Recycled polypropylene reinforced with curaua fibers by extrusion

Curaua fibers were studied as reinforcing agents for postconsumer polypropylene. The composites were processed by extrusion. The composite properties were investigated by mechanical tests, thermal methods, melt flow index, surface morphology, and water uptake. The variables studied were as follows: fiber contents (10 to 40 wt %), fiber surface treatment, initial fiber length, and modification of the polypropylene matrix. The treatment of the fiber with 5 wt % NaOH aqueous solution did not improve fiber‐matrix adhesion and the composites using 20 wt % of untreated curaua fibers presented the better mechanical properties. Feeding the extruder with fibers having shorter lengths (0.01–0.4 mm) produced better fiber dispersion, improving the mechanical properties of the composites. Composites prepared using fibers without surface treatment with postconsumer polypropylene and with polypropylene modified with maleic anhydride showed mechanical properties and water uptake similar to composites using the same polymer reinforced with other lignocellulosic fibers. The extrusion process caused also partial fibrillation of the fibers, improving their aspect ratio. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Polyamide‐6 composites reinforced with cellulose fibers and fabricated by extrusion: Effect of fiber bleaching on mechanical properties and stability

We prepared polyamide‐6 (PA‐6) composites using bleached and semibleached cellulose fibers from Eucalyptus species by processing in a corotating interpenetrating twin‐screw extruder. PA‐6 is a challenging matrix because of its high processing temperature, which overlaps the thermodegradation temperature of the fibers. The selection of the processing conditions for extrusion and the use of the lubricant ethylene bis (stearamide) permitted the production of composites with 20, 30, and 40 wt% of bleached fibers, which are lighter than the corresponding glass fiber composites. Composites with 30 wt% of bleached fibers yield the best mechanical properties and good fiber/matrix interaction, as demonstrated by mechanical tests and scanning electron microscopy. X‐ray photoelectron spectroscopy studies showed that the natural moisture in the fibers promotes the fiber/matrix interaction through the formation of ester bonds. We assessed the effect caused by the presence of lignin in the fibers. Composites containing 30 wt% of semibleached fibers maintained the flexural properties and showed small improvements in thermal stability when compared with bleached fiber composites; however, there is a slight decrease in the tensile properties. Through accelerated aging tests, we observed that increased lignin concentration in the fibers reduced the formation of carbonyl compounds on sample surfaces, indicating a stabilization effect. POLYM. COMPOS., 38:299–308, 2017. © 2015 Society of Plastics Engineers     

Preparation and characterisation of wood flour/polystyrene composites by subcritical fluid-assisted reactive extrusion

ABSTRACT

In this work, subcritical fluids are applied to twin-screw extruders as a novel design for the preparation of wood flour/polystyrene composites. Subcritical fluids have suitable process conditions, excellent swellability and diffusibility. Therefore, the subcritical fluids in the extruder system can alleviate the thermal degradation of wood floor, reduce the viscosity of the resin and strengthen the mass transfer rate. Wood flour evenly distributed in the polystyrene matrix in the presence of subcritical n-propanol. The best adhesion between wood flour and PS is shown when 10?wt-% MAPS is added. MAPS was confirmed to be grafted onto wood flour. In addition, the thermal stability and crystallinity of wood flour and the composites are studied. Mechanical tests proved the effectiveness of subcritical fluids, particularly subcritical n-propanol, in improving the mechanical properties of the composites. The extrusion temperature and content of MAPS show optimum values at 190°C and 10%, respectively.     

Effect of ultrasound on the processability and mechanical properties of poly(butylene terephthalate)/talc composites

Poly(butylene terephthalate) (PBT)/talc composites were prepared through a single‐screw extruder in the absence or presence of ultrasonic irradiation. A special exit die, which could be regarded as a capillary, was attached to the extruder to measure the effect of ultrasound on the melting temperature and pressure. The experimental results show that with the introduction of ultrasound and with its increasing intensity, the processability of the composites was improved. The morphology of the composites was also investigated by scanning electron microscopy. It was shown that ultrasonic oscillations improved the dispersion of talc in PBT and, furthermore, increased the crystallinity of PBT. Therefore, the mechanical properties were promoted through ultrasonic extrusion but decreased once the ultrasonic intensity was higher than 200 (or 150) W. This deterioration of the mechanical properties was induced by the ultrasonic degradation of PBT. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Role of paper sludge particle size and extrusion temperature on performance of paper sludge–thermoplastic polymer composites

The effect of paper sludge's particle size and extrusion temperature on the physical and mechanical properties of paper sludge–thermoplastic polymer composites was investigated. In the experiment three levels of particle sizes for the paper sludge and four extrusion temperatures were designed to examine the physical and mechanical properties of these composites. The ash contents of the paper sludge were about 73.7, 46.2, and 38.1% with particle sizes of below 0.15, 0.18–0.25, and 0.42–0.84 mm, respectively, which meant lower ash content and higher cellulose fiber content, in the larger particle size of paper sludge. As the particle size of the paper sludge decreased, the swelling thickness, water absorption, and tensile and flexural strengths of the composite improved; but the particle size of the paper sludge had no effect on its unnotched impact strength. With the increase of the extrusion temperature the thickness swelling and water absorption of the composites were slightly improved but not statistically different. A rise of the extrusion temperature generally had a positive effect on the tensile and flexural properties of the composite. The notched and unnotched impact strengths of the composite increased with the increase of the extrusion temperature from 190 to 230°C, but they decreased slightly at an extrusion temperature of 250°C. This low impact energy at an extrusion temperature of 250°C may be attributed to the excessively brittle fibers from thermal decomposition. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 2709–2718, 2001     

Mixture design applied for the development of films based on starch,polyvinyl alcohol,and glycerol

Starch and polyvinyl alcohol (PVA) are biodegradable materials with potentiality to replace the conventional polymers in some applications. The aim of this work was to produce biodegradable films of PVA, cassava starch, and glycerol by thermoplastic extrusion using a mixture design to evaluate the effects of each component in the blend properties. Six formulations were prepared using a twin‐screw extruder coupled with a calender. All the materials were visually homogeneous and presented good processability. Mechanical properties were dependent on both the relative humidity conditioning and the formulation; higher relative humidities detracted the mechanical properties, which was associated to plasticizer effect of the water. Furthermore, the mechanical properties were better when higher concentrations of PVA were used, resulting in films with lower opacity, lower water vapor permeability, and higher thermal stability, according to TGA. Biodegradable materials based on starch, PVA, and glycerol have adequate mechanical and processing properties for commercial production. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42697.     

Polymethylmethacrylate grafting onto polyvinyl alcohol/modified feldspar composites: preparation,properties and structure characterization

The orthogonal experiment design methods were used to select the optimal conditions of preparation for modified feldspar via conventional wet method with silane coupling agent KH570. The optimum scheme was followed by: reaction time 1.5 h, modifier content 8 wt%, pulp density 12 wt%, reaction temperature 70 °C, respectively. Furthermore, polyvinyl alcohol (PVA)/modified feldspar composites were prepared with feldspar coated with silane coupling agent KH570 via solution method. To improve the water resistance of PVA-based composites, polymethylmethacrylate grafted onto PVA/modified feldspar composites (PMMA-g-PVA) was obtained by surface-initiated atom transfer radical polymerization (SI-ATRP). PVA/modified feldspar composites before and after SI-ATRP were characterized by X-ray photoelectron spectroscopy, thermal gravimetric analyzer, X-ray diffraction, Fourier transform infrared spectroscopy, and scanning electron microscopy, successively. The tensile performance and water resistance of PVA/modified feldspar composites were tested by mechanical test and contact angle, respectively. It was shown that 5 wt% of modified feldspar could significantly improve the tensile strength of PVA-based composites. Moreover, both thermal stability and hydrophobicity for PVA/modified feldspar composites were distinctly enhanced after SI-ATRP. In all, this study provided an effective and feasible method for optimizing interface performance and enhancing the water resistance of PVA-based composites.     

碱处理竹纤维对聚酰胺6结构和性能的影响

采用10 ％的（质量分数,下同）NaOH碱溶液对竹纤维进行了处理,通过双螺杆挤出和注射成型制备了聚酰胺6（PA6）/竹纤维复合材料。用扫描电子显微镜﹑差示扫描量热仪、X射线衍射仪和热失重分析仪等表征了材料的形貌、结构和热性能,测试了熔体流动速率和力学性能。研究表明,碱处理可清除竹纤维中的胶质物,增大其比表面积,有利于改善PA6和竹纤维间的界面结合。PA6与竹纤维之间具有较好界面结合,相界面间无明显间隙。竹纤维使复合材料中PA6晶相的完整程度降低,使复合材料刚性增加,冲击强度、熔体流动性和热稳定性下降。在挤出和注射过程中,PA6/竹纤维复合材料较好的熔体流动性和一定的热稳定性使其具有熔体加工性能。     

Dynamic–Mechanical Properties of Bioartificial Polymeric Materials

Bioartificial polymeric materials represent a new class of polymeric materials based on blends of synthetic and natural polymers, designed with the purpose of producing new materials with enhanced properties with respect to the single components. The mechanical properties of bioartificial materials prepared using poly(vinyl alcohol) (PVA), poly(acrylic acid) (PAA) and poly(methacrylic acid) (PMAA) as synthetic components, and collagen (SC), gelatin, starch, hyaluronic acid (HA) and dextran as biological components, were investigated by dynamic mechanical thermal analysis. The materials were prepared in the form of films or hydrogels and treated by glutaraldehyde (GTA) vapour or thermal dehydration in order to reduce their solubility in water. The results indicate that SC/PVA, gelatin/PVA and starch/PVA films behave as biphasic systems, showing good mechanical properties over a wide range of temperature. It was observed that the GTA procedure affects only the biological component of the SC/PVA and gelatin/PVA blends, whilst the thermal treatment influences mainly the synthetic polymer. In the case of HA/PVA hydrogels, a modulus variation was found with the HA content related to the organization degree and perfection of the PVA network structure. It seems evident that, in the experimental conditions used, dextran/PAA mixtures behave as miscible blends showing a glass transition intermediate between those of the pure components. With both untreated and GTA-treated gelatin/PMAA blends, it was not possible to evaluate the miscibility of the systems; it could only be affirmed that these materials show good mechanical properties over a wide range of temperature. © 1997 SCI.     

Structure and properties of highly filled poly (vinyl alcohol)/talc composites prepared through thermal processing: effects of talc size

Poly (vinyl alcohol) (PVA), a multi-hydroxyl polymer with excellent comprehensive properties, is an expected candidate to prepare high-performance polymer-based composites without using any coupling agents or compatibilisers. However, the poor thermal processability of PVA is its biggest obstacle. In this paper, by adopting polyol as a plasticiser, highly filled PVA/talc composites with good mechanical properties were successfully obtained through melt extrusion and injection, and the effects of talc size on structure and properties of the composites were studied. The results showed that talc highly filled PVA composites had satisfying melt processability, and the decrease of talc particle size increased the –OH groups on the edges of the talc layers, thus improving the compatibility between talc and PVA, and making talc particles dispersed more uniformly in PVA matrix. As a result, the composites with smaller talc particles had the higher threshold filler concentration to form the filler networks and the better flow behaviour. The smaller talc flakes also exhibited higher orientation in PVA matrix and induced more PVA molecular chains to orient along the melt flow direction, leading to the enhancement of the mechanical properties of the composites.     

Polyamide-6/cellulose nanocomposites: Influence of fiber treatment and screw rotation on nanofibrillation of jute during extrusion process

The present work studied the preparation of nanocomposites of polyamide-6 (PA6) containing nanofibrillated cellulose by melt blending in a twin screw extruder at different screw rotations to verify the fibrillation of cellulose fibers. Initially, the jute fibers were purified, hydrolyzed, and modified with titanium isopropoxide and aminopropyl silane, as well as with the two chemical modifications. They were incorporated into the polymeric matrix aiming that the shear in processing further aids in fiber fibrillation. The scanning electron microscopy analysis images of the composites showed the presence of fibers with nanodiameters dispersed in the PA6 matrix. The doubly modified fibers resulted in more fibrillation during extrusion. Increasing the screw speed of the extruder improved the degree of crystallinity for the composites with the modified fibers. The thermogravimetric measurements showed that the composite containing the doubly modified fibers increased the maximum degradation temperature. The storage modulus increased for the composites with the insertion of the treated fibers, and the glass transition temperature decreased in some composites. The composites showed higher pseudoplastic behavior, especially at high shear rates.     

Effect of the preparation of cellulose pellets on the dispersion of cellulose fibers into polypropylene matrix during extrusion

Cellulose fibers are rarely used for the extrusion of composites because of the problems in feeding them into the extruder and in dispersing them properly. Pelletization made it possible to feed cellulose fibers into extruder, but it reduced dramatically the fiber length. The goal of this study was to optimize the pelletization process for extrusion applications. Bleached sulfite cellulose fibers were pelletized at different moisture contents and with the optional addition of carboxymethyl cellulose (CMC). The pellets were subsequently extruded with polypropylene matrix without compatibilizer. Fiber dispersion and fiber breakage during extrusion were investigated. Pre‐blending of polymer and fiber pellets and introduction of the fibers through a side extruder were compared. CMC acted as a processing aid during pelletization, resulting in lower fiber breakage but in compact and stiff pellets. Lower moisture content also increased the compactness of the pellets. The dispersability of the fibers during extrusion decreased with increased pellets' compactness. CMC created inter‐fiber bonds, decreasing further the fibers' dispersability. The fiber length in the composites was the same regardless of the pelletization parameters. Early introduction of the fibers improved fiber dispersion. Feeding through side extruder was more stable and more reliable than pre‐blending. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Thermal,Mechanical and Morphological Characterization of Jute/Gelatin Composites

Jute fabrics/gelatin biocomposites were fabricated using compression molding. The fiber content in the composite varied from 20–60 wt%. Composites were subjected to mechanical, thermal, water uptake and scanning electron microscopic (SEM) analysis. Composite contained 50 wt% jute showed the best mechanical properties. Tensile strength, tensile modulus, bending strength, bending modulus and impact strength of the 50% jute content composites were found to be 85 MPa, 1.25 GPa, 140 MPa and 9 GPa and 9.5 kJ/m², respectively. Water uptake properties at room temperature were evaluated and found that the composites had lower water uptake compared to virgin matrix.     

Antiplasticizing Behaviors of Glucarate and Lignin Bio‐Based Derivatives on the Properties of Gel‐Spun Poly(Vinyl Alcohol) Fibers

Petrol and biochemical plasticizers are added to poly(vinyl alcohol) (PVA) to improve its processability while tuning its moisture sensitivity. But those additives often reduce the mechanical performance of PVA products. In this study, the antiplasticization and properties of PVA containing additives from biorenewable sources are studied. PVA fibers are gel‐spun having up to 3 wt% glucarate salts and 30% lignin. Glucarate lowers the gel melting temperature of PVA and increases fiber draw ratio. Further, glucarate enhances the mechanical performance of PVA beyond that of neat fibers. Interestingly, the combination of lignin and glucarate causes phase separation among fiber—a PVA/glucarate phase as the fiber core and lignin/PVA phase as the fiber shell. Neat PVA partially dissolves in 85 °C water; whereas, fibers containing glucarate and/or lignin resist dissolution. Thus, the combination of glucarate and lignin can induce high strength and moisture resistance, which are desirable industrial fiber properties.     

Preparation and characterization of LDPE/PVA blend films filled with glycerin‐plasticized polyvinyl alcohol

A series of LDPE/PVA blend films were prepared via a twin‐screw extruder, and their morphology, thermal property, oxygen and water vapor permeation, surface properties, and mechanical properties were investigated as a function of the PVA content. During the extrusion process of the blend films, glycerin improved the compatibility and processing conditions between LDPE and PVA. The melting temperature (T_m), melting enthalpy (ΔH_m), crystallinity (%), and thermal stability of the thermal decomposition temperature (T_5%) of the LDPE/PVA blend films decreased with increasing PVA content. The oxygen permeabilities of the blend films decreased from 24.0 to 11.4 cm³·cm (m²·day·atm)^?1 at 23°C. The WVTR increased from 7.8 to 15.0 g(m² day)^?1 and the water uptake increased from 0.13 to 9.31%, respectively. The mechanical properties of blend films were slightly enhanced up to 2% PVA and then decreased. The physical properties of the blend films strongly varied with the chemical structure and morphology depending on the PVA and glycerin. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41985.     

Thermally crosslinkable poly(styrene sulfonic acid-co-maleic acid) (PSSA-MA)/polyvinyl alcohol (PVA) ion-exchange fibers

The aim of this study was to prepare poly(styrene sulfonic acid-co-maleic acid) (PSSA-MA)/polyvinyl alcohol (PVA) ion-exchange fibers using the electrospinning technique and a post-thermal treatment. First, intermediate PSSA-MA/PVA fibers were prepared from solutions of PSSA-MA/PVA combined at ratios of 0.2/1 to 1/1; the fibers were subsequently crosslinked at 80–150 °C for 0.25–7 h. The effect of the crosslinking time, the temperature and the PSSA-MA/PVA ratio on various properties of the obtained ion-exchange fibers was investigated. When the PSSA-MA/PVA ratios were greater than 0.4/1, bead formation was observed. Thus, only smooth fibers without beads prepared from PSSA-MA/PVA mixed in ratios up to 0.4/1 were subjected to the thermal crosslinking treatment. When the crosslinking time and temperature were increased, the degree of crosslinking increased, which caused a decrease in the water solubilization and water uptake and an increase in the Young’s modulus. These parameters also appeared to significantly affect the ion-exchange capacity value. The temperature and time for successful crosslinking were 120–140 °C and 1–7 h, respectively.     

Processing and properties of new high-temperature,lightweight composites based on foam polyimide binder

We report a method for making novel, lightweight (ρ = 0.3–1.1 kg/dm³) polymer composites based on high-temperature foam polyimide binder, carbon fibers, and organic fibers. The density and mechanical properties of the foam composite can be varied over a relatively wide range, depending on the volume contents of the fiber and air pores. The resin's high glass transition temperature of 260°C, coupled with the high thermal stability of carbon or polyimide fibers, contributes to its excellent retention of mechanical properties at elevated temperatures. The temperature at the beginning of weight loss is not lower than 570°C and depends on the kind of fiber felt. The combination of excellent thermal and specific mechanical properties of foam composites together with exceptional thermal stability and processability on conventional molding equipment can provide unusual performance for the new design of advanced materials and structures.     

Effect of Sodium Bicarbonate on the Mechanical and Degradation Properties of Short Jute Fiber Reinforced Polypropylene Composite by Extrusion Technique

Short jute fibers and the pellets of polypropylene (PP) were compounded to make composites with the help of an extruder followed by compression molding. The mechanical properties of the composites increased with the increase of fiber content up to 20%, then decreased while the jute content varied from 5 to 30 wt%. Composites with varying percentages (5 to 20%) of sodium bi-carbonate at constant (20%) jute content were made by same process. The mechanical properties, soil degradation tests, and the water uptake capacity of the composites were investigated properly. Also, the density of the composite was reduced up to 21.54%.     

Infrared melt temperature measurement of single screw extrusion

An infrared temperature sensor has been used to provide real time quantification of the thermal homogeneity of polymer extrusion. The non‐intrusive sensor was located in the barrel of a single screw extruder, positioned such that it provided a measurement of melt temperature in the channel of the metering section of the extruder screw. The rapid response of the technique enabled melt temperature within the extruder screw channel to be monitored in real time, allowing quantification of the thermal stability of the extrusion process. Two polyethylenes were used in experiments with three extruder screw geometries at a range of screw speeds. Data generated by the infrared sensor was found to be highly sensitive to thermal fluctuations relating to the melting performance of the extruder screw. Comparisons made with an intrusive thermocouple grid sensor located in the extruder die suggested that the infrared technique was able to provide a similar level of information without disturbing the process flow. This application on infrared thermometry could prove highly useful for industrial extrusion process monitoring and optimization. POLYM. ENG. SCI., 55:1059–1066, 2015. © 2014 The Authors. Polymer Engineering & Science published by Wiley Periodicals, Inc. on behalf of Society of Plastics Engineers     

Optimisation of silane grafting in single screw extruder

Abstract

Reactive extrusion is an attractive means of polymer processing since the shaping and reaction takes place in a single operation. Silane grafting of low density polyethylene has been achieved in a single screw extruder. The optimum conditions for silane grafting, i.e. temperature, shear rate, and silane and dicumyl peroxide concentrations, were determined on a torque rheometer and extrusion was then performed under optimum conditions. The study shows that an optimum low level of grafting/crosslinking can be introduced into polyethylene during extrusion for better mechanical behaviour and/or thermal stability without aecting the processability.