder flow was quantified in terms of swirl/tumble ratio and mean flow coefficient. As the SCV opening angle was increased, high swirl ratios more than 3.0 were obtained in the case of SCV -70ΰ and 90ΰ. Second, spray characteristics of the intermittent injection were investigated by a PDA (Phase Doppler Anemometer) system. A Time Dividing Method (TDM) was used to analyze the microscopic spray characteristics. It was found that the atomization characteristics such as velocity and SMD (Sauter Mean Diameter) of the spray were affected by the in-cylinder swirl ratio. As a result, it was concluded that the swirl ratio improves atomization characteristics uniformly.     

Qualitative and quantitative analysis of spray characteristics of diesel and biodiesel blend on common-rail injection system

An experimental study was performed on spray characteristics of spray diesel (D100) and biodiesel blend (BD65) injected into an atmospheric chamber. A qualitative analysis of spray images was conducted through exploiting the image processing with common image processing software. The results showed that the posterization of the images offered more detailed qualitative information on the spray compared to the more commonly-used threshold method. The posterized images showed the existence of layers in the spray with its transition at different grey levels. At lower injection, the spray tip penetration of BD65 was slightly lower than D100, whereas at high injection pressure, spray tip penetration of BD65 was higher than D100. Although BD65 had lower maximum velocity, the higher density of biodiesel may have resulted in greater momentum that enabled BD65 to have longer spray tip penetration at higher injection pressure. At higher injection pressure, the spray angle of BD65 tended to be less than that of D100.     

A study on the behavior characteristics of diesel spray by using a high pressure injection system with common rail apparatus

The effects of change in injection pressure on spray structure in high temperature and pressure field have been investigated. The analysis of liquid and vapor phases of injected fuel is important for emissions control of diesel engines. Therefore, this work examines the evaporating spray structure using a constant volume vessel. The injection pressure is selected as the experimental parameter, is changed from 22 MPa to 112 MPa using a high pressure injection system (ECD-U2). Also, we conducted simulation study by modified KIVA-II code. The results of simulation study are compared with experimental results. The images of liquid and vapor phase for free spray were simultaneously taken by exciplex fluorescence method. As experimental results, the vapor concentration of injected fuel is leaner due to the increase of atomization in the case of the high injection pressure than in that of the low injection pressure. The calculated results obtained by modified KIVA-II code show good agreements with experimental results.     

Turbulent mixing flow characteristics of solid-cone type diesel spray

The intermittent spray characteristics of the single-hole diesel nozzle (d_n=0.32 mm) used in the fuel injection system of heavy-duty diesel engines were experimentally investigated. The mean velocity and turbulent characteristics of the diesel spray injected intermittently into the still ambient were measured by using a 2-D PDPA (phase Doppler particle analyzer). The gradient of spray half-width linearly increased with time from the start of injection, and it approximated to 0.04 at the end of the injection. The axial mean velocity of the fuel spray measured along the radial direction was similar to that of the free air jet within R/b=1.0-1.5 regardless of elapsing time, and its non-dimensional distribution corresponds to the theoretical velocity distributions suggested by Hinze in the downstream of the spray flow fields. The turbulent intensity of the axial velocity components measured along the radial direction represented the 20-30% of the Ū_cl and tended to decrease in the outer region. The turbulent intensity in the trailing edge was higher than that in the leading edge.     

Numerical analysis of the effect of injection pressure variation on free spray and impaction spray characteristics

Compression ignition direct injection diesel engines employed a high pressure injection system have been developed as a measure to improve a fuel efficiency and reduce harmful emissions. In order to understand the effects of the pressure variation, many experimental works have been done, however there are many difficulties to get data in engine condition.     

喷嘴参数对柴油机喷油规律与性能的影响

采用广安博之(Hiroyasu)等准维模型,建立高原运行柴油机工作过程模型;基于一维非定常可压缩理论建立柴油机喷射系统模型,二者耦合计算高原环境喷油器主要结构参数对柴油机实际运行时的喷油规律、燃烧特性和输出性能的影响.台架试验验证了模型的可信性.结果表明:喷孔数和喷孔直径对喷油规律影响最为敏感,喷孔夹角对喷油规律影响微弱.在海拔4 000m时,针对该型柴油机,喷孔面积存在一个最优区间,在该区间给出了功率变化率和喷孔面积的关系式.在燃烧室结构和供油系统参数不变的情况下,当喷孔面积减小为原喷孔的25%～60%时,柴油机功率最大提升8.5%;油耗最大下降8.8%,排气温度下降35℃以上.但是缸内温度明显上升,NOx排放恶化.研究为通过优化喷油器参数改善高原运行柴油机燃烧和性能提供了参考.     

Atomization characteristics of intermittent multi-hole diesel spray using time-resolved PDPA data

The intermittent spray characteristics of a multi-hole diesel nozzle with a 2-spring nozzle holder were investigated experimentally. Without changing the total orifice exit area, the hole number of the multi-hole nozzle varied from 3 (d_n=0.42 mm) to 5 (d_n=0.32mm). The time-resolved droplet diameters of the spray including the SMD (Sauter mean diameter) and the AMD (arithmetic mean diameter), injected intermittently from the multi-hole nozzles into still ambient air, were measured by using a 2-D PDPA (phase Doppler particle analyzer). The 5-hole nozzle spray shows the smaller spray cone angle, the decreased SMD distributions and the small difference between the SMD and the AMD, compared with that of the 3-hole nozzle spray. From the SMD distributions with the radial distance, the spray structure can be classified into the three regions : (a) the inner region showing the high SMD distribution; (b) the mixing flow region where the shear flow structure would be constructed; and (c) the outer region formed through the disintegration processes of the spray inner region and composed of fine droplets. Through the SMD distributions along the spray centerline, it reveals that the SMD decreases rapidly after showing the maximum value in the vicinity of the nozzle tip. The SMD remains the constant value near the Z/d_n=166 and 156.3 for the 3-hole and 5-hole nozzles, which illustrate that the disintegration processes of the 5-hole nozzle spray proceed more rapidly than that of the 3-hole nozzle spray.     

Diagnosis of the behavior characteristics of the evaporative diesel spray by using images analysis

In this study, the effects of change in injection pressure on spray structure have been investigated on the high temperature and pressure field. To analyze the structure of evaporative diesel spray is important in speculation of mixture formation process. Also emissions of diesel engines can be controlled by the analyzed results. Therefore, this study examines the evaporating spray structure in a constant volume chamber. The injection pressure is selected as the experimental parameter, is changed from 72 MPa to 112 MPa with a high pressure injection system (ECD-U2). The PIV (Particle Image Velocimetry) technique was used to capture behavior variation of the evaporative diesel spray. Analysis of the mixture formation process of diesel spray was executed by the results of flow analysis in this study. Consequentially the large-scale vortex flow could be found in downstream spray and the formed vortex governs the mixture formation process in diesel spray.     

Fuel spray dynamic characteristics of GDI high pressure injection system

In order to improve the fuel consumption and exhaust emission for gasoline engines,gasoline direct injection (GDI) system is spotlighted to solve these requirements.Thus,many researchers focus on the i...     

The effect of combustion parameters on the nitric oxide emission in direct injection type diesel engine

This paper presents the investigation of influence factors on the output performance and the reduction of exhaust emission in the direct injection type diesel engine. In this work, the analysis of combustion products and combustion characteristics are investigated by numerical method and experiment under the various engine operating conditions. The combusion performance and exhaust emissions are analyzed in terms of the heat release, cylinder pressure and major exhaust emissions of engine. The accuracy of the prediction versus experimental data and the capability of the heat release, cylinder pressure and all the major exhaust emissions are demonstrated. The results of this study show that the combustion parameters have influence on the combustion processes and the nitric oxide emission in the direct injection type diesel engine. The nitric oxide concentration decreases with the increase of engine speed and the advance of injection timing.     

Modeling of diesel spray impingement on a flat wall

To understand the transient behavior of droplets after impingement in a diesel engine, a numerical model for diesel sprays impinging on a flat wall is newly developed by the proposition of several mathematical formulae to determine the post-impingement characteristics of droplets. The new model consists of three representative regimes such as rebound, deposition and splash. The gas phase is modeled in terms of the Eulerian conservation equations, and the dispersed phase is calculated using a discrete droplet model. To validate the new model, the calculated results are compared with several experimental data. The results show that the new model is generally in good agreement with the experimental data. Therefore, it is thought that the new model is acceptable for the prediction of transient behavior of wall sprays.     

Effect of processing parameters on the relative density of spray rolling 7050 aluminum alloy strip

Coordinate measuring machines (CMMs) play an important role in industry to verify dimensions and tolerances of manufactured parts. The accuracy of measurements using CMMs depends on the capability of the mathematical models to represent the geometry of the part and on the fitting algorithms to find the best solution that will correct the axes orientation and origin offsets between the measurements and of the nominal form. This study describes two approaches: a dynamic angle approach that was developed to improve the performance of the Limacon approximation; and a free-form orientation approach that models the assessed form and cancels out the axes misalignments by using the flatness model. The accuracy of these models was tested using data that was available from previous studies. Results from this analysis showed that the two developed approaches improve the calculation of the zone of error of circular, spherical, cylindrical, and toroidal features; and the estimation of the parameters, origin offsets, and axis misalignments. Therefore, it can be concluded that the developed approaches performed quite efficiently for adoption in product metrology.     

Determination of the optical depth of a DI diesel spray

The optical depth is responsible of limiting the optical diagnostic using visible wavelength in the sprays. This paper proposes to measure the optical depth directly in a real Diesel spray through line-of-sight laser extinction measurements. This easily reproducible method which does not require expensive or complex optical techniques is detailed and the measurement procedure is presented in this paper. As diesel sprays are mostly optically thick, the measurements in the denser region are not reliable and a fuel concentration model has been used to derive the results to the entire spray. This work provides values of SMD at different distance from the nozzle tip depending on the specific parameters like injection pressure or discharge density. The values extracted from a combined experimental/computational approach have been compared to PDPA measurements under the same testing conditions. The results have shown that the maximum optical depth was higher than 10 and that an increase of the injection pressure led to higher τ values. The SMD values appeared to be below the results measured by the PDPA and the droplet diameter showed to be the main responsible of the optical depth of the jet under the tested conditions.     

Atomization characteristics and prediction accuracy of LISA-DDB model for gasoline direct injection spray

In this paper, the spray atomization characteristics of a gasoline direct-injection injector were investigated experimentally and numerically. To visualize the developing spray process, a laser sheet method with a Nd :YAG laser was utilized. The microscopic atomization characteristics such as the droplet size and velocity distribution were also obtained by using a phase Doppler particle analyzer system at the 5 MPa of injection pressure. With the experiments, the calculations of spray atomization were conducted by using the KIVA code with the LISA-DDB breakup model. Based on the agreement with the experimental results, the prediction accuracy of LISA-DDB breakup model was investigated in terms of the spray shapes, spray tip penetration, SMD distribution, and axial mean velocity. The results of this study provides the macroscopic and microscopic characteristics of the spray atomization, and prediction accuracy of the LISA-DDB model.     

On the intermittent spray characteristics

The quality of spray atomization ejected from an injector has a definitive influence upon the engine’s performance. Furthermore, considerable attention to the Earth’s environmental pollution is increasing now more than ever before. This experimental investigation has been carried out to clarify the characteristics of the intermittent spray using a pintle type gasoline fuel injector. Both the image processing system and the Phase Doppler Anemometer are utilized for the visualization of a spray behavior and the simultaneous measurements of dropsizes and their velocities, which have been conducted at the axial downstream from the injector exit plane. The fuel injection duration was fixed at 3ms and the injection pressure was varied from 250 kPa to 350 kPa. For a high injection pressure of 350 kPa, the spray tip arrival time was fluctuated at the vigorously disintegrated regions. It evidently shows a linear correlation between the axial velocity and the fuel drop size farther downstream.     

Effect of surface roughness parameters on mixed lubrication characteristics

In this paper, a computer program was developed to generate non-Gaussian surfaces with specified standard deviation, autocorrelation function, skewness and kurtosis, based on digital FIR technique. A thermal model of mixed lubrication in point contacts is proposed, and used to study the roughness effect. The area ratio, load ratio, maximum pressure, maximum surface temperature and average film thickness as a function of skewness and kurtosis are studied at different value of rms. Numerical examples show that skewness and kurtosis have a great effect on the contact parameters of mixed lubrication.     

Comparison of experimental and predicted atomization characteristics of high-pressure diesel spray under various fuel and ambient temperature

The aim of this study is to investigate the effects of the fuel temperature and the ambient gas temperature on the overall spray characteristics. Also, based on the experimental results, a numerical study is performed at more detailed and critical conditions in a high pressure diesel spray using a computational fluid dynamics (CFD) code (AVL, FIRE ver. 2008). Spray tip penetration and spray cone angle are experimentally measured from spray images obtained using a spray visualization system composed of a high speed camera and fuel supply system. To calculate and predict the high pressure diesel spray behavior and atomization characteristics, a hybrid breakup model combining KH (Kelvin-Helmholtz) and RT (Rayleigh-Taylor) breakup theories is used. It was found that an increase in fuel temperature induces a decrease in spray tip penetration due to a reduction in the spray momentum. The increase of the ambient gas temperature causes the increase of the spray tip penetration, and the reduction of the spray cone angle. In calculation, when the ambient gas temperature increases above the boiling point, the overall SMD shows the increasing trend. Above the boiling temperature, the diesel droplets rapidly evaporate immediately after the injection from calculation results. From results and discussions, the KH-RT hybrid breakup model well describes the effects of the fuel temperature and ambient gas temperature on the overall spray characteristics, although there is a partial difference between the experimental and the calculation results of the spray tip penetration by the secondary breakup model.     

An investigation on the spray characteristics of DME with variation of ambient pressure using the common rail fuel injection system

We investigated the DME spray characteristics about varied ambient pressure and fuel injection pressure using the common rail fuel injection system when the nozzle holes diameter is varied. The common rail fuel injection system and fuel cooling system were used since DME has compressibility and vaporization at atmospheric temperature. The fuel injection quantity and spray characteristics were measured. The spray was analyzed for spray shape, penetration length, and spray angle at the six nozzle holes. There are two types of injectors: 0.166 mm diameter and 0.250 mm diameter. The ambient pressure, which was based on gage pressure, was 0, 2.5, and 5 MPa. The fuel injection pressure was varied by 5 MPa from 35 to 70 MPa. By comparing with the common injector, using the converted injector it was shown that the DME injection quantity was increased 127% but it didn??t have the same low heating value. Both the common and converted injectors had symmetric spray shapes. In case of converted injector, there were asymmetrical spray shapes until 1.2 ms, but after 1.2 ms the spray shapes were symmetric. Also, the converted injector had shorter penetration length and wider spray angle than the common injector.     

An experimental study on spray and combustion characteristics based on fuel temperature of direct injection bio-ethanol-gasoline blending fuel

This study investigated the spray and combustion characteristics of a direct injection spark ignition type system based on the changes in the temperature of the blended fuel (with bio-ethanol and gasoline). The test was performed in a chamber with a constant volume. The diameter and width of the chamber were 86 mm and 39 mm, respectively. The bio-ethanol test fuel was blended at volume ratios of 0 %, 10 %, 20 % and 100 %. The temperature of the fuel was set as −7, 25 and 35 °C. The fuel injection pressure and ambient pressure were set as 4.5 and 0.5 MPa, respectively. The shape and characteristics of the spray were investigated through a spray experiment. The increase in the fuel temperature changed its density and viscosity; this in turn increased spray penetration and spray area and increased the bio-ethanol blending ratio. The combustion visualization and experimental analysis indicated that the decrease in the fuel temperature and the increase in the bio-ethanol blending ratio led to the high viscosity and low heating value. This resulted in an increase in the ignition delay and a decrease in the rate of heat release. It is necessary to adjust the spray strategy and ignition timing to adopt bio-ethanol blended fuel as an alternative fuel.

     

Analysis of diesel spray structure using a hybrid model

This study proposes a hybrid model that consists of modified Taylor Analogy Breakup (TAB) model and a Discrete Vortex Method (DVM). In this study the simulation is divided into three steps. The first step is to analyze the breakup of the injected fuel droplets by using a modified TAB model. The second step is based on Siebers’ theory of liquid length, which is an analysis of spray evaporation. The liquid length analysis for injected fuel is used to connect both the modified TAB model and the DVM. The final step is to reproduce the ambient gas flow and the inner vortex flow of the injected fuel by using the DVM. In order to examine this hybrid model, we performed an experiment involving a free evaporating fuel spray at the early injection stage within an environment similar to that found inside of an engine cylinder. The numerical results were calculated by using the present hybrid model and compared to the experimental results. The calculated results of the gas jet flow that were determined through the DVM corresponded well with the experimental results for a downstream evaporative spray. It is also confirmed that an ambient gas flow occupies the downstream region of a diesel spray.