电磁成形放电频率对板料变形的影响

目的研究电磁成形放电频率对板料变形的影响规律。方法以商用有限元软件ANSYS为平台,建立板料电磁成形有限元模型。通过数值模拟方法,研究不同厚度的1040铝合金板在不同放电频率下的变形过程,得到不同板厚对应的最优放电频率。对比板料自由胀形试验结果,验证数值模拟的可靠性。结果放电频率对线圈放电电流、板料内电流分布、磁场力分布以及变形影响较大,并且存在最优放电频率使得板料的变形量最大。结论最优相对放电频率随着板厚的增加而减小,其变化规律呈幂指数函数变化。     

磁共振成像交替阻抗微带线射频线圈仿真分析

为研究改变交替阻抗微带线射频线圈的几何尺寸对感兴趣区内磁场分布的影响,保持微带线射频线圈总长度不变,改变宽带与窄带的长度比例和宽度比例,在HFSS中建立交替阻抗微带线射频线圈的仿真模型,与传统微带线射频线圈进行比较,利用ADS与HFSS的协同仿真实现线圈的调谐和匹配.仿真结果表明交替阻抗微带线射频线圈感兴趣区内的磁场均值比传统微带线射频线圈的提高了一倍以上.调整交替阻抗微带线射频线圈的宽带与窄带的长度比例和宽度比例,可以提高感兴趣区内的磁场强度,同时改善磁场分布的均匀性.     

利用高速振动降低零件回弹及蒙皮件制造——电磁成形技术的新应用

目的 为了解决传统大型蒙皮成形需要大型装备及零件回弹大的问题,提出带弹性垫的蒙皮件电磁渐进成形新方法.方法 通过电磁线圈放电,材料在磁压力和弹性垫的反弹力作用下出现高速振动,消除零件回弹.采用ANSYS和ABAQUS有限元分析软件分别进行电磁场和结构场模拟,分析有无弹性垫、线圈结构和放电位置对蒙皮成形质量的影响规律.结果 在无弹性垫的条件下对板料进行冲击,板料上的塑性应变几乎没有变化.如果采用螺旋方形线圈和带弹性垫的成形工艺,虽然板料上的塑性应变增加,但是线圈正对板料区域出现1.5 mm的鼓包.采用电磁屏蔽方法调整板料上的电磁力分布和材料流动,当线圈在6个位置多次放电后,板料回弹明显减低,并且零件表面光滑.结论 在模拟得到的最佳工艺参数下,建立了实验装置,实验结果与模拟一致.     

电磁微电机中平面微线圈磁场分布特性的研究

本文分析了电磁微电机中平面微线圈产生的空间磁场，把微线圈等效几何圆电流和矩形截面电流，导出了空间磁场的计算公式，接着通过四种算法的比较，建立了平面微线圈空间磁场快速准确的数值算法，最后分析了平面微线圈空间磁场的分布特性。     

电磁流量计矩形与鞍状线圈磁场的数值仿真

讨论了电磁流量计矩形和鞍状线圈所产生磁感应强度的分布情况。运用毕奥-萨伐尔定律和叠加原理,通过数值仿真得到励磁线圈在测量管道内电极横截面上的磁场分布情况。提出磁感应强度的方向平行程度和大小均匀程度2个指标,并用其来判别感应磁场分布的均匀程度。依据以上2个指标,分别对不同尺寸的矩形和鞍状励磁线圈所产生的感应磁场进行计算分析和优化。     

电磁胀形管坯所受磁压力的瞬态分布

管坯所受磁压力的准确求解是电磁成形变形分析,优化成形系统工艺参数的基础.通过ANSYS/EMAG软件,用远场单元来说明磁场在远场区间的耗散问题,对电磁胀形时作用在管坯上的磁压力进行准确计算.在线圈长度一定的条件下,讨论了管坯尺寸对磁压力瞬态分布和磁场扩散的影响,并根据管坯端部径向磁压力和中部径向磁压力的比值,提出以磁压力分布不均匀系数来反映磁场不均匀分布的程度.计算结果表明:当管坯和线圈的相对长度大于1时,管坯上与线圈等高处承受轴向拉应力,磁场扩散现象不严重;当相对长度小于0.92时,管坯端部承受轴向压应力,磁场扩散现象严重,相对长度0.92时为电磁胀形均匀成形的条件.     

电磁流量计矩形与鞍状线圈感应磁场的数值仿真

讨论了电磁流量计矩形和鞍状线圈所产生磁感应强度的分布情况。运用毕奥-萨伐尔定律和叠加原理,通过数值仿真得到励磁线圈在测量管道内电极横截面上的磁场分布情况。提出磁感应强度的方向平行程度和大小均匀程度2个指标,并用其来判别感应磁场分布的均匀程度。依据以上2个指标,分别对不同尺寸的矩形和鞍状励磁线圈所产生的感应磁场进行计算分析和优化。     

励磁线圈磁场约束金属射流变形的作用机理研究

为探究励磁线圈磁场对金属射流变形的作用机理,提出了励磁线圈脉冲磁场作用下,金属射流中感应电流密度、磁感应强度及电磁力密度分布的理论模型,建立了励磁线圈约束金属射流的有限元模型,进行了电磁-温度-结构多物理场耦合分析,最后进行了试验验证。结果表明,励磁线圈磁场能够对金属射流进行有效约束,电磁力做功和欧姆热效应的累积,引起金属射流发生有效变形,使金属射流整体更加均匀,进而可延缓金属射流劲缩部分断裂的过程,增强破甲弹对目标的侵彻穿深能力。     

磁控溅射中电磁场分布二维模拟

本文采用计算机FORTRAN语言自主编程,通过建立通电线圈磁场的数学模型,对磁控溅射靶附近由通电线圈产生的磁场分布进行了二维数值模拟计算。计算表明当内、外线圈加反向电流,增加内或外线圈电流,可使通电线圈产生的磁场非平衡度增加,其增加强度由电流增加强度所决定。随着内或外线圈电流增加,真空腔内磁场强度分布更均匀。通过调节内、外电线圈电流,控制磁场分布,从而控制其对等离子体密度及能量分布,可使等离子体因磁场的均匀分布而在真空腔内分布均匀化。另外,这种外加的电磁场还会使磁控装置本体磁场增强,因此对磁控溅射产生的等离子体有增强作用。此结果为磁控溅射装置上磁场配置提供重要参考依据。     

曲面间隙测量电涡流传感器探头的性能研究

针对曲面间间隙测量的实际应用,从电涡流传感器的检测原理出发,对传感器探头的测量性能进行了研究．在平面线圈磁场分布计算的基础上,通过修正得到了曲面线圈的磁场分布规律,进而对线圈的测试性能进行分析和预测,实现了线圈参数的优化设计．同时,对曲面测量的各种影响因素进行了分析和试验验证,为电涡流传感器应用于曲面测量提供参考和依据．     

Two Dimension Finite Element Simulations on the Electromagnetic Containment in Twin-Roll Strip Casting

Distribution of magnetic field and electromagnetic force in twin-roll casting of steels was studied by the metod of numerical simulation in this paper,Two-dimension finite element model ,which includes the regions of melt ,stainless collar ,coil and magnetic core ,has been constructed,By solving magnetic vector potential formulations of quasi-static electromagnetic field,distribution of magnetic flux density and magnetic force at different molten heigh is determined,Calculated results showed that intensity of the distribution of magnetic flux density increased linearly with the increased coil current ;and the magnetic force in the melt increased as a quadratic cure with creased coil current ,More attention was given to the distribution of eddy current and magnetic force in the melt ,the confine effect at different molten height was also discussed.     

铝合金车门把手磁脉冲成形工艺中贴模性能研究

目的 研究铝合金在磁脉冲成形后零件轮廓的形状偏差与工艺参数之间的关系,分析形状偏差形成原因.方法 开展螺旋线圈不同放电能量下的汽车车门把手零件的成形实验,并采用光子多普勒测速系统(Photonic doppler velocimeter,PDV)测速,利用Dyna/EM模块建立的数值模型,主要从电磁力的分布、应力波的传...     

温度对平板电磁成形中电磁力影响的数值分析

为了确定高温电磁成形技术中温度对电磁力的影响,采用ANSYS软件对不同温度下板坯中的电磁力进行了模拟.采用霍尔器件测量了常温下线圈-工件间隙的磁感应强度,验证了电磁力的分布规律.模拟结果表明,工件均温时,随温度升高,轴向电磁力峰值减小,负径向电磁力峰值增大.较高温度下轴向力峰值的下降速率小于较低温度情况.工件非均温时,工件中涡流密度较大位置和电磁力峰值位置向低温区偏移.工件存在高斯温度分布时,电磁力的分布特征与常温下相似.     

The quantitative relations between true and standard depth of penetration for air-cored probe coils in eddy current testing

The true depth of penetration of eddy currents generated in a conducting sample by an air-cored probe coil, besides depending on the electromagnetic wave frequency and the magnetic permeability and electrical conductivity of the sample, also depends strongly on the coil dimensions and the sample thickness. The standard depth of penetration widely used as a guide for eddy current inspection purposes is calculated for a plane electromagnetic wave incident perpendicularly on a conducting half-space and is thus a material/test parameter rather than a true measure of penetration. In this paper the quantitative relations between true depth of penetration and standard depth of penetration are presented for three configurations of eddy current probe and test material. First an air-cored coil above a conducting half-space is considered, then the same coil above a conducting sheet, and finally the true depth of penetration is calculated in a conducting half-space covered with cladding for different ratios of condictivity between cladding and base material.     

High-Fidelity Magnetic Equivalent Circuit Model for an Axisymmetric Electromagnetic Actuator

A computationally inexpensive magnetic equivalent circuit (MEC) improves axisymmetric electromagnet design and modeling tools by accurately capturing fringing and leakage effects. Lumped parameter MEC models are typically less accurate for modeling electromagnetic devices than distributed parameter finite-element models (FEMs). However, MEC models require significantly less computational time to solve than FEMs and therefore lend themselves to applications where solution time is critical, such as in optimization routines, dynamic simulation, or preliminary design. This paper describes how fringing permeances in axisymmetric electromagnetic devices can be derived and then included in a MEC model. Including fringing field effects significantly decreases error in the MEC model, creating a more accurate, or high fidelity, magnetic equivalent circuit (HFMEC). Eighty-nine electromagnets with unique geometries, coil currents, and materials were modeled with MEC, HFMEC, and FEM methods. The axisymmetric HFMEC developed in this work had 67% less average force error and 88% less average flux error compared to traditional MEC results while still being computationally inexpensive to solve.      

Numerical simulations of an electromagnetic acoustictransducer-receiver system for NDT applications

The development of a multistage numerical model of an electromagnetic acoustic transducer (EMAT), with particular emphasis on an EMAT receiver, is presented. The model includes five separate modeling states: static magnetic field simulation of an electromagnet; pulsed eddy current distribution of a generic meander-line coil suspended over a conducting specimen; Lorentz force distribution due to the interaction of the static magnetic field with the eddy current distributions; acoustic wave generation and propagation based on the dynamic Lorentz forces; and acoustic wave detection by an EMAT receiver. In particular, it is shown how the transient particle displacement fields are converted into an induced voltage response as part of the EMAT receiver system. Numerical simulations show that the voltage response is dependent on the wire spacing of the receiver coil     

Electromagnetic Analysis of the ITER Upper VS Coil

In order to control the plasma vertical stability of ITER, a novel magnet is developed, that is the vertical stability coil. The coil is located in the vacuum vessel and its safe operation is very important for ITER’s reliable working. During the normal operation, the coil should bear the electromagnetic force caused by the external superconducting magnet and plasma current. The electromagnetic load is one of the important factors to affect the lifetime of the VS coil. Therefore, it is necessary to calculate the magnetic field and evaluate the structural reliability under the electromagnetic load. In this paper, the current at the time “end of burn” was selected to perform the electromagnetic calculation. Based on the Maxwell equation, the magnetic field on the cross section of the upper VS coil was computed and the maximum electromagnetic force corresponding to the magnetic field was also presented. In order to verify the current design model, the finite element model was created by use of ANSYS. The Tresca stress was extracted and classified based on analytical design. The peak stress was compared with the ASME criteria. The analysis has verified the physical model from the perspective of electromagnetic load, and it will offer a guidance for the future optimization.     

感应式线圈靶感应电势模型及其分析

感应式线圈靶是采用定距测时法测量弹丸运动速度常用的区截装置之一.将磁化弹丸等效为点磁偶极子,建立了其以一定速度偏离靶心穿过感应线圈靶的物理模型,运用电磁学理论,导出了磁化弹丸穿过线圈靶时产生的感应电动势的数学模型,根据此模型讨论了弹丸偏离线圈中心轴线对感应电动势过零点、过零点的斜率、感应电动势的幅值以及感应电动势极值点位置的影响,为线圈靶的合理使用提供了理论基础及一些建议.